Select your application!

For each type of assembly:

Choice # 1: ABB will design and build your end effector or fixtureFollowing your specification, ABB will engineer, manufacture and deliver the product matching your project requirements.

Choice # 2: You engineer the end effector tooling or fixture yourself by using the complete range of ABB standard componentsUsing the range of ABB components, you define your requirement for the manufacturing of the end of arm tooling or fixture.

> A complete range of handling and geometric endof arm tooling IRB Gripper. (Industrial Robot Gripper)

Crossmembers Wheelhouse Reinforcements ClosuresCentral or rear

floorEngine box

Underbody complete

Body sideGeneral

assembly

IRB Gripper-Small • • •IRB Gripper-Medium • • •

IRB Gripper-Large • • • •IRB Gripper-XLarge* •

> A complete range of stationary or mobile fixtures IRB Tool.(Industrial Robot Tooling)

Crossmembers Wheelhouse Reinforcements Shock absorber Closures Central floor Rear floor Engine box Body side

IRB Tool-Small • • • •IRB Tool-Medium • • •

IRB Tool-Large • •

* with interlocking

For the last three decades, ABBhas always been committed toestablish and improve its world-wide relationship with its cus-tomers, integrators, and part-ners.Our dedication comes from thefact that the secret of innovativerobotics processes relies onmutual trust. This is why wereach the leading position in thishighly competitive market.Today, in the automotive, steel, foundry, plastic andconsumer goods industries, our product range andsolutions open the door for optimizing production.Around the world, our global lead centers, servicecenters and our selected suppliers bring ourexpertise, products, systems and services to yourdoor.

Welcome to ABB - the heart of Robotic

www.abb.com/robotics

JM40

2AG

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april

200

5

The heartof Robotics

Complete product range for Body-in-Whitefixtures and end effector tooling

Simple, standard, cost efficient and reliable

The heart of Robotics

Simple, standard, cost efficient and reliable

Standard solution for your entire projects

ABB has developed modular, easy toengineer and cost efficient solutions forthe manufacturing of end of arm toolingand stationary or mobile fixtures.Based on completely standardizedcomponents, these products offer you:

• Reduced timing for pre-releasing andon shelf stock standard components

• Common architecture for end of armtooling and fixtures

• Optimized maintenance (replacedamaged component in less than5 mn) and reduced spare partinventory requirement

The product engineeringintegrates additionaladvantages

You are an integrator, a Body-in-Whiteline builder or a car manufacturer lookingfor end effector tooling or fixtures. Thecomplete range of end effector toolingIRB Gripper and the fixtures IRB Toolare engineered to:

• Simplify assembly process

• Reduce time to market

• Drastically increase the accessibilityfor spot welding or other processes

• Minimize assembly and inspectiontime

• Guaranty an outstanding level ofquality and rigidity

• Maintain an excellent repeatability for component replacement

ABB, the expert in Body-in-White robot based assemblysystems, offers you a complete range of robot end effectortooling, and stationary or mobile fixtures.

In addition, the end user doesn’t require a

complete spare fixture or end effector tooling,

but only spare components, which reduces the

overall investment and operating cost.

Just select the appropriate ABBend effector tooling or fixture

End effector toolingThe end effector tooling could be manufactured with:• Different standards: DIN, CNOMO, and NAAMS• Different brand name of clamping deviceTool changer to enhance the future flexibility of the solution

FixturesThe fixtures could be manufactured with: • Different standards: DIN, CNOMO, and NAAMS• Different brand name of clamping device

IRB Gripper - SmallPart weight 1 to 10 Kg

End effector weight 30 to 50 KgNumber of clamping and locating units 4 to 6

IRB Gripper - MediumPart weight 5 to 30 Kg

End effector weight 50 to 120 KgNumber of clamping and locating units 6 to 8

IRB Gripper - LargePart weight 20 to 80 Kg

End effector weight 150 to 350 KgNumber of clamping and locating units 8 to 14

IRB Gripper - XLargePart weight 60 to 90 Kg

End effector weight 300 to 400 KgNumber of clamping and locating units 14 to 18

IRB Tool - SmallPart weight 1 to 10 Kg

Number of clamping and locating units 4 to 6

IRB Tool - MediumPart weight 5 to 25 Kg

Number of clamping and locating units 8 to 10

IRB Tool - Large

Values given as an indication, not contractual

Part weight 20 to 80 KgNumber of clamping and locating units 10 to 20

Just select the appropriate component to realize your end effector tooling or fixture

16

10

9

37

13

4

1 2

3 4

6

7 8

9

5

11

10

12

13

2 5 8

Beams Risers

BladesClamping

finger,Template

Locating pins

Pre-locators

Pneumaticalmanifold

Stop blocks

Squaresupport

Spacers

Supports andlocating pin

supports

Centeringbush

Clamping arm

The adaptable specific components are not part of standard items shown.