ASGARD 'GLADIATOR'

PACK CONTENTSITEMNO

PARTDESCRIPTION

QTY

1

2

3

4

5

6

39867LH REAR TOP PNL1150mm*1130mm

1

1

1

1

1

1

7

8

9

1

1

1

10

11

12

13 1

ASGARDGLADIATOR

SELF ASSEMBLY INSTRUCTIONSPLEASE NOTE FOR SAFETY REASONS THEASSEMBLY OF THIS UNIT REQUIRES TWO PEOPLE.BASE INSTRUCTIONSA FIRM, LEVEL ,FLAT SURFACE IS REQUIRED AS A BASE FOR THIS UNIT SUCH AS CONCRETE OR FLAGS.- MINIMUM BASE MEASUREMENT FOR GLADIATOR IS 2400W*2635LTOOLS REQUIRED - POSI-DRIV SCREWDRIVER (POWER DRIVER RECOMMENDED) - 6mm DIA MASONRY DRILL - 13mm SOCKET SPANNER (FOR ANCHOR FIXINGS) - A TUBE OF ALL WEATHER SEALENT SUITABLE FOR STEEL AND CONCRETE.DOOR ALLIGNMENT & ANCHORING

OF UNIT

IT IS IMPORTANT TO CORRECTLY LEVELTHE UNIT USING THE PACKING PIECESPROVIDED, ONCE ASSEMBLY INACCORDANCE WITH THE INSTRUCTIONSOVERLEAF IS COMPLETE AND PRIOR TOFIXING THE UNIT TO THE GROUND.

- SLIDE THE PACKING PIECES UNDER THE CORNERS OF THE UNITS BASE AS REQUIRED UNTIL AN EQUAL GAP HAS BEEN ACHIEVED AROUND THE DOORS ALLOWING FOR THEIR SMOOTH OPERATION & ALLIGNMENT.

- DRILL THROUGH THE EIGHT HOLES IN THE BASE OF THE UNIT USING 6mm DIA MASONRY DRILL TO A DEPTH OF 70mm. - SCREW IN THE ANCHOR FIXINGS. (THESE HAVE A SELF CUTTING THREAD)IF NOT ANCHORING THE UNIT USETHE SELF SEAL PLUGS TO BLOCK THE FIXING HOLES (FIT FROM UNDERSIDE)

PLEASE SEE OUR WEBSITE FOR DETAILSOF MAINTENANCE OF THIS PRODUCTWWW.ASGARDSSS.CO.UK

1

16

15

1

1

14

1

12

3

4

39869RH REAR TOP PNL

1150*1130

39871LH FRT TOP PNL

1150*1113

39873RH FRT TOP PNL

1150*1113

39892SHORT TOP CAP

744*313

39893LONG TOP CAP

1486*313

5

6

7

8

39832LH BACK PNL2048*1070

39833RH BACK PNL2048*1117 9

10

11

12

32874LH REAR SIDE PNL

1828*1107

32875RH REAR SIDE PNL

1828*1107

39814LH FRT SIDE PNL

1828*1092

39815RH FRT SIDE PNL

1828*1092

39831REAR BASE PNL

2196*1106

13

14

1

1

1

1

1

17

18

19

039841FRONT BASE PNL

2196*1092

39860LH FRT PNL1861*387

039861RH FRT PNL1861*387

39848FASCIA

1464*292

39897ROOF BRACE

938*133

32943LH DOOR SA

1740*761

15

16

17

18

1920

20

22

23

32944RH DOOR SA

1740*725

32916SIDE CVR CHNL

1720*31

40062FLOOR CVR CHNL

1062*38

24

25

40094TOP FRT-BAK CHNL

1070*40

40063TOP CVR CHNL

1080*41

22

23

24

25

1

2

2

2

2

ZSCREW100No10*5/8 S/TAPP

ZSCREW340 ZSCREW04 ZSCREW32M5*12 CSK ST/ST M5*16 PAN HEAD M7.5*60 ANCHOR BOLT

ZCOMPPLAS22,23,242mm,3mm,5mm PACKERS

ZCOMPPLAS39

25IA GROMMET

ZCOMPPLAS02

SELF SEAL PLUG

320 30 4 8 4 + 4 + 4QTY 2 8 18

32670STOPPER

BRKT

PARTS INSTRUCTION

REAR BASE - 13

FRONT BASE

- 14

FLOOR CVR CHNL- 23 (X2)

POSITION REAR FLOOR '13' & FRT FLOOR '14'AS SHOWN ENSURING HOLES ARE ALIGNEDFIT ALL SCREWS IN THE VERTICAL FACE. POSITION FLOOR COVER STRIPS '23' AS SHOWNFIT THE REMAINING SCREWS IN THE TOP FACE OF THE JOINT. (THE COVER STRIPS WILL ONLY FIT ONEWAY, THEY BUTT TOGETHER IN THE CENTRE OF THEFLOOR AND HIDE THE SCREW POINTS ALONG THE JOINT) 17*

PARTS INSTRUCTION

RH BACK - 8 POSITION THE RH BACK '8' UP TO THE PREASSEMBLED BASE ENSURING THAT IT SLOTSINTO THE CENTRAL BASE CUT OUT AND THAT ALLHOLES ARE ALIGNED, SCREW TOGETHER.

PARTS INSTRUCTION

4*

RH REAR SIDE-10

22*

LOCATE RH REAR SIDE PANEL '10' INTO THE BASE & RH BACK AS SHOWN ENSURING THAT THE CORNERJOINT IS CORRECTLY ALIGNED ALONG WITH THE FIXINGHOLES. SCREW TOGETHER ALONG THE BASE AND VERTICALJOINT.

LH BACK - 7

PARTS INSTRUCTION

INSTRUCTIONINSTRUCTIONINSTRUCTIONINSTRUCTION PARTSPARTSPARTSPARTS

STEP 1 STEP 2 STEP 3 STEP 4

STEP 5 STEP 6 STEP 7 STEP 8

22*

22* 48* 36*

13

14

8 10

LOCATE LH BACK PANEL '7' INTO THE BASE & RH BACKAS SHOWN ENSURING THAT IT ALSO SLOTS INTO THE BASE CUTOUT AND THAT THE VERTICAL FOLDS ARECORRECTLY ALIGNED. SCREW TOGETHER ALONG THE BASE AND VERTICALJOINT.

7

9

LH REAR SIDE - 9

REPEAT STEP 3 WITH LH REAR SIDE PANEL '9' ENSURINGTHE CORNER JOINT IS CORRECTLY ALIGNED.

12

RH FRONT SIDE - 12

LH FRONT SIDE

- 11

SIDE CVR CHNL- 22 (X2)

22

11

POSITION RH FRONT SIDE '12' UP TO BASE AND RH REARSIDE AS SHOWN. FIX PANELS ALONG THE BASE JOINT ANDTHROUGH THE REAR SIDE JOINT FIRST (SEE DETAIL) THISWILL ENABLE YOU TO THEN FIX THE SIDE COVER PLATE'22'AS INDICATED WITH THE REMAINING EIGHT SCREWS FORTHE JOINT

SCREW INTOTHIS JOINT FIRST

REPEAT THE ABOVE STEP WITH LH FRONT SIDE '11'AND THE REMAING SIDE COVER CHANNEL '22'

SCREW INTO THIS FACE LAST

RH FRONT PANEL - 16

LH FRONT PANEL

- 15

15

16

POSITION RH FRONT PANEL '16' ON TO BASE AND RH FRONTSIDE AS SHOWN ALIGN HOLES AND SCREW TOGETHER. REPEAT ABOVE STEP WITH LH FRONT PANEL '15'

FASCIA - 17

ATTACH FASCIA PANEL '17' ACROSS THE FRONT OFTHE UNIT AS SHOWN, SCREW INTO THE LH & RHFRONT PANELS.

17

10*

PRIOR TO FITTING THE FRONT SIDES IT IS IMPORTANTTO RUN A BEAD OF SEALENT ALONG THE FULL LENGTHOF THE VERTICAL JOINTS.

SEAL FULLLENGTH OF

THESE JOINTS.

PARTS INSTRUCTION

LH REAR TOP PNL - 1

RH REAR TOP PNL

- 2

TOP FRT- BACK CVR CHNL

- 24

PRIOR TO FITTING THE LH REAR TOP PANEL '1' & RH REAR TOP PANEL '2' TOGETHER ALONG WITH THE TOP FRONT TO BACK COVERCHANNEL '24' AS SHOWN IT IS IMPORTANT TO RUN A BEAD OF ALL WEATHER SEALENT THE FULL LENGTH OF THE JOINT FROM FRONTTO BACK.

FIT SCREWS IN THE VERTICAL JOINT FIRST ENSURING THAT THE FRONT, BACK AND TOP OF THE ROOF SECTIONS FIT FLUSH TOGETHER ON ALL FACES, IN TIGHTENING THESE SCREWS A SEAL SHOULD BE MADE ALONG THIS JOINT. PRIOR TO FITTING THE REMAINING SIX SCREWS IN THE HORIZONTAL JOINT IT IS NECESSARY TO POSITION THE FRT - BACK TOP COVERCHANNEL '24' AS SHOWN, THUS HIDING THE POINTS FROM THE PREVIOSLY FITTED SCREWS, THE REMAINING SCREWS HOLDTHE CHANNEL IN PLACE.

12*

PARTS INSTRUCTION

12*

INSTRUCTIONINSTRUCTIONINSTRUCTIONINSTRUCTION PARTSPARTSPARTSPARTS

STEP 9 STEP 10 & 11

STEP 12 STEP 13 STEP 14 STEP 15

28* 56*

1

ASSEMBLED REARROOF PANELS

1&2

STOPPER BRKTS (X8)

POSITION PRE-ASSEMBLED REAR TOP PANELS OVER THE REARSIDES AND BACK PANELS AS SHOWN. WHEN CORRECTLY POSITIONED THE PANELS SHOULD SLOT INTO THE CUTOUTS ON SIDES AND BACKS (SEE DETAIL) ANDFIXING HOLES SHOULD BE ALLIGNED. SCREW IN POSITION FITTING THE STOPPER BRACKETS AS INDICATED, THERE ARE TWO BRACKETS TO FIT IN EACH OFTHE SIDE AND BACK PANELS.

TOP COVERCHANNEL - 25 (X2)

POSITION TOP COVER CHANNEL '25' AS SHOWN REMOVESCREWS FROM THE HORIZONTAL FACE OF THE ROOF JOINTAS REQUIRED, REFIT SCREWS FIXING THE COVER CHANNEL. REPEAT WITH REMAINING COVER CHANNEL.

ROOF BRACE - 18

REMOVE SIX SCREWS 'A' FROM CENTRAL ROOF JOINT.POSITION ROOF BRACE '18' AS INDICATED AND REFITSCREWS. (NOTE) THIS COMPONENT REQUIRES THE ROOF TO BESUPPORTED PRIOR TO FITTING, IT IS DESIGNED TO BEA TIGHT FIT.

RUN A BEAD OF SILICONESEALENT DOWN THE FULL

LENGTH OF THE LH REAR TOPVERTICAL JOINT

(RUNNING FRONT- BACK)PRIOR TO POSITIONING

THE RH REAR TOP AND FRT- BACKCOVER CHANNEL.

REAR OF TOP PANEL

2

FRONT TO BACKCOVER CHANNEL

- 24

HORIZONTAL JOINT

REPEAT STEP 9 WITH LH FRONT TOP PANEL '3' & RH FRONT ROOF PANEL '4' AND THE REMAINING ROOF FRONT TO BACK COVER CHANNEL '24'

3

4

ROOF FRT-BACKCOVER CHNL-24

LH FRT TOP PNL - 3

RH FRT TOP PNL

- 4

TOP FRT- BACK CVR CHNL

- 24

2

1

6

5

INSTRUCTIONPARTS

4*

SHORT TOPSHROUD

- 5

LONG TOPSHROUD

-6

PRIOR TO JOINING TOP SHROUDS TOGETHER APPLYA BEAD FO SEALENT ON THE JOINT.ALLIGN SHORT TOP SHROUD '5' & LONG TOP SHROUD '6'AS SHOWN SCREW TOGETHER.

3

4

ASSEMBLEDFRONT

ROOF PANELS3&4

STOPPER BRKTS

(X10)

PRIOR TO FITTING REMAINING ROOF PANELS IT ISIMPORTANT TO RUN A BEAD FOF SEALENT ALONG THE FULL LENGTH OF THE CENTRAL JOINT. POSITION PRE-ASSEMBLED FRONT TOP PANELS OVER THE REARTOP PANELS AND FRONT SIDES AS SHOWN. WHEN CORRECTLY POSITIONED THE PANELS SHOULD SLOT INTO THE CUTOUTS ON SIDES AND FASCIA (SEE DETAIL) ANDFIXING HOLES SHOULD BE ALLIGNED. SCREW IN POSITION FITTING THE REMAINING STOPPERBRACKETS

SEAL FULL LENGTHOF THIS JOINT.

25

25

CENTRAL ROOF JOINTWITH COVER PLATES

IN POSITION

REMOVE SCREWSAND REFIT FROMTHIS FACE ASREQUIRED.

18

REMOVE SIXCENTRALSCREWS 'A'

A A A A

A

A

V

X

Y

PARTS INSTRUCTION

PRE ASSEMBLEDLONG & SHORTTOP SHROUDS

- 5 & 6

RUN A BEAD OF SEALENT ALONG THE CONTACT EDGESOF THE TOP SHROUD.

LIFT THE SHROUD ONTO THE ROOF ALIGNING THE FIXINGHOLES BOTH IN THE, BOTH IN THE ENDS AND ALONG THELENGTH OF THE ROOF.

SCREW IN POSITION.20*

PARTS INSTRUCTION

LH DOOR - 19

RH DOOR

- 20

25mm DIAGROMMET

(X2)

WE ADVISE THAT YOU USE HAND HELD DRIVERS RATHERTHAN POWER DRIVERS WHEN FIXING THE DOORS .IT IS IMPORTANT TO SUPPORT THE DOORS AT ALL TIMESWHILST FITTING THE SCREWS TO ENSURE CORRECT ALLIGNMENT.

STEP 16 STEP 17

5

6

4*

19

20

POSITION LH DOOR '19' (NON LOCKING DOOR) SO THATTHE HINGES ARE ALLIGNED WITH THE THREADED FIXINGHOLES, SCREW IN POSITION.

REPEAT PROCESS WITH RH DOOR '20' FIT THE 25mm DIA GROMMETS TO THE FRONT SIDE PANELS(THESE ARE CABLE ACCESS POINTS IF REQUIRED)

24*

REFER TO FRONT SHEET FOR DOORALIGNMENT AND

ANCHORING OF UNIT.FIT CABLEGROMMETS

HEAR.

STEP 18

IF FITTING ONE OR MORE EXTENSIONS TO YOUR UNIT IT IS

IMPORTANT THAT YOU FIT THE ROOF JOINT STRIPS ON EACH ADDTIONAL ROOF SECTION AS SHOWN BELOW.

THE STRIPS ARE ONLY USED WITH EXTENIONS

THIS MUST BE DONE WHILST THE SEALENT SECURING THE ROOF

SHROUDS IS STILL SOFT

STEP 19 STEP 20

PARTS INSTRUCTION

ROOF JOINT STRIPS40881

(QUANTITY DEPENDS

UPON NUMBEROF EXTENSIONS)

PREPARE THE ROOF JOINT STRIPS BY RUNNING TWO BEADS OF SEALENT ALONG THE FULL LENGTH OF THE EDGES OF THE FOLDS THAT RUN DOWN THE BACK OF THE PART AS INDICATED. THE BEADS OF SEALENT NEED TO BE LARGE ENOUGH TO CREATE AN ADDTIONAL SEAL WHEN THE PLATE IS PUT INTO POSITION BRIDGING THE JOINTS ON THE ROOF.

INSTRUCTION

SEALENT

SEALENT

ROOF JOINT

JOINT STRIP

SLACKEN THE PREFITTED ROOF SHROUDS SUFFICIENTLY ENOUGH TO ALLOW THE ENDS OF THE ROOF JOINT PLATES TO BE PUSHED UP UNDERNEATH THEM.

THE JOINT PLATES SHOULD BE POSITIONED CENTRALLY OVER THE ROOF JOINTS AS SHOWN ON THE DETAIL

RE-TIGHTEN THE SHROUDS TO TRAP THE PLATES.

ROOF JOINT PLATETRAPPED UNDER

ROOF SHROUDS

PARTS

HJ

K

L

M

ASGARD 'GLADIATOR EXTENSION'

PACK CONTENTS

ITEMNO

PARTDESCRIPTION

QTY

1

2

3

4

5

6

40064EXT BASE PNL

2196*11031

1

1

1

1

1

7

8

9

1

2

2

10

11

ASGARDGLADIATOR

SELF ASSEMBLY INSTRUCTIONSPLEASE NOTE FOR SAFETY REASONS THEASSEMBLY OF THIS UNIT REQUIRES TWO PEOPLE.

BASE INSTRUCTIONSA FIRM, LEVEL ,FLAT SURFACE IS REQUIRED AS A BASE FOR THIS UNIT SUCH AS CONCRETE OR FLAGS.- MINIMUM BASE MEASUREMENTFOR GLADIATOR EXTENSION ISAN ADDITIONAL 1092mm IN LENTGHFOR EACH EXTENSION ON TOP OF THE STANDARD UNIT.

FOLLOWING GLADIATOR INSTRUCTIONS AT STEP 1 FIT EXT BASE PANEL '1' TOGLADIATOR REAR BASE PANEL '13'PRIOR TO FITTING GLADIATOR FRONTBASE PANEL '14' CONTINUE WITH THIS PATTERN OFASSEMBLY FITTING THE EXTENSIONPANELS AT EACH STAGE OFCONSTRUCTION PRIOR TOFITTING THE ADJOINING STANDARD GLADIATOR FRONT SET OF PANELS.

IF NOT ANCHORING THE UNIT USETHE SELF SEAL PLUGS TO BLOCK THE FIXING HOLES (FIT FROM UNDERSIDE)

2

2

40066RH EXT TOP PNL

1150*1110

40065LH EXT TOP PNL

1150*1110

40095EXT TOP CAP

1092*313

39897ROOF BRACE

938*133

40094TOP FRT-BAK CHNL

1070*40

32854RH EXT SIDE PNL

1828*1092

ZSCREW100No10*5/8 S/TAPP

ZSCREW32

M7.5*60 ANCHOR BOLT

ZCOMPPLAS22,23,242mm,3mm,5mm PACKERS

ZCOMPPLAS02

SELF SEAL PLUG

110 4 2 + 2 + 2QTY 4 4

32670STOPPER

BRKT

11

2

3

4

5

32853LH EXT SIDE PNL

1828*1092

6

7

5

4

3

26

89

10

11

32916SIDE CVR CHNL

1720*31

40062FLOOR CVR CHNL

1062*38

40063TOP CVR CHNL

1080*41

H

J

K

L

ASSEMBLY INSTUCTIONS

IMPORTANT NOTE THE FOUR DIFFERENT TYPES OF COVERCHANNELS AND ALSO ROOF BRACE SUPPLIED ON THE EXTENSION ANDSTANDARD GLADIATOR ARE COMMONTO BOTH. ASGARD GLADIATOR EXTENSIONS WORK BY EXTENDING THE STANDARDUNIT FROM THE CENTRE. THE EXTENSIONS ARE MODULAR REPEAT ABOVE INSTRUCTIONS WHENFITTING ADDITIONAL EXTENSIONS.

12

40881 ROOF JOINT STRIP (1100*60)THE NUMBER OF ROOF JOINT STRIPS

VARIES ON EACH UNIT

M12

1*EXTENSION = 4 JOINT STRIP2*EXTENSIONS = 6 JOINT STRIPS3*EXTENSIONS = 8 JOINT STRIPS

ASGGLASHELF### ASGARD GLADIATOR SHELF FITTING INSTRUCTIONS

PACK CONTENTS: QTYPARTLH SHELF BRKTRH SHELF BRKTGLADIATOR SHELFM5*12BHD SCREW

1

234

2

228

1

1

2

2

1

3

3

4

3

3

STEP 1(SHELF SHOWN FROM UNDERSIDE)FIT LH AND RH SHELF BRKTS AS SHOWNUSING THE SCREWS SUPPLIED, SCREWINGINTO THE THREADED INSERTS. LEAVE THE SCREWS SLACK TO ENABLETHE SHELVES TO BE ADJUSTED ONCE INPOSITION IN THE UNIT.

SHELVES ARE SHOWN FITTED SIDE BY SIDE INTHE LH SIDE OF A GLADIATOR. (THEY CAN BE FITTEDIN BOTH SIDES OF THE UNIT) AND ALSO IN THEEXTENSION SIDE PANELS

SHELVES CAN ALSO BE FITTED ONE ABOVE THEOTHER UP TO THREE HIGH.

FIG 5

AB

A

B

FIG 5SHOWS THE CENTRAL JOINT WHERE SHELVESARE BEING FITTED SIDE BY SIDE.THE SCREWS FITTING THESE BRKTS SHOULD BEFITTED THROUGH THE BACK HOLES 'A'(THIS APPLIES ON THE EXTENSION JOINTS ALSO) THE FRONT AND REAR SHELF BRKTS AREFITTED USING THE FRONT FIXING HOLES 'B'

STEP 2THE SHELF IS FIXED UTILISING THE SCREWSALREADY IN THE UNIT.POSITION THE PRE-ASSEMBLED SHELF AT THE DESIREDHEIGHT ALIGNING THE CLEARENCE HOLES IN THE SHELFBRKTS WITH THE CORRESPONDING SCREWS. (TWO PER BRKT)REMOVE THE SCREWS AS REQUIRED AND REFIT FIXING THESHELF BRKTS IN PLACE. (SEE FIG 5 BELOW) WHEN SHELVES ARE FITTED TIGHTENMACHINE SCREWS '4' TO SECURE.

FIT ALL WOOD FLOORING PRIOR TO FITTING SHELVES.