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Series Information SAP_03_EN Self Priming Pumps Series SAP - Overview of products - Executions - Materials - Types of seals - Sectional and dimensional drawings

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Series InformationSAP_03_EN

Self Priming Pumps Series SAP - Overview of products - Executions - Materials - Types of seals - Sectional and dimensional drawings

Self priming pumpsSeries SAP

We are your partner in all questions of liquid transportation. We offer a wide range of pumps for different applications, as well as complete systems, optimized to your needs. With this strategy we are able to deliver pumps, valves and every other needed part to our customers. This strategy helps our customers to realize their projects cost and energy efficient. If we find any potential to optimize your systems we would be pleased to help developing a specialized product fitting your needs.

Since our foundation in 2006 we have permanently extended and optimized our production program to be in position to offer our partners all possibilities to achieve their needs. Despite our short history, we are able to profit from more than 50 years of experience in building pumps and systems. This is possible through our experienced personnel, which takes the main part in our philosophy. Only with our motivated personnel we are able to take care of new developments and to help our customers realizing their projects.

To meet our own and the quality requirements of our customers, we have implemented documentation standards for all production and development steps at a very early stage. This culminated in the fact that we have been certified since 2012 according to ISO 9001:2008 and since 2016 according to ISO 9001:2015. Therefore our customers can rely on our consistent quality.

Our pumps are manufactured exclusively at our headquarters in Hilpoltstein. Hilpoltstein is located approximately 35 km south of Nuremberg. Our high speed of developing of our product series led to a higher demand for production capacity. We have therefore moved into our new building in 2010, which has been extended by a new fabrication hall in 2016. This offers the opportunity to test all pumps on a modern test bed and to carry out witnessed tests together with our customers. Due to our constant and strong growth, we reached the edges of our office capacities this year. Therefore we started building up new office space in autumn 2018.

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Self priming pumpsSeries SAP

Table of contents

General description 2Fields of application 2Operating data 2Connections 2Motors 2Type codes 3Free passage through impellers 3Materials / Material description 4 - 5Type of seals 5 Characteristic curves B, D, K2, K3 and C impeller 6Characteristic curves SAP-S 25-125 7Dimensional drawings SAP 25-125 8Dimensional drawings SAP 50-160 9 Sectional drawings SAP 25-125 / SAP-S 25-125 10 Sectional drawings SAP 50-160 / SAP-C 50-160 11Sectional drawings SAPN 25-125 12Sectional drawings SAPN 50-160 / SAPN-C 50-160 13Examples for special executions 14 - 16

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Self priming pumpsSeries SAP

General descriptionOur self priming pumps of series SAP are single stage, self priming, centrifugal pumps. The versions SAP and SAPN are most proper for systems with very small space requirements due to the directly connected motor. The model SAPL with bearing and flexible coupling can be equipped with almost every drive.

Fields of applicationMain field of application of our self priming pumps is conveying of clean or polluted liquids. Due to the big free passages and number of material combinations even aggressive or highly solid loaded mediums can be pumped. The self priming characteristic of our pump furthermore enables placement of the pump onto tanks. This variety in installation is a big advantage especially in tight machines or equipments or on ships. Our pumps of series SAP are mainly used in the following applications:

- Discharging of tanks - Plant construction - Ship building - Drainage - Recycling of waters - Industry

Operating data Flow: Q up to 95 m³/h

Total head: H up to 80 m

Suction head: Hs up to 8 m (depending on execution)

Motor power: P from 0,55 kW to 11 kW

Type of protection: IP 55

ConnectionsSuction and pressure connection are equipped with internal threads. Adapters for different dimensions of threads, connections for flanges or hose connections are available on request.

MotorsAs drive, triple phase induction motors in mounting form IMB35 or B5 with fixed bearing at the drive end and special shaft are used. These motors are executed in efficiency factor IE3 according to EN 60034-30 as standard. The versions SAPN and SAPL can also be equipped with electric motors in mounting form IB3, gasoline, diesel or hydraulic motors.

Voltage: up to 2,2kW 230/400V, 50Hz from 3kW 400/690V, 50Hz up to 2,6kW 265/460V, 60Hz from 3,6kW 460V, 60Hz

different voltages/ frequencies are available on request

Degree of protection: IP 55

Direction of rotation: Clock-wise viewed onto fan cover

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Self priming pumpsSeries SAP

Type codes SAP-B-25-125 -SVX Series Execution of impeller Pump size Nominal diameter of impeller Execution code Series:

SAP - Standard version SAPL..- Pump with bearing SAPN - Pump with norm motor and stub-shaft or flange shaft Execution of impeller:

B - Standard version D - Impeller with special geometry K2 - 2-blade channel type impeller K3 - 3-blade channel type impeller C - Pump with open channel type impeller and fibre cutting device S - Pump with advanced macerator for sliceable particles and solids (not suitable for stones, nails or similar)

Pump size:

See dimensional drawing or characteristic curve

Nominal diameter of impeller:

Nominal diameter of impeller in millimetres Execution code:

SVX - Execution of connections, depending on pump size

Free passage through impellers

Concerning SAP-S 25-125, particle size after the macerator is approx. 6 mm.

Laufrad 25-125 50-160

B 8,5/12

D 8,5/12

K2 50

K2B 45

K2D 35

K3 40

C 45

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Self priming pumpsSeries SAP

Materials

Different materials are available on request.

Base executionImpeller options

Bronze Aluminium-bronze

Stainless steel - A4 Duplex Super duplex High alloy SS

Y110 X X X X X X

Y201 X X X X X X

Y301 X X X X X

Y302 X X X X

Y501 X X X

Y601 X X

Y602 X

PartMaterial code

Standard - Y110 Y201 Y301 Y302 Y501 Y601 Y602 Y505

Casing Cast iron - GG 25 Aluminium Bronze Aluminium

bronzeStainless steel - 316 Duplex Super duplex High alloy SS

Impeller Cast iron - GG 20

Cast iron - GG 20 Bronze Aluminium

bronzeStainless steel - 316 Duplex Super duplex High alloy SS

Wear plate

Shaft Duplex - 1.4462

Chromium steel - 1.4021

Duplex - 1.4462

Super duplex - 1.4501 High alloy SS

Additionally for SAP-S

Cutting impeller Duplexnot available

Cutting plate Duplex - 1.4462

Additionally for SAPL

Bearing bracket Aluminium or cast iron depending on pump size

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Self priming pumpsSeries SAP

In many cases, materials can be supplied in accordance with special standards (NORSOK, etc.). Different materials are available on demand.

Type of seals

Material Germandescription

German material code

number

EN -Description

EN - material code number

ASTM - UNS - description

Cast ironGG 20 0.6020 EN-GJL-200 JL 1030 A48 - Grade 30

GG 25 0.6025 EN-GJL-250 JL 1040 A48 - Grade 35

Aluminium G-AlSi10Mg 3.2381 AB-AlSi10Mg AB-43000 A 13600

Bronze G-CuSn10 2.1050.01 CuSn10-C CC480K-GS B505 - C90700

Aluminium-bronze G-CuAl10Ni 2.0975.01 CuAl10

Fe5Ni5-C CC333G-GS B505 - C95500

Stainless steel - A4

G-X5CrNiMo 19-11-2 1.4408 GX5CrNiMo

19-11-2 1.4408 A351 - CF8M - J92900

Duplex

G-X2 CrNiMoN 22-5-3 1.4470 GX2 CrNiMoN

22-5-3 1.4470 A995-4A -J92905

G-X2 CrNiMo-CuN

25-6-3-31.4517

GX2 CrNiMo-CuN

25-6-3-31.4517 A995-4A

-J93372

X2 CrNiMoN 22-5-3 1.4462 X2 CrNiMoN

22-5-3 1.4462 A276 -S31803

Super duplex

G-X2 CrNiMoN 26-7-4 1.4469 GX2 CrNiMoN

26-7-4 1.4469 A995-5A - J93404

X2CrNiMoCu-WN 25-7-4 1.4501 X2CrNiMoCu-

WN 25-7-4 1.4501 A276 - S32760

High alloy SS

G-X2CrNiMoCu N 20-18-6 1.4557 GX2CrNiMoC-

uN 20-18-6 1.4557 A744 - 6MO - J93254

X1CrNiMoCuN 20-18-7 1.4547 X1CrNiMoCuN

20-18-7 1.4547 A276 - 6MO - S31254

PartSeal code

Z101 Z102 Z103 Z104 Z105 Z113 Z114

Rotating ring Carbon - A Carbon - A Carbon - A SiC - Q SiC - Q SiC - Q SiC - Q

Stationary seat SiC - Q SiC - Q SiC - Q SiC - Q SiC - Q SiC - Q SiC - Q

Elastomer NBR -P FKM -V EPDM - E FKM - V EPDM - E FKM - V EPDM - E

Spring 1.4571 - G 1.4571 - G 1.4571 - G 1.4571 - G 1.4571 - G Hast. C - M Hast. C - M

Metal parts 1.4571 - G 1.4571 - G 1.4571 - G 1.4571 - G 1.4571 - G Hast. C - M Hast. C - M

Remark Rubber bellow seal for pressure up to 12 bar.

Rubber bellow seal for pressure up to 12 bar.

Rubber bellow seal for pressure up to 12 bar.

Rubber bellow seal for pressure up to 12 bar.

Rubber bellow seal for pressure up to 12 bar.

Rubber bellow seal for pressure up to 12 bar.

Rubber bellow seal for pressure up to 12 bar.

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Self priming pumpsSeries SAP

Characteristic curve - Pumps with B, D, K2, K3 and C type impeller - 50 Hz 3000 rpm

Characteristic curve - Pumps with B, D, K2, K3 and C type impeller - 60 Hz 3600 rpm

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Self priming pumpsSeries SAP

Characteristic curve SAP-S 25-125, 50 Hz - 3000 rpm

Characteristic curve SAP-S 25-125, 60 Hz - 3600 rpm

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Self priming pumpsSeries SAP

Dimensional drawing SAP 25-125 and SAPN 25-125

Type Motor min-1 DNS DND a1 b1 d1 e1 f1 h1 x L kg

SAP 25-125 - SV1 SAP-S 25-125 - SV1

0,75/0,90 kW

3000/3600 IG 1¼“ IG 1“100

125 8 125 160 80 135453 26

1,10/1,30 kW 478 27

1,50/1,80 kW140 10

130182 90 141

480 31

2.20/2.60 kW 125 155 495 34

SAP 25-125 - SV2 SAP-S 25-125 - SV2

0,75/0,90 kW

3000/3600 IG 1½“ IG 1½“100

125 8 125 160 80 135453 26

1,10/1,30 kW 478 27

1,50/1,80 kW140 10

130182 90 141

480 31

2.20/2.60 kW 125 155 495 34

SAPN 25-125 - SV1 SAPN-S 25-125 - SV1

0,75/0,86 kW

3000/3600 IG 1¼“ IG 1“100

125 8 125 160 80 165483 32

1,10/1,27 kW 508 33

1,50/1,75 kW140 10

130182 90 171

510 36

2.20/2.55 kW 125 155 525 39

SAPN 25-125 - SV2 SAPN-S 25-125 - SV2

0,75/0,86 kW

3000/3600 IG 1½“ IG 1½“100

125 8 125 160 80 165483 32

1,10/1,27 kW 508 33

1,50/1,75 kW140 10

130182 90 171

510 36

2.20/2.55 kW 125 155 525 39

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Self priming pumpsSeries SAP

Dimensional drawing SAP 50-160 and SAPN 50-160

Type Motor min-1 ~h3 ~L kg

SAP 50-160 - SV1

2,20/2,60 kW

3000/3600

126 749 104

3,00/3,60 kW 166 782 108

4,00/4,80 kW 177 759 115

5,50/6,60 kW202

808 131

7,50/9,00 kW 858 134

SAPN 50-160 - SV1

2,20/2,55 kW

3000/3600

126 796 110

3,00/3,45 kW 166 812 116

4,00/4,55 kW 177 789 125

5,50/6,3 kW202

873 148

7,50/8,60 kW 923 151

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Self priming pumpsSeries SAP

Sectional drawing SAP 25-125

Sectional drawing SAP-S 25-125

Part no. Description

101 Casing

135 Wear plate

161 Casing cover

162 Suction cover

230 Impeller

412 O-Ring

433 Mechanical seal

801 Motor

additional for SAP-S

231 Cutting impeller

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Self priming pumpsSeries SAP

Sectional drawing SAP 50-160

Sectional drawing SAP-C 50-160

Part no. Description

101.10 Casing

161.10 Casing cover

162.10 Suction cover

164.10 Cleaning cover

170.10 Diffuser

230.10 Impeller

412.12 O-Ring

433.10 Mechanical seal

801.10 Motor

additional for SAP-C:

135.10 Wear plate

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Self priming pumpsSeries SAP

Sectional drawing SAPN 25-125

Part No. Description

101.10 Casing

135 Wear plate

161.10 Casing cover

162.10 Suction cover

211.11 Stub shaft

230.10 Impeller

412 O-Ring

433.11 Mechanical seal

517.11 Fixing ring

810.11 Norm motor with rein-forced bearing

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Self priming pumpsSeries SAP

Sectional drawing SAPN 50-160

Sectional drawing SAPN C 50-160

Part No. Description

101.11 Casing

161.13 Casing cover

162.10 Suction cover

164.10 Cleaning cover

170.12 Diffuser

211.13 Stub shaft

230.10 Impeller

412.12 O-Ring

433.12 Mechanical seal

517.13 Fixing ring

810.13 Norm motor with rein-forced bearing

additional for SAP-C

135.12 Wear plate

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Self priming pumpsSeries SAP

Examples for special executions

SAPN 25-125 with combustion motor

SAPL 25-125 with hydraulic motor

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Self priming pumpsSeries SAP

Examples for special executions

SAPL 25-125 on base plate with motor

SAP 25-125

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Self priming pumpsSeries SAP

Examples for special executions

SAPL 25-125 with gear drive on base plate

SAPL 25-125 with belt drive

Self priming pumpsSeries SAP

Self priming pumpsSeries SAP

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