sem-9520e vibrating conveyor
DESCRIPTION
Vibrating Conveyor (Samsung Engg)TRANSCRIPT
DESIGN MANUAL
Preparation of Datasheet
for Vibrating Conveyor
SEM 9520E
REV. : 0DATE : 2006. 8. 23
PAGE i OF ii
CONTENTS
Page
11GENERAL
12SHEET NO. AND REVISION NO.
13PROJECT INFORMATION
13.1 Supplier
13.2 No. Req'd
14OPERATING CONDITIONS
14.1 Material Handled
24.2 Density (Bulk / Real)
24.3 Particle Size
24.4 Moisture Content
24.5 Feed Temperature
34.6 Angle of Repose
34.7 Operating Type
34.8 Operating Time
34.9 Capacity
44.10 Method of Loading
44.11 Unloading to
44.12 Material Properties
44.13 Installation
55CONSTRUCTIONS
55.1 Type
65.2 Trough Type
75.3 Trough Seal Type
75.4 Size
75.5 Trough Angle Incline/Decline
75.6 Feed/Discharge Orientation
75.7 Trough Loading Max.
85.8 Foundation Type
85.9 Cover Type
85.10 Vibrating Stroke, Speed and Motion
85.11 Overall Dim. and Weight
86MATERIALS
97DRIVER
97.1 Manufacturer
97.2 Type
97.3 Rated Output
97.4 Pole
97.5 RPM
97.6 Phase, Cycle, Volts
107.7 Rated Ampere
107.8 Reducer
107.9 Coupling
107.10 Transmission
107.11 Lubrication
108ACCESSORIES
108.1 Isolator
108.2 Flexible Joint
118.3 Setting (Anchor) Bolt/Nuts
118.4 Suspension Rods
118.5 Companion Flange / Gasket / Bolt and Nuts
119REMARKS
1110REVISION HISTORY
1GENERAL
Data sheet is composed of two parts, data sheet form and sketch form. Among these sketch sheet may be excluded, if the structure and size can be described in data sheet. If you need more space for "Remark", you can attach new line paper (blank format) between data sheet and sketch.
2SHEET NO. AND REVISION NO.
Indicate a sheet number and a revision number.
3PROJECT INFORMATION
In case of customer, full name should be specified, if possible. The name of place and country should be specified at location. At service, indicate the correspondent system or process. Req'n no will be filled-up by mechanical team
3.1 Supplier
This item may be filled-up after supply vendor is selected.
3.2 No. Req'd
This indicates the required number of equipment or unit. If stand-by item is required, it should be specified separately.
4OPERATING CONDITIONS
Operating data should be filled-up at this item.
4.1 Material Handled
This indicates the name of material handled. When several kinds of material are fed by conveyor, it should be analyzed and specified as %wt or %vol. If you don't have enough space, you may use the space of "Remark" at sheet bottom.
4.2 Density (Bulk / Real)
For material transfer, usually bulk density is required, not real density. So bulk density is specified at this item.
In case of mixed material transfer, average bulk density is be used, if possible. If you can't get the average, min. and max. Bulk density should be specified together.
ex) 1200 - 1800 KG/M3
4.3 Particle Size
For particle size, mm is used normally, but Tayler Mesh or (micron) are used occasionally.
When the particle size is not homogeneous, the distribution should be specified as %wt or %vol. at this time, the space of "Remark" is also available.
4.4 Moisture Content
When transfer material is exposed to atmosphere, it contains moisture. This moisture content is specified as weight% at this item.
The specified value is normally max. Value and described like "1%wt below"
4.5 Feed Temperature
This indicates the material temperature at conveyor inlet point.
4.6 Angle of Repose
This indicates the angle of repose for materials and is usually used for a hopper volume design. According to the kind of equipment, this may be utilized necessary data or reference data.
This data is not certainly necessary but reference data. This data is meaningful to check trough size in dump type.
4.7 Operating Type
It should be specified whether continuous operation or intermittent operation, and auto. Start/stop or manual start/stop. If special operation method is required, it may be specified using the space of "Remark". Regardless the type of start/stop (auto. or manual), it should be checked whether local start/stop push button box supply or not at accessories item. In the early stage of project, the supply of scope for this should be determined for all equipment.
In case of automatic, local push button box contains remote switch. For intermittent operation, the space of "Remark" may be available as following example when on-off operation is done frequently.
Ex) on-off cycle time; 3min. or 3 times/min.
4.8 Operating Time
This, so-called operating cycle. Means how long equipment is operated for a day and is related with the owner's shift schedule.
ex) For Two Shifts : 16 Hr/Day
For Three Shifts : 24 Hr/Day
4.9 Capacity
This indicates the transfer rate and is composed of normal and design capacity. Among these normal capacity should be specified. Design capacity is utilized as the equipment design capacity and rated capacity for motor power calculation.
So, design capacity is normally specified the 110% of normal capacity except specific design capacity or margin is required by owner.
4.10 Method of Loading
This indicates the material feeding method to conveyor, and also indicates the feed type whether continuous, dump or batch. For screw conveyor, continuous method is usually applied because conveyor is directly connected to bin or hopper feed.
4.11 Unloading to
This indicates the destination of transferred material. The kind of equipment in next process and the connection method are specified together.
ex) : Unloading to storage hopper by chute
4.12 Material Properties
This indicates chemical or physical properties. If some property is strong, it is desirable to specify "high" or "severe" at blank.
When a material has several kinds of properties simultaneously, all corresponding properties are should be specified. If there are unspecified properties, they are specified at "other" item.
4.13 Installation
This indicates whether an installation place is indoor, outdoor or under roof.
5CONSTRUCTIONS
This indicates a equipment structure and specification. Almost all are specified by vendor, except some items related with process
5.1 Type
This indicates format of vibrating conveyor. It is composed of positive action and natural frequency type. In here, you don't have to classify like that.
(1) Balanced Type
Because this type almost absorb reaction during vibration, it is possible to installed on structure.
(Over 90% of vibration absorbed)
Capacity Usage Range : 5 - 140 TON/HR
Size Width : 150 - 1500 MM
Length : 3000 - 25000 MM
Frequency : 450 - 600 VPM
(Refer to SHINKO catalog)
(2) Unbalanced Type
This type is selected for positive action method. It is installed on foundation and used to isolator.
Capacity Usage Range : 9 - 120 TON/HR
Size Width : 150 - 1050 MM
Length : 3000 - 20000 MM
Frequency : 450 - 580 VPM
(3) Suspension Type
If it is impossible to support on floor, this type can be installed to ceiling or structure.
(4) Floor Mounting Type
This type is installed on bottom.
(5) Motor Type
Vibration is occurred by eccentric shaft. It is mainly applied in floor mounting type.
(6) Vibrator Type
It is possible to apply for all of type, because this can adhere to conveyor body directly.
5.2 Trough Type
This is really loading site. There are following types.
(1) Close Type
This indicates installed cover in trough. If there are a lot of dusts or it is required in process, this is applied.
(2) Open Type
There is no cover in trough.
(3) Lining
This is applied, when trough is required for lining.
(4) Jacket Type
This is made of jacket format in trough.
If you have to manufacture trough with jacket, it should be fixed to purpose.
At that time, utility supply condition should be used to "Remark"
If there is no BEDD, design pressure & temperature of jacket is specified with utility supply condition.
(5) Square and Rounded
This indicates shape of trough and square type is mainly used.
5.3 Trough Seal Type
This indicates selection cover between trough seal, when covering trough.
There are gas tightness, dust tightness or air tightness, etc.
5.4 Size
This is confirmed by vendor.
5.5 Trough Angle Incline/Decline
This is confirmed by vendor.
5.6 Feed/Discharge Orientation
It is difficult to say. This is presented in sketch, if it is required.
5.7 Trough Loading Max.
This indicates state of full of raw materials in the trough. It is related to efficiency of conveyor in capacity calculation. Loading is vendor standard.
5.8 Foundation Type
It is type of floor when installing on floor.
5.9 Cover Type
Cover is composed of close and open type. Other items should be used to "Remark", if it is required. You may apply covered type to dusty transportation except for open type. In covered type, it should be installed on inspection door at cover.
5.10 Vibrating Stroke, Speed and Motion
This is confirmed by vendor.
5.11 Overall Dim. and Weight
This is confirmed by vendor.
6MATERIALS
Material is determined by a property of handled material or purpose generally. This indicates the material of a part connected with handled material.
The materials of belt, pulley and casing are specified at least. If then, other materials are determined by vendor. When determining a material, we have to refer material properties. Especially, when you specify trough material, you may apply for hard surface trough with abrasion resistant material or lining about corrosive substance.
7DRIVER
Supplied-by / mounted-by are specified by vendor except special cases.
As relevant matters with driver are carried out by detail department, this is not specified by process team.
7.1 Manufacturer
This indicates a motor manufacturer. This can be filled-up after vendor is selected.
7.2 Type
This is confirmed by electrical specification in the early stage of project.
7.3 Rated Output
This indicates a motor output and is confirmed by vendor.
7.4 Pole
This indicates a rotating speed of motor and confirmed by vender.
7.5 RPM
This indicates a rpm of motor and determined by voltage and pole.
7.6 Phase, Cycle, Volts
These are determined by electrical specifications and utility supply condition in the early stage of project.
7.7 Rated Ampere
This is confirmed by vendor and used as only reference data.
7.8 Reducer
This is confirmed by vendor.
7.9 Coupling
This is confirmed by vendor.
7.10 Transmission
Type, rating and ratio are confirmed by vendor.
7.11 Lubrication
This is confirmed by vendor.
8ACCESSORIES
Supply scope of accessories is specified in process data sheet. But these can be confirmed by detail design team
8.1 Isolator
When conveyor is installed on floor, this is for interrupting vibration. If floor type is structure, it should be supplied.
8.2 Flexible Joint
If trough is covered type and connected to chute, it is required.
8.3 Setting (Anchor) Bolt/Nuts
This is confirmed by vendor.
8.4 Suspension Rods
If VIB. Conveyor is suspension type, it should be supplied.
This indicates connection conveyor body with upper insert / hole or structure. There are turn buckle, eye bolt, etc.
8.5 Companion Flange / Gasket / Bolt and Nuts
It is confirmed by vendor.
If you are required to addition except for accessory, you may mention through "Remark"
9REMARKS
Additional process requirements are specified at this item.
10REVISION HISTORY
Rev
Date
Page
Revision Status
0
06.08.23
All
- Team : Process Eng'g Team
- Made by : M.S. Kim
- Checked by : J.C. Ro, E.D. Lee, Henry Sung, B.S. Son
- Approved by : C.S. Jung
SAMSUNG ENGINEERING CO., LTD.
SAMSUNG ENGINEERING CO., LTD
SAMSUNG SEI TOWER, 467-14 Dogok 2 Dong,
Kangnam-Ku, Seoul, KOREA 135-280
DESIGN MANUAL
SEM-9520E
PROCESS DESIGN MANUAL
Preparation of Datasheet
For Vibrating Conveyor
REV. : 0
DATE : 2006.8.23
PAGE