semi-linear induction motor - bradleyee.bradley.edu/projects/proj2017/slim/deliverables/final... ·...

36
Semi-Linear Induction Motor Electrical and Computer Engineering Department Jacob Vangunten and Edgar Ramos Project Advisor: Professor Steven Gutschlag 4/27/17

Upload: others

Post on 27-Jun-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Semi-Linear Induction

Motor

Electrical and Computer Engineering DepartmentJacob Vangunten and Edgar Ramos

Project Advisor: Professor Steven Gutschlag4/27/17

Page 2: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Outline of Presentation

• Background and Project Overview

• Investigate 2016 SLIM Capstone Project

• Rotor Design

• Economic Analysis

• Results

• Conclusion2

Page 3: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Outline of Presentation

• Background and Project Overview

• Investigate 2016 SLIM Capstone Project

• Rotor Design

• Economic Analysis

• Results

• Conclusion3

Page 4: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Alternating Current Induction Machines

• Produces magnetic fields in an infinite loop of rotary motion

• Current-carrying coils create rotating magnetic field

• Powered by three phase voltages

• Stator wraps the rotor completely

4[1]

Page 5: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Linear Transformation

5

[2]

Page 6: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Applications

6

[3] [4]

Page 7: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Why Semi-linear?

7

• For a normal motor, the rotor is in motion

• For a linear motor, the stator is in motion

• Having a linear track would take up too much space

o Significant increase in cost

o Wouldn’t be able to reach higher speeds

o Would require a portable 3-phase voltage supply

[5]

Page 8: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Project Overview

• Investigate 2016 SLIM Capstone Project to identify design deficiencies

• Design a new rotor for the semi-linear induction motor

8

Page 9: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Outline of Presentation

• Background and Project Overview

• Investigate 2016 SLIM Capstone Project

• Rotor Design

• Economic Analysis

• Results

• Conclusion9

Page 10: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Prior Work

• 2016 SLIM team designed a stator for the linear induction motor

• Built stator coils

10

[6]

[7]

Page 11: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Prior Work

• 2016 SLIM team mounted stator and air core rotor

• Began testing of the SLIM

11

[8]

Page 12: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Investigation

• 2017 SLIM team performed a more complete analysis

o Confirming Coil Orientation

o Magnetic Field Mapping

o Inductance Computations

12

Page 13: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Coil Orientation

13

• Arranged coils to match the configuration shown in Fig [9].

o If results didn’t match, we would further investigate their orientation

o Confirming the dot notation was crucial

If the notation wasn’t correct, magnetic field supplied to the stator would be reduced [9]

Page 14: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Coil Orientation with Magnetic Field for One

Phase

14

B BB B

B B B B

[10]

I

Page 15: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Magnetic Field Mapping

15

[11] [12]

Page 16: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Map of magnetic field

16

[13]

Page 17: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Outline of Presentation

• Background and Project Overview

• Investigate 2016 SLIM Capstone Project

• Rotor Design

• Economic Analysis

• Results

• Conclusion17

Page 18: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Rotor Redesign

● New design based on results of magnetic analysis

● Why redesign?

○ The pre-existing rotor was initially designed to work as part of a magnetic levitation capstone project

○ The rotor didn’t produce acceptable results

○ Minimal rotation occurred18

[14]

Page 19: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Preliminary Rotor Designs

19

[15] [16]

Page 20: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Inductance Computations

(1.1)

L = Inductance [H]

𝛌 = Total linkage flux [Wb]

IL = Inductor current [A]

N = Number of turns

Φ = Flux20

Page 21: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Inductance Computations

𝜇r = relative permeability𝜇o= permeability of free spaceArotor= cross-sectional area of the rotor[m2]Ap1= Ap2 = cross-sectional area of the pole[m2]Aag1= Aag2 = cross-sectional area of the air gap [m2]lrotor = length of the rotor[m]lp1= lp2= length of the pole[m]lag= length of the air gap [m]lB= length of the base (stator) [m]

21

(1.9)

Page 22: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Inductance Computations

22

• Took measurements in Fig. [17] for VS, V1+VR=VL, V2, VM, I, V2

′, and VM′ to calculate the inductance of the coils

• Using Fig. [18], calculated inductance with equation Eq. 1.10,

VL = Inductance voltage [V] I = Coil current [A]L = Inductance [H]ZL = Inductor impedance [Ω]ƒ = Operating frequency [Hz]

(1.10)

[17]

[18]

Page 23: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Inductance Computations

23

• These equations proved that outputpower is directly proportional to thevalue of phase inductance

• Old rotor was resulting in really small values of inductance

Page 24: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Final Rotor Design

24

[19]

Page 25: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

New Rotor manufactured by Laser Laminations

25[20]

[21]

Page 26: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Mounting Copper Track

26[22]

Page 27: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

SLIM with new rotor

27[23]

Page 28: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Outline of Presentation

• Background and Project Overview

• Investigate 2016 SLIM Capstone Project

• Rotor Design

• Economic Analysis

• Results

• Conclusion28

Page 29: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Bill of Material

TABLE I: BILL OF MATERIAL

Component Supplier Price Quantity Total Price

Laminated

Rotor

Laser

Laminations

$575 1 $575

29

Page 30: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Outline of Presentation

• Background and Project Overview

• Investigate 2016 SLIM Capstone Project

• Rotor Design

• Economic Analysis

• Results

• Conclusion30

Page 31: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Results with old rotor

31

Page 32: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Results with new rotor

32

Page 33: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Outline of Presentation

• Background and Project Overview

• Investigate 2016 SLIM Capstone Project

• Rotor Design

• Economic Analysis

• Results

• Conclusion33

Page 34: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Conclusions

• Designing a rotor with higher inductances values resulted in an increase in rotational speed

• Further testing could identify areas that could improve results

• Future teams could implement a control scheme and reinstall the magnetic levitation system

34

Page 35: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

Questions?

35

Page 36: Semi-Linear Induction Motor - Bradleyee.bradley.edu/projects/proj2017/SLIM/Deliverables/Final... · 2017-05-01 · Semi-Linear Induction Motor Electrical and Computer Engineering

References

[1] Linear Induction Motor. [Photograph]. Retrieved from 2016 SLIM team Final Presentation

[2] Force Engineering. How Linear Induction Motors Work. [Photograph]. Retrieved from 2016 SLIM team Final Presentation

[3] Linear Induction Motor Rollercoaster. [Photograph]. Retrieved from Great American Thrills

[4] Japan’s Maglev Train of Tomorrow. [Photograph]. Retrieved from The Daily Conversation

[5] Normal Motor and Linear Motor. [Photograph]. Retrieved from Explain That Stuff

[6] Stator. [Photograph]. Retrieved from 2016 SLIM team final Presentation

[7] New Coil Shot 1. [Photograph]. Retrieved from 2016 SLIM team final Presentation

[8] Test Mounting. [Photograph]. Retrieved from 2016 SLIM team final Presentation

[11] and [12] Magnetic Field with Solenoid and Magnet. [Photograph]. Retrieved from Online Phys

[14] Simulated Track Shot 2. [Photograph]. Retrieved from 2016 SLIM team final Presentation

36