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  • Seminrio de Tecnologia e Eficincia

    em Saneamento Ambiental

    Tadeu JustiRegional Executive

    Latin America

    GE Water & Process Technologies

  • Clean waterto sustain

    life

  • Water for Industry

    1,500 gal of water are used to process one barrel of beer

    120 gal of water are used to produce one egg

    12 gal of water are needed to process one chicken

    39,000 gal of water are used to manufacture one new car

    6,800 gal of water is required to grow a day's food for a family of 4

    1,850 gal of water to refine one barrel of crude oil

  • Growing water scarcity & impairment

    Significant pressure on water quality and quantity

    Low

    Medium

    High

    Severe

    stress on every in water

    -

    500

    1,000

    1,500

    2,000

    2,500

    3,000

    3,500

    1900 1925 1950 1975 2000 2025

    Water withdrawls (1000m3/year)

    Agriculture

    Municipal

    Industrial

    Reservoir

    City '05 '15 Growth

    Mumbai 18.2 21.9 20.3%

    Mexico City 19.4 21.6 11.3%

    Sao Paulo 18.3 20.5 12.0%

    Delhi 15 18.6 24.0%

    Shanghai 14.5 17.2 18.6%

    Jakarta 13.2 16.8 27.3%

    Population (millions)

    Growth in mega cities and world

    Source: Forbes and GWI

    Water stress levelsPopulation in millions

  • Industry Issues = Customer Challenges

    Environmental Stricter regulation & enforcementWater reuse incentives & mandatesLimitations on freshwater withdrawals

    Availability Rivers and wells are going dryLakes are disappearingWater tables are falling

    Quality Deteriorating water qualityIncreased industrial pollutionSeverely impaired waters

    ProductivityIncreased demand on aging systemsWater becoming constraintIncreased output and uptimeAsset protection

    EnergyWater:Energy interconnectedEnergy to increase ~30% by 2030Demand for water to increase ~40%

  • 0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    Total Global Tertiary or Better Reuse Capacity

    Global Treated Wastewater % Reused

    2009 2025

    4%

    33%

    growth over next Demand for advanced

    Scarcity driving reuse and policy

    World governments and industry looking to reuse

    Country% reuse today*

    Target/Goal Year

    U.S. 11%China 14% 25% 2015Spain 11% 40% 2015Egypt 32%Australia 4% 12% 2015Syria 12%Israel 85% 90% 2016Singapore 35%Kuwait 91%Saudi 11% 65% 2016India

  • Our BusinessGE Water & Process Technologies brings together experienced professionals and advanced technologies to solve the worlds most complex challenges related to water availability and quality, increased productivity and cost reduction, and environmental regulations.

  • 1999 2003 200520052002 2006

    GE Water & Process Tecnologies

    Glegg Betz Osmonics Ionics Ecolochem Zenon

    Custom made water treatment equipment

    EDI

    Chemicals

    Services

    Cartridge filters

    OR, NF, UF and MF spiral membranes

    OR, NF, UF and MF skids

    Desalination

    EDR

    Evaporators

    Crystallizers

    Mobile Water

    Water Outsourcing

    Hollow fiber UF membranes

    UF systems

    MBR

  • Global footprint

    Manufacturing site

    Strong global footprint with local expertise

    HQ: Trevose, Pennsylvania7,900 employees130 countries50,000 customers50 globalmanufacturing sites

    Wuxi, ChinaProducts: Element Rolling, Pro & High Purity Equipment Assembly, Cassette Assembly

    Niskayuna, New York, USAGE Global Research Center

    Munich, Germany European Technology Center

    Bangalore, India John F. Welch Technology Center

    Shanghai, China China Technology Center

    Oroszlny, Hungary Products: Element Rolling

    Hoskote, IndiaProducts: Element Rolling

    Sorocaba, Brazil Products: Equipment Assembly

    Minnetonka, Minneapolis, USA Products: Filters, Membranes and RO machines

    Images denote major manufacturing facilities

  • Chemical & Monitoring Solutions

    Industrial ProcessChemical ProcessWater Services

    Analytical and Monitoring Solutions

  • Chemicals and Monitoring Systems

    Water Treatment Chemicals:

    Boiler Chemicals

    Cooling Chemicals

    Water and Wastewater Treatment Chemicals

    Reverse Osmosis Chemicals

    Remote Monitoring and Diagnostics

    Process Chemicals:

    Antifoulants

    Corrosion Inhibitors

    Phase Separation Chemicals

    Scavengers

  • Mobile Water

    Water Outsourcing

    RO Skids Chemicals

    RO, NF, UF, MF spiral membranes

    EDI

    GTM

    EDR

    Hollow fiber UF systemsDesalination

    Cartridge filters and filter elements

    NF, UF, MF skids (spiral membranes)

    Engineered Systems

    Concentrator Crystallizer

    MBR

  • Enabling the future with portfolio solutions

    Desalination Solutions:

    technologies are helping water scarce

    regions to create new freshwater sources

    that can quench growing demand.

    Municipal Solutions:Facing unprecedented growth and water

    advanced membrane and water quality

    measurement technologies to tackle

    increasingly stringent water and

    wastewater regulations and the threat of

    new, virulent pathogens in our lakes and

    rivers.

    Industrial Wastewater:Once considered a by-

    reuse technology is transforming industrial

    wastewater into a sustainable, new water

    source that can often be used many times

    over dramatically reducing the strain on

    our precious water resources.

    Utility Solutions:GE is optimizing system efficiency &

    increasing uptime in cooling towers and

    boilers by reducing energy usage and

    greenhouse gas emissions. Advanced

    monitoring systems reduce the risk of

    pathogen growth, such as Legionella, in

    cooling systems.

    Residential Products:GE point-of-use and point-of-entry

    filtration systems are enabling

    homeowners to produce higher quality

    water from every tap in the home. This

    same technology is helping developing

    countries to leapfrog traditional, costly

    infrastructure and provide safe water to

    those who need it most.

    Product Water:Consumers use the products they trust

    whether it is pharmaceuticals, food, or

    beverages. As brands expand globally, GE

    technologies ensure high quality ingredient

    water for manufacturing regardless of a

    Process Chemicals &

    Separations:Silently working in pipes, tanks and process

    valuable production assets from corrosion

    and fouling faced in day-to-day

    operations, while improving overall

    manufacturing efficiency and quality.

    DesalinationSolutions

    ProductWater

    MunicipalSolutions

    ResidentialProducts

    UtilitySolutions

    ProcessChemicals &Separations

    IndustrialWastewater

  • MF - Microfiltration0,1 a 10 mBacteria, suspended solids

    UF - Ultrafiltration0,005 a 0,05 mVirus, coloids

    NF - Nanofiltration0,0005 a 0,005 mTotal Hardness, bivalent ions, organics,

    RO Reverse Osmosis0,0001 a 0,001 mMonivalent ions, dissolved solids

    Membrane Separation Technologies

    Water Dissolved salts traces

    Dissolved gases (CO2; O2)

    Membrane

  • UF - Ultrafiltration

  • Ultrafiltration - ZeeWeed UFHollow Fiber Membrane

    PVDF

    Pore Size:

    - 0.02 - 0.04 m (nominal)

    - 0.1 m (absolute)

    Fiber diameter (O/I): 0.81.9 / 0.5 0.8 mm

    Outside/inside flow

    Pressurized or immersed

    Accept high TSS values

    Resistant to some oxidants chlorine, KMnO4

    Compatible with coagulants and powdered activated carbon

  • Immersed UF - ZeeWeed 1000 Cassete

    Module Process TrainCasseteFiber

  • Pressurized UF ZeeWeed 1500 Building Block Design

    Fiber Module Rack Train

  • ZeeWeed UFApplications

    Potable water production

    Industrial water production

    RO pretreatment

    Tertiary wastewater treatment

    and reuse

  • ZeeWeed UFPackaged and Engineered Systems

    Lakeview, Canada Potable Water

    15.100 m3/h

    Pemex Mitatitlan, Mexico Waste Reuse

    1.100 m3/h

  • UF Benefits

    Simple process Low maintenance ;

    Suspended solids and colids full rejection ;

    Microorganisms high rejection ;

    Outstanding product quality (turbidity < 0,2 NTU; SDI < 3);

    Chlorine tolerant membranes;

    Steady product quality ;

    Low chemical consumption ;

    Safe operation;

    Compact equipment.

  • RO Reverse Osmosis

  • RO Spiral Membranes

  • RO SkidsStandard Equipments

    E2 Series

    E4 Series

    E4H Series

    E8 Series

    PRO Series

    TITAN Series

    MUNI Series

    ReNew Series

    Brackish Water Desmineralization

    Skid Capacities: 0,06 - 150 m/h

  • RO SkidsStandard Equipments

    SeaPRO - SeriesSea Water Desalination

    Capacities: 4.5 - 100 m/h

  • RO Containerized SystemsStandard Equipments

    BWRO Conteinerized Systems

    SeaTech Conteinerized Systems

    Water Desmineralization Single Pass: 45 - 60 m/h Double Pass: 23 34 m/h

    Sea Water Desalination Capacities: 6.8 - 125 m/h

  • RO Pre-Engineered SystemsStandard Equipments

    SeaSmart Sea Water Desalination Capacities: 150 4,000 m/h

  • Hamma Seawater Desalination FacilityAlgiers, Algeria

    Plant Overview

    8,360 m3/h

    $250MM Investment

    GEWPT 70% Owner

    25 years BOT

    Pre-treatmentSWRO Building

    Post-treatment

  • RO Pretreatment

    Chlorination FiltrationDechlorinationActivated Carbon FilterSofteningUF UltrafiltrationChemicals (anti-scaling;

    biocides)

  • RO Post-Treatment

    FDD Forced Draft Decarbonator

    GTM Gas Transfer Membranes

    MB Mixed Bed Ion Exchanger

    2-Pass RO

    EDI - Electrodeionization

  • Combo Systems

  • ProPack Integrated UF-RO PlatformStandard Equipments

    ProPack Sea Water Desalination Capacities: 23 63 m/h

  • RO Membranes Elements and

    Housings

    Cartridge FiltersRO HP Pump

    Electrical cabinet / PLC / HMI

    VFD/ Motor Starter

    Membranes skid: RO Section

    Concentrate Piping

    Permeate Piping

    ICR Piping

  • Membranes skid: UF section

    UF modules and membranes

  • EDR Electrodialysis Reverse

  • EDRElectrochemical process.

    Water desalination.

    High water recovery (85-94%).

    Robust process.

    Lower salt rejection.

  • EDR Eletrodilise ReversaMain Applications

    PotableWater

    IndustrialWater

    WastewaterReuse Waste

    Concentration

  • EDR Benefits

    Continuous process

    Robust equipment

    High water recovery (85 -90%)

    Low chemicals consumption

    Low power consumption

    Fouling resistant

    Long membrane life

    Low operating cost

    Small footprint

  • EDI - Electrodeionization

  • RO permeate polishing

    Electrochemical process

    Continuous process

    Power driven process

    No process chemicals

    Minimizes waste generation

    + 23.000 m/h GE EDI installed around the world

    EDI - EletrodeionizationEDI skid capacities:3,4 - 92 m3/h ;

    1 - 27 stacks

    Treated water quality: < 0.1 S/cm and < 10 ppb

    SiO2

  • Water Demineralization Evolution

    Clarification

    FiltrationCationic

    Ion ExchangerMixed Bed

    Clarification

    FiltrationMixed Bed

    RO EDI

    RO

    UF

    Anionic

    Ion Exchanger

    HClor

    H2SO4

    NaOH

    HClor

    H2SO4

    NaOH-

  • EDI BenefitsSimple and continuous operation;

    Low maintenance ;

    High performance ;

    Compact equipment;

    High product quality (up to < 0.1 S/cm and < 10 ppb SiO2);

    No process chemicals;

    Minimizes waste generation;

    Safeoperation.

  • MBR Membrane Bio-Reactor

  • Sistema de Lodos Ativados Convencional

  • MBR Bioreator a Membranas

    Reator biolgico aerbico aliado a membranas de ultrafiltrao

    Utiliza as membranas de ultrafiltrao como barreira final

    As membranas substituem o clarificador secundrio

    As membranas eliminam a necessidade de tratamento tercirio

  • Ultrafiltrao ZeeWeed 500

    MBR ApplicationsDomestic wastewater treatment and reuse

    Industrial wastewater treatment and reuse

  • MBR ZeeWeed

  • REATOR BIOLGICO DE ALTA PERFORMANCE

    Grande capacidade

    Extra compacto

    Baixa produo de lodo

    Lodos AtivadosConvencional

    100%

    MBR25 a 30 %

    VOLUME DO TANQUE

    Lodos Ativados Convencional X MBR

  • Modos de Operao Filtrao e Backpulse

    A insuflao de ar e o backpulse ajudam a remover os contaminantes da superfcie da membrana.

  • A B C D

    A Esgoto BrutoB Tanque de AeraoC Tanque de Membrana D Filtrado da UF

    MBR Qualidade Tpica do Produto

    BOD < 5 ppm

    Turbidity < 0,2 NTU

    SDI < 3

    NH3-N < 0,5 ppm

    TN < 3 ppm

    TP < 0,1 ppm

  • MBR Benefits

    Simple process Simple control

    Low maintenance

    Outstanding product quality

    Possible to feed RO or EDR directly

    No need of tertiary treatment

    Steady process

    Smaller biological reactor footprint

    Steady product quality

    Small sludge generation

  • ZLD - Zero Liquid Discharge

    Brine Concentrators

    And

    Crystallizers

  • Zero Liquid Discharge Thermal EquipmentBrine Concentrator / Crystallizer