separators & rotary valves · fa.t09.f.2018.v2.0.en standard execution models held in stock...

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Separators & Rotary valves

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Page 1: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

Separators & Rotary valves

Page 2: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

TAB8 | Separators & rotary valves Ver. V2 | 09-12-15

FA cyclonesThe FA cyclone is a high performance separator that ensures an effective separation of fine and heavy particles.Entirely welded, the FA cyclone is made of 2 and 3 mm sheet metal, painted with anti-rust paint and topcoat of epoxy paint.

Accessories• Support legs with connection

at the base of the cone• Dustbin collector• Connection piece for rotary valve• Inspection door• Expansion chamber.

Options• stainless steel (AISI 304L or 316L)• galvanized• reinforced• other legs• Inspection door• other RAL colors

Diagram stating the pressure loss in FA cyclones at a given air volumeA : Optimum working range

FA cyclones

Type A B C D E Int. Ø F Int. Ø G Int. Ø H K L M s Weightmm mm mm mm mm mm mm mm mm mm mm mm kg

FA-020 230 100 570 820 1465 225 400 160 870 234 240 2.00FA-035 285 125 710 1020 1790 250 500 200 981 290 300 2.00FA-050 350 160 710 1020 1790 250 500 200 981 308 300 2.00FA-065 445 200 998 1414 2500 400 710 300 1214 419 420 2.00FA-100 560 300 1490 2050 3725 550 1000 400 1573 615 600 2.00FA-130 750 400 2000 2820 5089 700 1250 450 1955 782 700 3.00FA-160 1100 500 2000 3150 5420 800 1600 550 2258 1050 900 3.00FA-180 1500 500 2500 3450 6250 1000 1800 630 2500 1150 950 3.00

Specify when ordering: left (L) or right (R) type.

• Removable wear plate on inlet

25.0035.0036.0070.00143.00339.00479.00682.00

Page 3: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

TAB8 | Separators & rotary valves Ver. V2 | 09-12-15

Legs

Dustbin mounted under cyclone

Leg extensions under cyclone for expansion chamber

FA Cyclone - accessoriesMultiple accessories are available for the FA cyclones such as inlets & outlets, dustbins, expansion chambers and leg extensions for expansion chambers.

Expansion chamberThe expansion chamber allows to optimize the performance of the cyclone offering a better air/particles separation at the lower part of the cyclone.

Dustbin

Expansion chamber

FA Cyclone - accessories

Page 4: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

TAB8 | Separators & rotary valves Ver. V2 | 10-12-15

FK cyclonesUsed for granules in the plastic industry.Usually used in industries with a lower separation need.

Standard executionGalvanized metal sheet

Options• Stainless Steel (AISI 304 or 316)• Reinforced execution

FK cyclones

Type L1 Ød1 Ød2 Ød3 Ød4 S Volumemm mm mm mm mm mm m³/h

FK1 800 150 160 150 600 1.00 1100 -> 2000FK2 830 200 160 160 600 1.00 1300 -> 2300FK3 500 200 160 160 600 1.00 1300 -> 2000

Page 5: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

TAB8 | Separators & rotary valves Ver. V2 | 09-12-15

Diagram stating the pressure loss in FA cyclones at a given air volumeA : Optimum working range

FS cyclonesUsed in the paper industry, wood industry and cardboard industryAgricultural industry is also a main industry for this type of cyclone.Generally the FS Cyclone is suitable for all installations that do not require a high performance separation. The airflow is controlled by an integrated throttle valve.

Standard constructionGalvanized steel with adjustment valve.

Accessories• Support legs with connection at the base of the cone• Dustbin• Connection piece for rotary valve• Inspection door

Options• Stainless steel (AISI 304L or 316L)• Painted• Reinforced version• Other legs• Other structure instead of legs

Specify when ordering: left (L) or right (R) type.

FS cyclones

Type A B C D E Int. Ø F Int. Ø G Int. Ø H K L s Weightmm mm mm mm mm mm mm mm mm mm mm kg

FS-3 300 200 640 1150 1980 326 800 201 300 420 1.25FS-4 350 250 740 1330 2280 401 900 201 350 500 1.25FS-6 400 300 840 1500 2580 451 1121 251 400 580 1.25FS-8 450 350 950 1700 2930 501 1251 251 475 675 1.25FS-11 530 400 1130 1900 3310 601 1601 301 575 790 1.25FS-16 640 480 1350 1900 3600 701 1801 301 685 970 1.25FS-20 800 500 1410 1700 3450 1000 2000 400 757 980 2.00

68.0083.00112.00147.00206.00252.00409.00

Page 6: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

TAB8 | Separators & rotary valves Ver. V2 | 09-12-15

Legs

FS cyclones - accessories

Dustbin mounted under cyclone

Dustbin - light execution Dustbin - heavy execution

FS cyclones - accessories

Page 7: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

TAB8 | Separators & rotary valves Ver. V2 | 09-12-15

RV rotary valvesThe RV rotary valves are designed to discharge dust and other materials from filters and cyclones.The RV rotary valves are made of 3 mm sheet metal with primary paint and epoxy finish RAL 5010.The RV rotary valves are equipped with a visual rotation indicator.

Description• Made of 3 mm sheet metal• Primary paint and epoxy treatment in RAL 5010• From 10 to 83 m³/h• 6 chambers

Accessories• Rotation detectors• Other motor powers• Counter flanges• Replacemenrubber blades• Suction pipe and draining

Options• Galvanized• Position detector• ATEX version• Other RAL colors• Other blades

** Volume output at 50% degree of filling

Suction pipe Mounting suction pipe

Volume in m³/h in function of depression level in the system

RV rotary valves

Type Code C modular Rotation speed Motor power Volume ** A B C D E F Weightmm rpm kW m³/h mm mm mm mm mm mm kg

RV25S XR25S 1 x 150 21 0.37 10 250 316 150 286 434 772 48RV50S XR50S 3 x 150 21 0.55 20 500 566 450 536 434 1129 63RV75S XR75S 4 x 150 21 0.55 32 750 816 600 786 434 1379 77RV100S XR100S 6 x 150 21 0.55 42 1000 1066 900 1036 434 1629 91RV150S XR150S 9 x 150 21 0.55 63 1500 1566 1350 1536 434 2129 119

Page 8: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

TAB8 | Separators & rotary valves Ver. V2 | 29-03-16

RVB rotary valvesThe RVB rotary valves are designed to discharge larger quantities of material such as paper, cardboard and other voluminous materials.The RVB rotary valves are made of 3 mm sheet metal with primary paint and epoxy finish RAL 5010.The RVB rotary valves are equipped with a visual rotation indicator.

Description• Made of 3 mm sheet metal• Primary paint and epoxy treatment in RAL 5010• From 60 to 120 m³/h• 8 chambers• For large volumes

Accessories• Rotation detectors• Other motor powers• Counter flanges• Replacement blades• Suction pipe and draining

Options• Galvanized• Position detector• ATEX version• Other RAL colors• Other blades

Suction pipes Mounting suction pipe under rotary valve

Volume in m³/h in function of depression level in the system** Volume output at 50% degree of filling

RVB Rotary valves

Type Code C modular Rotation speed Motor power Volume ** A B C D E Weightmm rpm kW m³/h mm mm mm mm mm kg

RVB500S XRB500S 4 x 135 21 1.10 60 500 580 540 604 600 140RVB750S XRB750S 5 x 158 21 1.10 90 750 830 790 604 600 185RVB1000S XRB1000S 8 x 130 16 1.50 120 1000 1080 1040 604 600 260

Page 9: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

DL rotary valvesThe DL rotary valves (Dust Lock) was specially developped for applications under a filter. The universal flanges on the top and underside of the valve are drilled according to PN flange standards and are thus compatible with the round or square flange model.

The top opening of the rotary valve is square allowing a good slope so that the product easily slides into the compartiments of the rotor to be eliminated and thus reducing the risk of clogging. It is easily mounted on a round or square filter hopper outlet. On the other hand, the underside outlet of the valve is round to minimize air leakage. The underside flange can easily be fitted on a round or square flange of the connecting pipe.The DL range is available with an inlet/oulet in DN 200, DN 250 and DN 300. Their respective volumes are 6, 8,5 and 19 Ltr/rev.

• Minimal air leakage

• Rotor with soft polyurethane blades Or hard metal blades

• Universal flange compatible with PN10 round flanges or square flanges

Product informationThe DL rotary valve has a wide inlet and a direct driven motor connection with a large enough torque to drive a 6 compartiment (DL200 & 250) and 8 compartiment (DL300) rotor with soft adjustable and interchangeable polyurethane blades or a 6 compartiment (DL200 & 250) and 8 compartiment (DL300) rotor withmetal blades.

The standard electrical drive is of NORD brand. Other drives can be proposed upon request.

The standard execution rotary valve is desiged to handle products with a temperature up to 70 °C and a maximum pressure difference of 0,5 bar (depending on the size).the rotary valves are resistant to a explosion pressure surge.

DL - Rotary valves

TAB9 | Separators & rotary valves

FA.T09.F.2018.V2.0.EN

Standard execution models held in stock

Available in executions according to ATEX 94/9/EC norm up to Group II

Category 1D/2GD

Available in flameproof execution category St.2

Size

200250300

Volume*6

8,519

* at 100% fill

Model

200250300

Page 10: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

DL - Rotary valves

Dimensions DL

∅A

∅C

PCD ∅B

SSRRG

F

EE

PCD ∅B

A

C

D

D

DL 250 - DL 300DL 200

TAB9 | Separators & rotary valves

FA.T09.F.2018.V2.0.EN

TYPE Volume ∅A A ∅ ∅B CC D E F G X RR SS

200 6 200 200 295 340 320 8x∅23 14 310 155 22,5° 465 176

250 8,5 250 250 350 406 370 12x∅23 15 325 162,5 30° 485 196

300 19 300 300 400 483 445 12x∅23 21 420 210 30° 556 230

Page 11: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

TAB8 | Separators & rotary valves Ver. V4| 06-11-2017

DS rotational separatorThe rotational separator replaces with success the big volume cyclones, or static separators in the paper industry. Because of the fact that the waste material that drops out is pressure free, the separator can be directly connected to other equipment such as a compactor or a container.The design of the separator consists of a large diameter rotary feeder, coupled with a specially perforated plate designed to withstand intensive operation. The perforated plate and the scraper system guarantee the aerodynamic efficiency and an efficient and reliable separation, even with significant material flows.The separator comprises of a 6 blades rotor, equipped with wear resistant rubber that rotates slowly. This equipment has been designed to operate in demanding and intensive conditions.

Advantages :• Operation in pressure or depression• Low power consumption• Low noise• Compact design• Ability to process high air volume in a tight space• Reinforced design for operating in intensive conditions.

Options :• Stainless steel perforated grill (AISI 304)

DS rotational separator

Type Max. flow Engine power Max. volume Weightm³/h kW kg/h kg

Type A B C D E F G H Imm mm mm mm mm mm mm mm mm

DS6 8.000 0.75 750 20DS9 22.000 1.5 2.200 480DS15 35.000 2.2 3.500 700DS15-15 50.000 3.0 5.000 1.500

DS6DS9DS15

670 335 500 x 310 500 x 500 1000 1400 985 310 9251200 530 900 x 350 900 x 700 1655 1470 1070 350 9251200 530 900 x 600 900 x 1200 1655 1624 1624 600 1500

DS15-15 1760 730 1250 x 700 1250 x 1250 2260 2080 1690 700 1525 2.000 DS15-18 1980 600 1250 x 1500 1250 x 900 2278 2495 1989 900 1800DS15-18 60.000 4.0 6.000

Page 12: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

TAB9 | Filtres

SFUV Pré-séparateur avec piège à étincelles

FA.T

09.F

.201

7.V3

.0.F

R

Remplissage automatiqueCeci est une option.

AffichageUne jauge affiche le nieau d'eau lors du fonctionnement.

EntréeSitué sur le coté gauche supérieure de l'unité afin de chasser les étincelles vers le bas.

Bain d'eauLe bain d'eau est facilement retiré pour l'entretien.

Schéma de principe de fonctionnement des pré-séparateurs de type FUV:

Plans et spécifications techniques sont susceptibles de modifications sans préavis - tous droits réservés

Page 13: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

TAB9 | Filters

SFUV Pre-separator with spark arrest

Type A B Ø C D E F delta P Min. volume Max. volumemm mm mm mm mm mm Pa m³/h m³/h

SFUV 160 506 564 160 1154 994 253 500-1000 750 1500SFUV 200 600 700 200 1332 1154 302 500-1000 1150 2300SFUV 250 707 882 250 1557 1356 315 500-1000 1750 3500SFUV 315 807 1020 315 1738 1511 403 500-1000 2650 5300

FA.T

09.F

.2017.

V3.0

.UK

SFUV Pre-separator with spark arrest Used as preseparator before process air filtration that can contain sparks, which may be the case, when there is a relative short distance from the spark generating process, e.g. grinding, plasma or flame cutting, to the filter unit. In the preseparator with spark arrest type SFUV possible sparks are ex-tinguished by a labyrinth with water.

Description• Process air is led in through inlet in the top left

side.• Air is forced down through the labyrinth and

shifts direction over the water bath in the bottom of preseparator.

• Possible sparks are captured by water bath.• Separated material is collected in container bottom

suspended in Quicklock system

Options• Automatic water filling.

• The clean air is led out through outlet in top rightside.

Easy connection and application:Easy connection and application:Preseparator with spark arrest type SFUV is placed on an even surface before the filter unit and connected to pip-ing on inlet and outlet. Before entry into service water is filled into container. Water level can regularly be checked through water level indicator on container front. SFUV is available with automatic water filling. Container on wheels suspended in Quicklock system ensures user-friendly operation.

Air volumes: from 750 to 5.300mį/h Max pressure : up to 5.000Pa

Construction/surface:Filter cabinet is made in 2mm black steel plate Surfacepowder enamelled RAL 5007/7011 struc-ture

SFUV 400 1100 1260 400 2128 1852 550 500-1000 4500 9900

Page 14: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

TAB9 | Filters

SFUV Pre-separator with spark arrest

FA.T

09.F

.201

7.V3

.0.U

K

Automatic water fillingThisisanoption.

DisplayFill level can be readduring operation.

InletPlaced in the top left side, after which the air is turned down.

Water bathWater bath is easily removed and subsequently serviced.

Principle sketch for flow through preseparator type SFUV:

Page 15: Separators & Rotary valves · FA.T09.F.2018.V2.0.EN Standard execution models held in stock Available in executions according to ATEX 94/9/EC norm up to Group II Category 1D/2GD Available

Tab 8 | Separators & rotary valves | Rotary valves

FA.T

08.

SR

V.20

16.V

1.0.

UK

XRUV Vacu-valves

Ø d Code L1 L2 L3 L4 L5 ØA ØB ØC D Weight

mm mm mm mm mm mm mm mm # x Ø mm kg

200 XRUV200 495 365 195 356 508 253 235 253 12 x Ø 9 5.00 250 XRUV250 560 460 247 356 575 303 285 303 12 x Ø 9 7.00

XRUV Vacu-valvesThe XRUV Vacu-valves are the most economical and worry-free way to discharge dust from bag filters or cyclones under negative pressure.

The fitted sleeves adjust to the desired vacuum, allowing for the continuous discharge of material while still maintaining an ade-quate seal.

This unique trickle valve requires no lubrication and no electrical power supply. The valves can be used in high temperature ap-plications and can handle abrasive materials.

Advantages- Inexpensive- No electricity needed

Typical industries that use these valves include:foundry, mining, cement & sand, pharmaceutical, cereal & coffee , plastics, chemical and manufacturing.

Key features :- Open construction models- Carbon steel construction- Neoprene duckbill sleeves- Max. vacuum: 400 mm water gauge negative- Max. temp 93ºC (200 °F).

Options :- Enclosed construction model- Stainless steel models (AISI)- Other duckbill sleeves (chemical & caustic resistant, high temperature, etc...)

Carter option (open) Carter option (closed)