COMPANY PROFILECOMPANY PROFILE

September 2015

AMEIL CONSTRUCTORS Limited is a 100% locally owned and operated metal and pressure piping fabricator in Come by Chance, Newfoundland and Labrador. The Company facilities are located close to the following industrial sites which are now sites for Ameil’s products and services: North Atlantic Refining in Come by Chance Newfoundland Transhipment Terminal (IMTT / NTL) in Arnold’s Cove GBS construction facility at Bull Arm, Sunnyside VALE’s nickel refining operation at Long Harbour Husky Energy’s GBS construction site in Argentia

AMEIL has a national shop agreement with the United Brotherhood of Plumbers and Pipefitters of America and Canada which gives the company a unique 100% name call for UA740 tradesmen ensuring only the most senior and qualified pipefitters and welders are used for all products and services. AMEIL has qualified in a comprehensive collection of welding procedures covering all types of piping and structural steel welding including, carbon, stainless, duplex, super duplex and titanium.

AMEIL shop welding equipment is state of the art digital and electronic based and includes Miller welding machines, Vernon cutting machine, manipulators and mobile equipment. AMEIL management process includes a full range of modern digitally-based software to ensure complete tracking and client reporting of product and processes used including Primavera P6; JONAS Construction Management; Welding Coordinator (including Welder Qualification and Weld Specification for up to date tracking and management of welder qualifications, certifications and welding procedures.

AMEIL uses an ISO 9001:2008 registered Quality Management System and a registered COR/PRIME Safety Management System which are easily translated and integrated into specific client requirements for quality and safety reporting; a recent example is the 2013-2014 KKC-HEBRON SC761C project which required integration with KKC’s MIPS and Document Control management systems.

The following Company’s processes and systems are externally audited annually: Certificate of Authorization (Newfoundland Government Services)

• Fabrication / Installation Of Pressure Piping To CSA B51, ASME B31.1, 31.3 & 31.4 Canadian Welding Bureau

• Certified to CSA Standard W47.1, Division 2 ISO 9001:2008 Construction Safety Association of Newfoundland & Labrador

AMEIL has a zero Lost Time Accident since its start in 2006 which it can credit to a comprehensive safety program and proud tradesmen dedicated to providing quality work in as safe and responsible a manner as possible.

LOCATION MAPSLOCATION MAPS

Argentia

(Husky)

0 1 2 3 I I SCALE (km)

CERTIFICATION

• Newfoundland & Labrador Government Services - Certificate Of Authorization

- Shop Fabrication of Pressure Vessels

- Fabrication / Installation Of Pressure Piping To CSA B51, ASME B31.1, 31.3 & 31.4

- Provision of Welding Services

- Repair / Alteration of a Boiler, Pressure Vessel or Piping System

• Letter of Validation - Canadian Welding Bureau

- Certified to CSA Standard W47.1, Division 2

• Certificate Of Registration ISO 9001:2008

- ISO 9001:2008

• Construction Labour Relations Association of Newfoundland & Labrador

- Collective Labour Agreements

• Newfoundland & Labrador Construction Safety Association

- Certificate of Recognition (Letter of Good Standing - COR Program)

Contractor Licence No. JVLQ:?. 0306

Newfgjdland Labrador

~~~~~~~~~~~~~~~-

Service NL

Certificate of Authorization <Tfiis is to certify that

of

1 <Iefi.nery (]Wad", Come iBy Cfiance, :NL

fias impCemented a Quafity Contro{<Program comp{ying with the requirements of <Tfie <BoiCer, <Pressure Vesse{ and Compressed §'as <R.§gufations.

1. Shop Fabrication of Pressure Vessels 2. Shop Fabrication of Pressure Piping to ASME 831.1 3. Shop Fabrication of Pressure Piping to ASME 831.3 4. Shop Fabrication of Pressure Piping to ASME 831.4 5. Installation of Pressure Piping to ASME 831.1 6. Installation of Pressure Piping to ASME B31.3 7. Installation of Pressure Piping to ASME B31.4 8. Provision of Welding Services 9. The Repair or Alteration of a Boiler, Pressure Vessel or Piping System 1 O. The Servicing of Boilers and Pressure Vessels in Preparation for Shutdowns or Inspections

'lfo ""'""'"'""" «not "anifua6k muf 'V'"" Mar 31, 2017 :::] A~-Cfi.ief Inspec o--- ,,,.,

 

 

 

 

 

The CWB acknowledges that

Ameil Constructors Limited

40 Alexander Gilbert Street , Come by Chance, NL A0B 1N0 Canada

is certified to CSA Standard W47.1

“Certification of Companies for Fusion Welding of Steel”

in DIVISION 2

for the period January 27, 2015 to February 26, 2016

Company Code: AMEIL1

Scope: Fabrication and erection of structural steel.

The product certification system operated by the Canadian Welding Bureau most closely resembles that described by ISO/IEC Guide 67, Conformity assessment — Fundamentals of product certification, System 6.

Terms and Conditions governing registration and the use of this certificate are defined in the contract between QUASAR and the Holder. Contact the certificate holder for further information related to the scope and boundaries of the registration.

3400E-QMS/2014-09 QUASAR, A Division of the CWB Group, 8260 Park Hill Drive, Milton, Ontario, Canada, L9T 5V7, Tel: 1-800-844-6790 / (905)-542-1312, Fax: (905) 542-1318, Web: www.cwbgroup.org

Certificate of Registration

This is to certify that QUASAR has registered the Quality Management System of:

AMEIL Constructors Limited 40 Alexander Gilbert Street, Come by Chance, NL A0B 1N0

to the Quality System Standard:

ISO 9001:2008

Initial Registration 11 September 2006

Date of Issue 11 September 2015

Date of Expiry 11 September 2018

Certificate Number Q7041

Scope: Mechanical contractor

Registrar

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• Organization Chart

• Project Resources

• Labour & Subcontractors

PROJECT RESOURCES & SUBCONTRACTORS

• Labour & Subcontractors

AMEIL Constructors

Sandra Benson

Administration

AMEIL Constructors

Brian Lomond

Project Manager

AMEIL Constructors

Bob Drake

Production Supervisor

Planning / Scheduling + MIPS

AMEIL Constructors

Jamie Compton

Field Project Manager

IMTT (Whiffen Head)

Ameil Constructors

Trent Walsh

HSE Manager

ISO Coordinator

SubcontractorsSubcontractors

IEAS

Mount Pearl, NL

John Dalley

President

- Non Destructive

Testing

- Dimensional

Control

- Post Weld

Heat Treat

- Coatings

- Insulation

- Electrical

- Instrumentation

- Calibrations

Tech Lift

St. John's, NL

Doug Janes

President

- Heavy Lift

- Transportation

AMEIL Constructors

Paul Ryan

Shop Supervisor

- Fabrication

- Testing

TEAM Industrial

Mount Pearl, NL

Keith Gowan

Manager

EPCO Services

St. John's

Wayne Pretty

President

National Heat Treat

Mount Pearl, NL

Pat Power

Manager

Atlantic Maintenance

System

Cec Cooper

Vice President

Organization Chart

AMEIL Constructors

Come By Chance, NL

AMEIL Constructors

Fred Edwards

President

Ameil Constructors

Gary Inkpen

Quality Manager

Ameil Constructors

Adam Slade

MIPS

AMEIL Constructors

Tor Fosnaes

Document Control + MIPS

AMEIL Constructors

Sharmaine Reid

Work Pack / FRB

Management Team

President & General Manager Fred Edwards

Administration Manager Sandra Benson

Project Manager Brian Lomond

Field Project Manager Jamie Compton

Quality Manager Gary Inkpen

Production Supervisor / Planning Bob Drake

HSE Manager / ISO Coordinator Trent Walsh

Document Control Tor Fosnaes

Work Pack / Fabrication Record Books Sharmaine Reid

MIPS (Welding Database) Adam Slade

Shop Supervisor Paul Ryan

Direct Labour

Manpower

AMEIL Constructors Limited has a National Shop Agreement in

place with the United Association Of Plumbers & Pipefitters

Union. With this agreement, AMEIL has 100% name hire of fully

qualified Pipe Fitters and Welders supplied by the Local UA 740

Union as required.

AMEIL also has an agreement in place with the

CONSTRUCTION LABOUR RELATIONS ASSOCIATIONSOF

NEWFOUNDLAND AND LABRADOR (CLRA) to provide

personnel from other local unions as required.

Computer / Software Resources

Weld Database Welding Coordinator

Planning& Scheduling Primavera P6

Engineering, Draughting & Detailing Acorn Pipe Software, DraftSight (CAD)

CNC Pipe Cutting Win PMP (Vernon Tool)

Document Control DIGIO Jonas (PMS)

Material Management & Logistics Jonas (PMS) & Microsoft Excel

Ameil Constructors Limited - Project Resources

Service: Non-Destructive Testing Service: Coatings

Address: 41 Sagona Avenue Address: Alexander Gilbert Street

Mount Pearl, NL Come By Chance, NL

A1N 4P9 A0B 1N0

Contact: Keith Gowan Contact: Cec Cooper

Phone: 709-745-1818 Phone: 709-726-8177

Fax: 709-745-5401 Fax: 709-722-6268

QA: ISO 9001 Registered QA: Nace Certified

Content: 100% Newfoundland Content: 100% Newfoundland

Service: Post Weld Heat Treatment Service: Electrical & Instrumentation

Address: 109 Clyde Avenue Address: 82 Clyde Avenue

Mount Pearl, NL Mount Pearl, NL

A1N 4R9 A1N 4S2

Contact: Pat Power Contact: John Dalley

Phone: 709-754-0883 Phone: 709-747-0816

Fax: 709-754-1333 Fax: 709-747-0825

QA: ISO 9001 Registered QA: Developing ISO 9001

Content: 100% Newfoundland Quality Procedures In Place

Content: 100% Newfoundland

Service: Dimensional Control

Address: Box 13412 Service: Crane & Transportation Services

St. John’s, NL Address: 37 Tobin's Road

A1B 4B7 St. John’s, NL

Contact: Wayne Pretty A1E 6A3

Phone: 709-753-7100 Contact: Doug Janes

Fax: 709-753-7107 Phone: 709-325-5438

QA: Developing ISO 9001 Fax: 709-237-8977

Quality Procedures In Place Content: 100% Newfoundland

Content: 100% Newfoundland

TechLift

LABOUR & SERVICES

AMEIL Constructors Limited has a National Shop Agreement in place with the United Association Of Plumbers &

Pipefitters Union. With this agreement, AMEIL has 100% name hire of fully qualified Pipe Fitters and Welders

supplied by the Local UA 740 Union.

AMEIL also has an agreement in place with the CONSTRUCTION LABOUR RELATIONS ASSOCIATIONS OF

NEWFOUNDLAND AND LABRADOR (CLRA) to provide personnel from other local unions as required.

TEAM Industrial Services

National Heat Treat

EPCO Services Limited

Atlantic Maintenance

IEAS

SUBCONTRACTOR LIST

Project Planning / Scheduling Tools Used by the Yard / Facility

Ameil Constructors Limited utilizes Jonas Construction Software. This is a Job Cost, Project

Management, Accounting package that ties together all business units to create efficiencies.

At the core of the Jonas solution is the Construction Accounting Software, which consists of five robust

and highly configurable components. Each additional element of the Jonas software is built from this

core accounting software base, making the construction accounting software system extremely stable

and secure while delivering significant reporting flexibility. Seamless integration between every module

maximizes data accuracy and efficiency by eliminating duplicate data entry.

Accounting

Fully GAAP compliant and designed specifically for contractors, the General Ledger (GL) module is both

powerful and easy to use. Open accounting period flexibility allows work in the current period (month,

quarter, year, etc.) while the previous period is still open. Jonas construction accounting software's user-

level security clearly defines who can post transactions to any given period, and multi-company

accounting automatically completes routine inter-company transactions

Payroll

Features of construction payroll software include:

• Current, historical and archived pay history, pay period to pay period

• Multi-union processing and reporting

• "Mini-Personnel" allows for tracking of absences, reminders and personnel notes

Job Cost

The core of the Job Cost system is the Job Cost module, which helps, track five different cost types

(actual, estimated, change order, committed and forecasted final).

Project Management

From one screen, your project managers can access Actual Billing, Actual Cost, RFI, Submittal,

Transmittal , Proposed Change Orders, Actual Change Orders, Purchase Order, and Subcontract

information. All of this information is available with drill down capability.

Document Management (Digio) Fully integrated with the entire Jonas solution, Document Management allows you to electronically

capture, file, organize, retrieve, share, manage and generally control all documents generated from your

Jonas software system and third party applications, such as Microsoft Office (Word, Excel and Outlook)

and Adobe Acrobat (PDF files).

• Description of Facilities

FACILITES & EQUIPMENT

• Main Shop Layout

• Yard Layout

• Equipment Listing

AMEIL Constructors Limited

INFRASTUCTURE

Building & Laydown Areas

� Fabrication Area - 60' X 192' (11,520 sq. ft)

� Heated Warehouse / Shop – 40’ X 104’ (4160 sq. ft)

� Warehouse – 36’ X 87’ (3132 sq. ft)

� Office - 20' X 96' (1920 sq. ft)

� Tool Crib / Lunch Area - 20' X 48' (960 sq. ft)

� Outside Lay Down Area - 2.8 Ha (7 Acres)

� Vernon CNC Cutting Shop – 40’ X 50’ (2000 sq. ft)

� Outside Fabrication Concrete Pad Complete With

Power / Lighting – 50’ X 100’ (5000 sq. ft)

� Two Outside Portable Welding Shelters Wired

For Welding Machines & Lighting - 12’ X 16’ (192 sq. ft)

In addition, Ameil is located adjacent to Atlantic Maintance

Systems (AMS) who provide Ameil with painting and coatings

services. Their shops consist of:

• 4000 square foot paint area

• 4000 square foot blast area

• 2000 square foot outside concrete lay down / wash pad

• 1200 square foot office area

• Temperature, humidity controlled

• High volume / efficient extraction systems

Room

Manager's Office

BoardQA/QCProject

RoomLunch

Common Area

Manager

Admin

Office

Common Area

S/VWC WC OHS

Overhead Door

12' W X 16' H

18' W

X

16' H

Over

hea

d D

oor

12' W X 16' H

Overhead Door

Air Vent System

40 HP Henlex

Lunch Room

Tool Crib KitchenWC WC

New Office Area

12' W X 16' H

Overhead Door

Elect.Room

WC

Drawing Number Sheet

AMEIL ShopRev.

AMEIL Shop Layout

1 OF 1 1Scale

Title

NTS

Hydro Test / Laydown

Pla

te R

ack

Cutt

ing T

able

30P-2

00 (

2" - 3

0")

16P-7

00 (

Med

ium

)

Rot

o-Sta

r (2

" - 6"

)

30P-2

00 (

2" - 3

0")

Rot

o-Sta

r (2

" - 6"

)

16P-7

00 (

Med

ium

)

Rot

o-Sta

r (2

" - 6"

)

12' W

X

16

' H

Overh

ead D

oor

Receiving / Warehouse

Pipe Loading

Cut

Cut / Bevelled

Bev

el S

tati

on

Pipe

Laydown

Dri

ll P

ress

Building Extension (44' X 24')

(12' X 20')

(24' X 30')

Fit / Tack Fit / Tack Fit / Tack

Fit / Tack Fit / Tack

Pipe Rack Pipe Rack

Hydro Test Tank

Plan View

80'

192'

Note: Fabrication Shop Serviced By Two Overhead Cranes (3.2 Tonnes Each)

Compressor Rm

AMEIL Constructors Main Building1

04

' X

40

' (41

60

sq

. ft

)

Sta

inle

ss S

hop

2.8 Ha (7 Arces)Total Land Area

See Attachd - AMEIL Shop Layout

36

' X

87

' (31

32

sq

. ft

)

War

ehou

se

Room

Manager's Office

BoardQA/QCProject

RoomLunch

Common Area

Manager

Admin

Office

Common Area

S/VWC WC OHS

Overhead Door

12' W X 16' H

18' W

X

16

' H

Ove

rhea

d D

oo

r

12' W X 16' H

Overhead Door

Air Vent System

40 HP Henlex

Lunch Room

Tool Crib KitchenWC WC

New Office Area

12' W X 16' H

Overhead Door

Elect.Room

WC

Compressor Rm

14' W X 16' H

Overhead Door

Ov

erhe

ad D

oor

14'

W X

1

6' H

Overhead Crane

3.2 Tonnes

End Prep / Bevel

Pip

e C

utt

ing M

ach

ine

CN

C V

ernon

6 A

xis

And Motorized ConveyorOutside Pipe Loading Rack

Rubb

er C

oat

ed P

ipe

Curv

ed P

ipe

Len

gth

s

Straight Pipe Lengths

45

Scale Drawing No: Sheet

Title

NTS M0277-1Rev.

J-Tubes & Risers

1 OF 1 2

AMEIL Yard Layout

16" A11-9500-02316" B51-9500-012

16" C31-9500-011

16" A11-9625-0118

#57

#55

#56

#33

16" C31-9628-017 #35

16" C31-9625-016 #26

16" C21-9630-019 #40

16" C21-9615-0110 #31

16" C21-9618-0112 #21

16" J-Tubes

3 Stacks @ 2 H

igh X 4

24" J-Tubes

3 Stacks @ 2 H

igh X 3

24" R

isers

1 Stac

k @

2 H

igh

X 3

24 Pieces

18 Pieces

6 Piec

es

Site Trailer

16" J-

Tube

- BR 1

1,000

24" Riser - Bend Radius 3050

1 Sta

ck @

2 H

igh

X 4

8 Pie

ces

16" J

-Tube

- BR 5

5,00

0

1 Sta

ck @

2 H

igh

X 4

8 Pie

ces

24" J-

Tube

- BR 1

1,000

2 Sta

ck @

2 H

igh X

4

16 P

iece

s

24" J

-Tub

e - B

R 55,

000

2 Sta

ck @

2 H

igh X

4

16 P

iece

s

16" J

-Tube

- BR

5,0

00

1 Sta

ck @

1 H

igh

X 2

2 Pie

ces

14 Pieces

10 mm S355 CV1

15 mm S355 CV1

20 mm S355 CV1

20 mm S355 CV2Z

25 mm S355 CV2Z

40 mm S355 CV2Z

7a

1a

1b

1c

1d

2a

2b

3

6

7b

7c

7c

PYEROY Atlantic Services

8

10

9

Item Qty Model

Welding Equipment

250 Amp Welder 9 XMT304

Suitcase 1 2 Suitcase 12R3

Flux Core Welder 1 Powerwave 11153

Rod Oven 2 125 115 Volt

Orbital 1 Adapt-Arc Orbital Welding System

Miller XMT Power Source 1 XMT 350

Hvy Dty Air Treatment Mod 1 43007

16" Guide Assembly 1 66-0356

26"Guide Assembly 1 66-0437

Smoke Eater (Air Cleaner) 6 Smog Hog Porta-Clean

Deisel Welding Machine 1 Air Vantage 500

Lifting Equipment

Overhead Crane 2 P and H SGUS

Forklift Boom 1 WS11200835

Loader Forks 1

Loader Scoop 1 DD111105099

Loader Plow 1 T13110039

Plate Grab 2 6T Capacity 1PU10

2 Led Bridle 1 Wire Assembly Bridle 2"x53'3-1/2"

Pipe Hooks 1 30062013-3

Polyester Round Sling 2 35' round Sling

Spanco 2T Hoist Bracket 1

3T Chain Hoist 1 Bravo 3T Chain Hoist

Pallet Jack 1 FLPS55

Cutting Equipment

Band Saw 1 Hyd-Mech S-20H 13" Cap

Mag Drill 1 19040

Plasma Cutter 1 NH03755

16" Clam Shell 1 324RB

24" Clam Shell 1 624RBL

Air Treatment Module 2 L28-06 KL00

Air Treatment Module 1 L28-06 KL01

OD Tracking Module Kit 1 05-1338

CBM-3 Counterbore Module 1 616RBL

Victaulic Groover 1 VG28GD

Power Drive 1 MULE II

Drill Press 1 TPR-820A

Bevel Master Pipe Lathe 1 221B

ID Tracking Module 1 05-0347

Vernon Cutting Machine 1

Hypotherm Max 200 1 73003

AMEIL ASSET INVENTORY

Page 1 of 2

Item Qty Model

AMEIL ASSET INVENTORY

Testing Equipment

Water Storage Tank 1 ULC-5601 Hydraulic Double Wall

Water Pump 1 Honda GX 120

Generator 1

Test Plug 2 24" Sch 60 Hydro Test Plug

Test Plug 2 24" Sch 40 Hydro Test Plug

Test Plug 2 16" Sch 80 Hydro Test Plug

Air Driven Pump 2 5L-SS-115-BC

Hydraulic Wrench 1 1" Square Drive

Hydraulic Wrench 1 1 1/4" Square Drive

Vehicles

2007 1/2 Ton Truck 1 Ford Ranger

2006 1/2 Ton Truck 1 Ford F-150

1998 1/2 Ton Truck 1 GMC Sierra 1500

2007 Ford F-350 1 Ford F-350

2003 Ford F-350 1 Ford F-350

2009 1/2 Ton Truck 1 Chevy Silverado

2009 3/4 Ton Truck 1 Chevy Silverado

2011 Ford F-350 1 Ford F-350

Transport Truck 1 1998 Freightliner Tractor

Trailer 1 Extendalble Trailer

Car Trailer 1

Caterpillar 1 Cat 420Fit Back Hoe Loader

Forklift 1 C3500

Pipe Stands & Rollers

Black Jack Pipe Stand 20 130 BJS

Pipe Roller 8 HD2-300-RS

Pipe Positioner 2"-30" 2 30P-200

Pipe Positioner 2"-16" 2 16P-700

Foot Swith F/R 4 FS-FR

30" 3-Jaw Welding Gripper 1 T30-100

Serrated Gripper Jaws (set of 3) 1 T30-010

16" Chuck c/w Reverse top jaws 1 16C

Max Jax Pipe Stand 10 781403

2"-6" Weld Positioner 4 Rotor-Star III

Misc.

Torque Pump 1

Rolling Ladder 1 Ladder 10 Step 1580G24

Greenlee 30x48x30 Job Box 1 3048

Greenlee 24x48x24 Job Box 1 2448

Sea Container (40 Feet) 5 ROK/003-KR88

Air Compressor 1

Page 2 of 2

• System Description

QUALITY MANAGEMENT SYSTEM

• List of Procedures

• Sample ITP

QUALITY MANAGEMENT SYSTEM

The Ameil Constructors Limited Quality Management System is registered to ISO 9001:2008 by

Quasar. The QM system is a computer based interactive, online document in which all controlled

documents and records are stored, retrieved from, and saved electronically. Printed documents,

including stamped drawings, received documents and records are scanned and stored in project files.

Project files are used to create project data packages required to satisfy client requirements, regulatory

requirements and Ameil’s internal management and financial systems.

CONSTRUCTION STANDARDS

The following is a list of Ameil’s current certification from recognized industry organizations

(Certificates attached under Certification Section of this document):

• Certificate Of Registration ISO 9001:2008

• Newfoundland Government Services - Certificate Of Authorization

Fabrication / Installation Of Pressure Piping To CSA B51, ASME B31.1, 31.3 & 31.4

Shop Fabrication of Pressure Vessels

Repair / Alteration of A boiler, Pressure Vessel or Piping System

Provision of Welding Services

• Canadian Welding Bureau - Certified to CSA Standard W47.1, Division 2

AMEIL Constructors Limited

QUALITY PROCEDURESIssued: 01.04.08 - Revised: 00.00.00 Page 1

No. PROCEDURE No. PROCEDURE

QP-100 Generation and Control of Inspection and Test Plans QP-604 Stud Welding

QP-101 Generation and Control of Quality Plans QP-605 Locknut Welding

QP-104 Generation and Control of Drawings and Work Orders QP-606 Weld Repair

QP-200 Calibration QP-607 Weld Build Up of Metallic Sections

QP-215 Verification of Weld Rod Ovens QP-608 Numbering & Selection of ASME IX Welding Procedures

QP-218 Weld Consumables

QP-301 Inspection of Piping Systems QP-609 Seal Welding of Threaded Connections

QP-302 Inspection of Welds QP-801 Controlled Bolting - Torqueing

QP-305 Dimensional Control QP-802 High Velocity Flushing Procedure

QP-401 Hydrostatic Pressure Testing for Piping Systems QP-803 Low Velocity Flushing Procedure

QP-402 Pneumatic Pressure Testing for Piping Systems QP-806 Threaded Pipe Assemblies

QP-403 Hydrostatic Pressure Testing for Boilers QP-809 Piping Passivation

QP404 Hydrostatic Pressure Testing for Pressure Vessels QP-811 Controlled Bolting - Tensioning

QP-601 Procurement and Control of Weld Consumables QP-813 Fiberglass Pipe Assembly Using Thermosetting Resin

QP-602 Socket Welding QP-814 Flangeless Lined Pipe Assembly

AMEIL ITP -

Q-002L 1 of 1

Activity No. Activity DescriptionControl Procedure

Reference Responsible PartyDocumentation of Execution

Reference Verifying Documents Ameil C&W WPF EMPC Frequency

Company C&WContractor AMEIL Constructors Ltd.AFC Approved For Construction

H

W

M

R

Hold (Contractor shall notify company 24 hours in advance, before reaching a company required hold point. Contractor shall NOT proceed past hold point unless verified by company representative or waived in writing [email] to proceed, unless notification time has expired.) Company shall notify other participants as required.Witness (Contractor shall notify company 4 hours in advance, before reaching a company required witness point. Contractor shall NOT proceed past witness point unless verified by company representative or waived in writing [email] to proceed, unless notification time has expired.) Company shall notify other participants as required.

Monitor (Contractor shall allow company to monitor on an ongoing basis.)

Review (Contractor shall provide documentation for review as required to company reprsentative.)

1.0 Preliminary Controls (Pre-construction)

2.0 Engineering Activities

3.0 Cutting

5.0 Dimensional Control Items (Internal - AMEIL)

6.0 Certificate of Compliance

Definitions and Abbreviations

4.0 Marking / Labelling

• Safety Policy

OCCUPATIONAL HEALTH & SAFETY

• Occupational Health & Safety Index

• Safe Work Policy

• Safe Work Procedure

• Newfoundland Safety Association

Letter of Good Standing

Occupational Health and Safety Issued: 01.04.08 – Revised:00.00.00

OCCUPATIONAL HEALTH AND SAFETY POLICY Ameil Constructors Limited is committed to accident prevention by demonstrating Occupation-al Health and Safety excellence inside and outside the workplace. Employees have the right to a safe and healthy environment and Ameil provides them with the resources needed to stay acci-dent free. Ameil will continually improve its work environments by eliminating or reducing risk.

Ameil recognizes that Health and Safety success requires commitment, participation and innova-tion by employees and others. It is imperative that everyone demonstrates leadership by acting in a safe manner at all times. Each employee must continuously take precautions to eliminate or minimize risk wherever a hazard or improvement opportunity is identified. Employees are given the opportunity and responsibility to assist in developing health and safety policies, stan-dards, procedures and work plans. Ameil expects all employees to follow correct safety and health practices.

This Occupational Health and Safety Policy is implemented and administered by Ameil through ongoing implementation of its Occupational Health and Safety Program (OHSP). This program, which complies with legislative requirements, sets minimum requirements to be practiced by employees.

It is the policy of the company to establish, maintain and participate in an Occupational Health and Safety Committee at its workplace, regardless of the number of employees on hire. This Committee consists of a manager, a unionized supervisor and a tradesman representative (pre-ferably a shop steward); if no trades’ employees are on hire the Committee will retire until fu-ture jobs require hiring. Management and administration is committed to work with the OHS Committee, using the proscribed forms and schedules outlined in this manual, to ensure lost time accidents and incidents that may lead to losses are reduced as much as possible and em-ployees can enjoy a safe workplace.

As an indicator of personal commitment, I insist Health and Safety excellence is a priority in all aspects of our work lives and business activities.

Fred Edwards President

OCCUPATIONAL HEALTH and SAFETY Issued: 01.04.08 - Revised: 00.00.00 Page 1

OHS SECTION ASSOCIATED FORMS AND PROCEDURESOccupational Health and Safety Objectives Roles and Responsibilities

Program Planning and Implementation1 Risk Management Matrix

Hazard Assessment Checklist (Med. Risk) Hazard Assessment Checklist (High Risk)

Project Start Up Safety Checklist Job Safety Analysis Forms

Job Safety Analysis Log

Safety Training and Communication Employee Orientation2

Pre-Task Hazard Assessments Employee Orientation Evaluation Form Supervisor OHS Program Orientation

Project Safety Meeting Form Safety Inspections Weekly Inspection Form Monthly Inspection Form

Safety Investigations Safety Investigation Report

Records and Statistics Project Safety Files Monthly Safety Performance Report

Monthly Safety Data Report Supervisor’s Safety Performance ReportEmergency Response, Evacuation and First Aid

Disciplinary Action

Work Refusal Process Health and Safety Program DevelopmentModified Work Program Respiratory Protection Program3 Respirator User’s Assessment Form Respirator User’s Fit-Test ReportSafe Work Policies and Instructions Safe Work Procedures

1 14.01.10 – WC 218.01.10 – WC 310.05.05 Program added

OCCUPATIONAL HEALTH and SAFETY Issued: 01.04.08 - Revised: 00.00.00

SAFE WORK POLICIES POLICIES Issue Date

Safety Standards

Personal Protective Equipment 21.05.13

Tools and Equipment 03.04.06

Housekeeping, Storage, and Tool Maintenance 03.04.06

Workplace Hazardous Material Information System - WHMIS 03.04.06

Designated Substances 03.04.06

Asbestos 03.04.06

Fire 03.04.06

Elevated Work - Overhead Protection 03.04.06

Cellular Phones 03.04.06

Fall Protection 05.02.12

Alcohol and Drugs 03.04.06

Isolation Standard – Electrical Work 03.04.06

Isolation Standard – Mechanical work 03.04.06

Work On Or Near Live Electrical Equipment 03.04.06

Confined Spaces 23.01.12

Noise 21.05.13

Material Handling / Body Mechanics 03.04.06

Statement of Policy: The documents listed in this table are official policies of the company and are followed by employees and management to ensure compliance to all safety regulations and to ensure a reduced or eliminated risk to employees. These policies are implemented and authorized by this signed statement.

Fred Edwards, President

SAFE WORK PROCEDURES

Housekeeping RS-1.0 Housekeeping - Scrap Removal RS-1.2 Housekeeping – Workplace Lighting

Elevated Work RS-2.0 Elevated Work - Crane Suspended Work Platforms RS-2.1 Elevated Work - Scaffolds RS-2.2 Elevated Work - Suspended Scaffolds RS-2.3 Elevated Work - Ramps, Runways And Platforms RS-2.4 Elevated Work - Man Lifts RS-2.5 Elevated Work - Ladders

Material Transportation RS-3.0 Transportation Of Dangerous Goods RS-3.1 Loading and Unloading Trucks

Excavations RS-4.0 Excavations

Welding and Cutting RS-5.0 Electric Arc Process - Welding RS-5.1 Electric Arc Process – Welding Restrictions RS-5.2 Welding And Cutting Operations Hazardous Fumes RS-5.3 Welding And Cutting On Containers or Piping Systems RS-5.4 Compressed Gas Welding RS-5.5 Compressed Gas – Cutting RS-5.6 Dismantling Compressed Gas (Welding/Cutting) RS-5.7 Electric Arc Process (Welding) Equipment

Compressed Gases RS-6.0 Compressed Gases RS-6.1 Compressed Gases - Safe Handling RS-6.2 Compressed Gases - Cylinder Storage RS-6.3 Storage And Handling Of Propane RS-6.4 Compressed Gas – Defective Equipment

Forklift Operation RS-7.0 Forklift – Operator Qualifications RS-7.1 Forklift - Operators Daily Checklist RS-7.2 Forklift - Maintenance RS-7.3 Forklift - Propane Fuel (LPG) RS-7.4 Forklift - General Safety Rules

Internal Combustion Engines RS-8.0 Fumes RS-8.1 Ventilation

Hoisting and Rigging RS-9.0 Operating Engineers Qualifications RS-9.1 Operating Engineers Restrictions RS-9.2 Overhead Cranes RS-9.3 Operating Engineers – Equipment Maintenance RS-9.4 Anchorage RS-9.5 Hand Operated Chain Hoist RS-9.6 Chain for Hoisting RS-9.7 Slings and Hitches RS-9.8 Wire Rope Inspection RS-9.9 Nylon Web Slings – Inspection/Maintenance

Temporary Heat RS-10.0 Temporary Heat

Powered Tools and Equipment RS-11.0 Powered Hand Tools – Basic Electrical Safety RS-11.1 Powered Hand Tools – Portable Grinders RS-11.2 Wheel Mounting of Portable Grinder RS-11.3 Powered Hand Tools – Explosive Actuated

Fabrication Pictures

AME IL CONSTRUCTORS LIMITEO

~~IL LIMITED

Lifting / Moving Equipment

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Overhead Cranes

•2 – 3.5 tonne overhead cranes •2 – 5 tonne overhead cranes

1

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Appendix “D”

Cut & Prep Tools

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Appendix “E”

Alignment Tools

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W H E R E T H E R E ’ S P I P E , T H E R E ’ S M A T H E Y .

Rim Clamps - For TOUGH REFORMING JOBS!

Jackscrews apply pressure on specifi c high points to precisely reform and align the pipe or shells. Ideal for applications that

require 100% weld and grind without releasing clamping pressure to prohibit cracking of partially completed welds.

The clamp can also be used to round the pipe or shell on which it is placed. All surfaces of the Rim Clamp that contact the pipe are made of stainless steel so that this clamp can be used for nuclear and other similar applications.

The 14" to 16" (356mm to 406mm) and larger Rim Clamp closes over the pipe automatically, minimizing risk of injury to the operator.

The Clamp will reform 45,000psi tensile strength pipes up to Schedule 80, with out-of-round conditions up to 2" (51mm).

Clamp Type

Pipe Tensile Strength

Material Pipe Diameter

PSI Mpa 4" - 12" 14" - 24" 32" - 48" 50" - 60" 62" - 72"

STD 45,000 310 X45 1/2" 3/4" 1" 1 1/8" 1 1/4"

Pipe Wall Thickness

All calculations based on a temperature of 72ºF (22ºC).WARNING: Contact Mathey Dearman when pipes are cladded with materials such as Inconel or Titanium. As temperature decreases below 0ºF (-18ºC), the ability of the clamp to reform the pipe wall listed will decrease sharply.

• EXTREMELY ACCURATE fit-up on large diameter pipe or shells.

• Hi-Lo—Handles out-of-round conditions up to 2" (51mm).

• EASY ALIGNMENT AND REFORMING—Pressure can be applied to the high point of the pipe or vessel to reform it to the required shape.

• VERSATILE—The clamp can be used for steel or stainless steel applications.

Clamps With

Muscle

Rim Clamps include:

• Clamp frame

• Required number of jackscrews per pipe and clamp size

• Flip-Up jackbars for mating pipe

• Stabilizer bars

• Level and support device attachment point

• Clamp wrench

• Parts and operating manual

Reformingscrews

Locking hook

hinge point

Lifting chainopen rim clamp

Stabilizing jackbar

Jackbar locking pin

Flip Up jackbar

(Please refer to Commercial Pipe Sizes and Wall Thickness Chart - pg. 87.)

een - i

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W H E R E T H E R E ’ S P I P E , T H E R E ’ S M A T H E Y .

Mega Rim Clamp—High Tensile Strength Reforming

Please provide us with the following information in order to specify the Mega Rim Clamp for your application.

1. Pipe diameter (inches or millimeters) ________________2. Pipe wall thickness (inches or millimeters) ____________

3. Pipe tensile strength or type material ________________

4. Horizontal or vertical application ____________________

5. Ambient temperature _____________________________

• EXTREME REFORMING CAPABILITY— Reforms high tensile strength pipes.

• Hi-Lo—Can be used on pipe out-of-round condition up to a 2" (51mm) with out-of-round condition.

• VERSATILE—Engineered based on actual customer applications.

MEGA RIM CLAMPPart No.

D711-2632M

The Mega Rim Clamp aligns and reforms high tensile strength X65, X70 and X80 pipes with wall thicknesses

up to 7/8" (22mm) (see chart below for tensile strengths). The clamp reforms pipe out-of-round condition up to 2" (51mm), gaining its strength from heavy-duty oval shaped side plates, latching mechanism, and fl ip-up jackbars for mating pipes.

The hinged fl ip-up jackbars, placed with precision on the clamp, can be rotated away from the primary pipe for insertion of the mating pipe, valve or fi tting to facilitate welding and grinding. The independent pivoting pads of the jackscrews allow for uneven surfaces on the pipe. To avoid risk of contamination, all surfaces of the Mega Rim Clamp that come in contact with the pipe are made of stainless steel.

Clamp Type Pipe Tensile Strength Material Pipe Diameter

PSI Mpa 4" - 12" 14" - 24" 32" - 48" 50" - 60" 62" - 72"

MEGA 45,000 310 X45 1/2" 3/4" 1 1/8" 1 1/4" 1 3/8"

MEGA 65,000 448 X65 7/16" 5/8" 1" 1 1/8" 1 3/8"

MEGA 70,000 482 X70 3/8" 1/2" 7/8" 1" 1 1/4"

MEGA 80,000 551 X80 3/8" 1/2" 3/4" 7/8" 1 1/8"

Pipe Wall Thickness

MEGA RIM CLAMP

The jackbar rotates out of position for alignment, welding and grinding without removal of the clamp.

All calculations based on a temperature of 72ºF (2ºC).

WARNING: Contact Mathey Dearman with pipes cladded with materials such as Inconel or Titanium.As temperature decreases below 0ºF (-18ºC), the ability of the clamp to reform the pipe wall listed will decrease sharply.

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W H E R E T H E R E ’ S P I P E , T H E R E ’ S M A T H E Y .

Accessories for Rim Clamp and Mega Rim Clamp

Jackbars with jackscrews

Locking hookJackbar latch pin

Main ring

Hinge plate

*Stainless steel

Assembly / Parts Description Rim Clamp Size(in / mm)

Jackbars

DR-300 4 - 14 / 102 - 356

DR-700 14 - 72 / 356 - 1829

Jackscrews

DC-501 4 - 14 / 102 - 356

DR-500 14 - 72 / 356 - 1829

Wrenches

D900-002 3/4" / 19mm 4 - 14 / 102 - 356

D900-003M 7/8" / 22.2mm 14 - 72 / 356 - 1829

Level and Support Device

DA-400S* 4 - 8 / 102 - 203

DB-400S* 4 - 20 / 102 - 508

DC-400 18 - 72 / 457-1829

DC-400S* 18 - 72 / 457 - 1829

Appendix “F”

Automatic Orbital Welder

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Appendix “G”

High Pressure Test Plugs

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