series 1510 - xylem applied water · 2014. 11. 11. · parts list cp-206,-pl series 1510 stuffing...

Series 1510

PARTS LIST CP-206I-PL

Ser

ies

1510

Pum

p**

ST

UFF

ING

BO

X C

ON

ST

RU

CT

ION

Exp

lod

ed V

iew

– Fa

ctor

y re

com

men

ded

sp

are

par

ts**

See

pag

e 6

for

exp

lod

ed v

iew

of 8

G p

ump

PARTS LIST CP-206 -PL SERIES 1510 STUFFING BOX DESIGN

No

te:

Bea

ring

lock

was

her,

bea

ring

lock

nut

and

co

uple

r en

d b

eari

ng c

ap (n

ot

sho

wn)

used

on

extr

a la

rge

bea

ring

ass

emb

ly o

nly.

**S

ee p

age

6 fo

r ex

plo

ded

vie

w o

f 8G

Bea

ring

Fram

e A

ssem

bly

.

Bal

l Bea

ring

Fram

e A

ssem

bly

**S

TU

FFIN

G B

OX

CO

NS

TR

UC

TIO

N

GR

EA

SE

FIT

TIN

G —

CO

UP

LER

EN

D

GR

EA

SE

FI

TT

ING

—

PU

MP

EN

D

35 S

HA

FT

PU

MP

EN

D B

EA

RIN

G S

NA

P R

ING

—

ON

LY O

N 1

1 /4"

SH

AFT

41 B

ALL

BE

AR

ING

— P

UM

P E

ND

42 B

ALL

BE

AR

ING

— C

OU

PLE

R E

ND

34 S

PR

ING

WA

SH

ER

33 B

EA

RIN

G F

RA

ME

37 B

EA

RIN

G C

AP

37C

AP

SC

RE

W

19 W

AT

ER

SLI

NG

ER

36 B

EA

RIN

G C

AP

20 I

MP

ELL

ER

20 K

EY

11 S

HA

FT S

LEE

VE

17 C

OU

PLE

R

17 K

EY

27 I

-ALE

RT

– Fa

ctor

y re

com

men

ded

sp

are

par

ts


ST

AN

DA

RD

SE

AL

SP

AC

ER

SLE

EV

E

1 V

OLU

TE

IMP

ELL

ER

SH

AFT

SLE

EV

EG

LAN

D

IMP

ELL

ER

KE

Y

VO

LUT

E &

VO

LUT

EC

OV

ER

PLA

TE

WE

AR

RIN

G

VO

LUT

EO

-RIN

G

IMP

ELL

ER

NU

T

11

VO

LUT

E

CO

VE

RP

LAT

E

4

30

27

2 4526

GLA

ND

ST

UD

21

BY

-PA

SS

PIP

ING

49

RE

TA

INE

RR

ING

(INB

OA

RD

)

48

RE

TA

INE

RR

ING

(OU

TB

OA

RD

)

47

BE

AR

ING

(CO

UP

LER

EN

D)

42B

EA

RIN

G(P

UM

PE

ND

)

41

SH

AFT

RE

TA

INE

RR

ING

46

BE

AR

ING

CA

P36

BE

AR

ING

CA

P36

BE

AR

ING

FRA

ME

33

BE

AR

ING

SU

PP

OR

TFO

OT

50

SH

AFT

35

VO

LUT

E C

AP

SC

RE

W5

WA

TE

R S

LIN

GE

R19

GLA

ND

NU

T

22

20

44

IMP

ELL

ER

WA

SH

ER

10 3

43

– Fa

ctor

y re

com

men

ded

sp

are

par

ts

Ser

ies

1510

8G

Pum

pS

TU

FFIN

G B

OX

CO

NS

TR

UC

TIO

N

Exp

lod

ed V

iew

I-A

LER

T


Ser

ies

1510

Pum

p B

eari

ng F

ram

eS

elec

tio

n C

hart

— B

ox

Typ

e —

T F

ram

e M

oto

rs

XFO

R 11

50 R

PM O

R 17

50 R

PM A

PPLI

CATI

ONS

XXFO

R 34

50 R

PM A

PPLI

CATI

ONS

*US

ED O

N 6G

PUM

PS W

ITH

IMPE

LLER

DIA

MET

ER L

ARGE

R TH

AN 1

21/2

" Ab

ove

char

t re

fers

to

curr

ent

pro

duc

tion

pum

ps

only

15/8

" D

iam

eter

Sha

ft a

t S

eal

LAR

GE

PA

RT

NO

.

BE

AR

ING

1853

23 (B

ronz

e Fi

tted

)

FRA

ME

1853

23 (A

ll Ir

on)

P85

006

(All

Bro

nze)

213T

215T

254T

256T

284T

284T

S28

6T28

6TS

324T

324T

S32

6T32

6TS

364T

364T

S36

5T36

5TS

404T

S

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XXXX

XX

XX

XX

XX

XX

XX

XX

XXX

XXXX

XXXX

XXX

XXXX

XXXX

XX

XXX

XXXX

XXXX

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX

XX*

X*X*

X*X

X

23/8

" D

iam

eter

Sha

ft a

t S

eal (

5G a

nd 6

G)

2" D

iam

eter

Sha

ft a

t S

eal (

8G)

284T

286T

324T

326T

364T

364T

S36

5T36

5TS

404T

S40

5TS

444T

S44

5TS

XX

XX

XX

XX

XX

XX

XX

X

11/4

" D

iam

eter

Sha

ft a

t S

eal

SM

ALL

PA

RT

NO

.

BE

AR

ING

1853

21 (B

ronz

e Fi

tted

)

FRA

ME

1853

21 (A

ll Ir

on)

P85

005

(All

Bro

nze)

Fram

e #

5614

3T14

5T18

2T18

4T21

3T21

5T25

4TSI

ZE

11/4

"AC

XX

XXXX

XXXX

XXX

11/2

"AC

XX

XXX

XXXX

XXXX

2"AC

XX

XXXX

XXX

X

21/2

"AB

XX

XXX

XXX

X3"

ACX

XX

XX

4"AC

XX

XX

XX

5"A

XX

XX

11/4

"BC

XX

XX

11/2

"BC

XX

XX

XX

2"BC

XX

XX

X21

/2"B

BX

XX

XX

3"BC

XX

XX

X4"

BC5"

BC6"

BC2"

EX

XX

XX

3"E

XX

X4"

EX

X5"

E6"

E2"

G3"

G4"

GB5"

G6"

G8"

G

EX

TRA

LA

RG

EP

AR

T N

O.

BE

AR

ING

P51

705

(All

Con

str.)

5G

and

6G

FRA

ME

*18

6006

(All

Con

str.)

8G


BRONZE FITTED

BRONZE FITTED WITH WEAR RING ALL IRON

1-1/4AB

ITEM NO. DESCRIPTION (QTY)PUMP CONSTRUCTION

BRONZE FITTED


1-1/4AC


BRONZE FITTED


1-1/2AB


BRONZE FITTED


1-1/2AC


BRONZE FITTED


2AB


BRONZE FITTED


PARTS FOR PUMPS WITH 1-5/8" SHAFT AT SEAL

2AC


PARTS COMMON TO BOTH SIZE PUMPS


BRONZE FITTED


2-1/2A


BRONZE FITTED


2-1/2AB





BRONZE FITTED


3AB





BRONZE FITTED




3AC



BRONZE FITTED




4AB



BRONZE FITTED



4AC




BRONZE FITTED




5A



BRONZE FITTED




1-1/4BB



BRONZE FITTED




1-1/4BC



BRONZE FITTED



1-1/2BB & 1-1/2BC




BRONZE FITTED




2BB



BRONZE FITTED




2BC



BRONZE FITTED




2-1/2B



BRONZE FITTED




2-1/2BB



BRONZE FITTED




3BB



BRONZE FITTED



3BC




BRONZE FITTED




4BB



BRONZE FITTED


20

4BC


BRONZE FITTED




5BB



BRONZE FITTED


5BC


BRONZE FITTED


6BB


BRONZE FITTED


6BC


BRONZE FITTED


2CB


BRONZE FITTED


3CB


BRONZE FITTED


4CB


BRONZE FITTED


5CB


BRONZE FITTED


6CB


BRONZE FITTED




2E



BRONZE FITTED



3E




BRONZE FITTED




4E



BRONZE FITTED


5E


BRONZE FITTED


6E


BRONZE FITTED


2G


BRONZE FITTED


3G


BRONZE FITTED


4G


BRONZE FITTED


4GB


BRONZE FITTED



5G



BRONZE FITTED


6G




BRONZE FITTED


8G


**SPACER TYPE COUPLER USED ON THESE PUMPS. TO OBTAIN COMPLETE COUPLER, SPECIFY BOTH HALVES AND SLEEVE.– Factory recommended spare parts.

†Consuly factory if coupler is needed for an 8G pump manufactured before 2001.

TB Wood’s & Lovejoy Coupler Selection TableMOTOR SLEEVE FOR SPIDER FOR

SHAFT SHAFT COUPLER WOOD’S LOVEJOYPUMP SIZE FRAME SIZE SPACE H.P. SIZE 16 COUPLER COUPLER

56 11/4" 1/2-3/4 5/8" 186868 P78804(4J) P45540FOR PUMPS 143T-145T 13/4" 1 – 11/2 – 2 – 3 7/8" 186869 P78804(4J) P45540WITH SMALL 182T-184T 13/4" 2 – 3 – 5 – 71/2 11/8" 186870 P78729(5J) P45540

BEARING FRAME 213T 21/2" 5 – 71/2 – 10 13/8" 186871 P78791(6J) P455321" SHAFT 215T 21/2" 71/2 –10 –15 13/8" 186871 P78791(6J) P45532

AT COUPLER 254T 21/2" 15 – 20 15/8" 186873 P78792(7S) P45532256T 21/2" 20 – 25 15/8" P63240 P78794(8S) P45532

213T 33/4" 71/2 13/8" 186872 P78791(6J) P45532215T 33/4" 10 13/8" 186872 P78791(6J) P45532254T 33/4" 15 15/8" P63239 P78792(7S) P45532256T 33/4" 20 15/8" 186874 P78794(8S) —284T 33/4" 25 17/8" P63242 P78794(8S) —

FOR PUMPS 284T 4" 25 17/8" P63243 P78794(8S) —WITH LARGE 286T 33/4" 30 17/8" P63244 P78796(9S) —

BEARING FRAME 286T 4" 30 17/8" P63244 P78796(9S) —11/4" SHAFT 284TS 33/4" 30 15/8" P63239 P78792(7S) P45532

AT COUPLER 286TS 33/4" 40 15/8" 186874 P78794(8S) P45532324T 4" 40 21/8" P63245 P78796(9S) —326T 4" 50 21/8" P63247 P78798(10S) —

324TS 33/4" 50 17/8" P63242 P78794(8S) —326TS 33/4" 60 17/8" P63244 P78796(9S) —364T 4" 60 23/8" P63248 P78798(10S) —

364TS 4" 60-75 17/8" P63244 P78796(9S) —365T 4" 75 23/8" P63250 P78802(11S) —

365TS 4" 75-100 17/8" P63246 P78798(10S) —404TS 4" 100-125 21/8" P63253 P78802(11S) —

324T 53/8" 50 21/8" P82161 P78796 —P82162

FOR 326T 53/8" 50 21/8" P82096 P82098 —5G P82097

AND 364TS 53/8" 60 17/8" P82096 P82098 —6G PUMPS 2 REQ’D

WITH EXTRA LARGE 365TS 53/8" 75 17/8" P82158 P82142 —BEARING FRAME 2 REQ’D

17/8” SHAFT 404TS 53/8" 100 21/8" P82158 P82142 —AT COUPLER** P82141

405TS 53/8" 125 21/8" P82161 P82144 —P82162

284T 11/2" 25 17/8" AC1471 AC1444 —AC1472

286T 11/2" 30 17/8" AC1471 AC1444 —AC1472

324T 11/2" 40 21/8" AC1475 AC1445 —AC1477

326T 11/2" 50 21/8" AC1475 AC1445 —AC1477

364T 3" 60 23/8" AC1483 P78802 —FOR 8G AC1480

PUMPS WITH 365T 3" 75 23/8" AC1483 P78802 —EXTRA LARGE AC1480

BEARING 364TS 35/8" 60 17/8" AC1481 P78802 —FRAME†

AC148015/8" SHAFT 365TS 35/8" 75 17/8" AC1481 P78802 —AT COUPLER** AC1480

404TS 35/8" 100 21/8" AC1485 P81933 —AC1486

405TS 35/8" 125 21/8" AC1485 P81933 —AC1486

444TS 35/8" 150 23/8" 52-219-923-519 P81933 —AC1485

445TS 35/8" 200 23/8" 52-219-923-519 P81933 —AC1485


55

* Not at 1450 RPM** Not at 1750 RPM

*** Only at 1450 RPM**** Only at 1750 RPM

+ Not for 2BC++ Only for 2BC

+++ Only at 1750 RPM++++ Not at 1750 RPM

# Only at 1750 RPM## Not at 1750 RPM

Rexnord Omega Coupler Selection TablePUMP SIZE FRAME SIZE H.P. ELEMENT PUMP HUB MOTOR HUB

FOR PUMPS 56 0.333, 0.5, .75 P2000258 P2000296 P2000294

WITH SMALL 143T-145T 0.75, 1, 1.5, 2, 3 P2000258 P2000296 P2000295

BEARING FRAME 182T-184T 1.5, 3, 5, 7.5 P2000258 P2000296 P2000293

1" SHAFT 213T-215T 3, 5, 7.5, 10, 15 P2000263 P2000299 P2000302

AT COUPLER 254T-256T 7.5, 15, 20, 25, 30 P2000266 P2000305 P2000309

213T-215T 3, 5, 7.5, 10, 15 P2000262 P2000301 P2000302

254T-256T 7.5, 10, 15*, 20**, 25, 30 P2000266 P2000307 P2000309

256T 15***, 20**** P2000268 P2000314 P2000316

284T 15, 20, 25 P2000269 P2000314 P2000317

284TS 25, 30 P2000265 P2000307 P2000309

284TS 40 P2000269 P2000314 P2000316

286T 20, 25, 30 P2000271 P2000322 P2000325

FOR PUMPS 286TS 30, 40, 50 P2000269 P2000314 P2000316

WITH LARGE 324T 25, 30, 40 P2000271 P2000322 P2000326

BEARING FRAME 324TS 40, 50 P2000269 P2000314 P2000317

11/4" SHAFT 326T 30, 40, 50 P2000275 P2000330 P2000334

AT COUPLER 326TS 50, 60+ P2000271 P2000322 P2000325

326TS 60++ P2000272 P2000322 P2000325

364T 40, 50, 60 P2000275 P2000330 P2000335

364TS 60+++ P2000275 P2000330 P2000333

364TS 60++++, 75 P2000271 P2000322 P2000325

365T 60, 75 P2000278 P2000339 P2000344

365TS 75# P2000278 P2000339 P2000342

365TS 75##, 100 P2000275 P2000330 P2000333

404TS 75, 100 P2000278 P2000339 P2000343

404TS 125 P2000275 P2000330 P2000334

284T 15, 20 P2000267 P2000316 P2000317

286T 20, 25 P2000270 P2000324 P2000325

324T 25, 30, 40 P2000270 P2000324 P2000326FOR 8G PUMPS

326T 30, 40, 50 P2000273 P2000332 P2000334WITH EXTRA LARGE

364T 40, 50, 60 P2000275 P2000332 P2000335BEARING FRAME

364TS 50 P2000275 P2000332 P200033315/8" SHAFT

365T 50, 60, 75 P2000278 P2000341 P2000344AT COUPLER

365TS 60 P2000278 P2000341 P2000342

404TS 75, 100 P2000278 P2000341 P2000342

405TS 100, 125 P2000281 P2000352 P2000354

444TS 150 P2000281 P2000352 P2000355

324T 25, 40 P2000271 P2000325 P2000326

FOR 5G 326T 30, 50 P2000274 P2000333 P2000334

AND 6G PUMPS 364T 40, 60 P2000274 P2000333 P2000335

WITH EXTRA LARGE 364TS 60 P2000274 P2000333 P2000333

BEARING FRAME 365T 75 P2000277 P2000342 P2000344

17/8" SHAFT 365TS 75 P2000277 P2000342 P2000342

AT COUPLER 404TS 100 P2000277 P2000342 P2000343

405TS 125 P2000280 P2000353 P2000354

– Factory recommended spare parts.


5

ANSI/OSHA Guard & Support Bracket Kit SelectionChart for Standard EPDM Coupling

Coupler Guard Kit Part Numbers: 1=186884 2=186885 3=186887 4=186888Coupler Guard Kit Part Numbers: 5=186889 6=185327 3=186888 4=186889

(a) Standard Hytrel Coupler(b) EPDM Sleeve Option

HOW TO USE THIS CHART TO SELECT A COUPLER GUARD AND BRACKET KIT:Example (shaded gray above): Pump Model = 4AC w/ a 20 HP, 208-230/460 Volt, 3 PH, 3600 RPM,254T Fr. motor. The Coupler Guard kit is 186885 and the support bracket kit is 186905.

56 143T

145T

182T

184T

213T

215T

254T

256T

284T

284T

S

286T

286T

S

324T

324T

S

326T

326T

S

364T

364T

S

365T

365T

S

404T

S

405T

S

444T

S

445T

S

MOTOR FRAME / GUARD KIT NUMBER

BEARING SUPPORTPUMP SIZE FRAME BRACKET KIT

11/4AB & 11/4AC SMALL 1 1 1 1 1 1 1 1869052 186906

11/2AB & 11/2AC SMALL 1 1 1 1 1 1 1 1869052 186906

2AB & 2AC SMALL 1 1 1 1 1 1 1 1869052 2 186906

21/2A & 21/2AB SMALL 1 1 1 1 1 1 1 1869052 2 186906

SMALL 1 1 1 1 1 186905

3AB & 3AC 2 2 186904LARGE 2 2 186905

2 2 186906SMALL 1 1 1 1 1 186906

4AB & 4AC LARGE 2 2 2 2 2 1869052 2 186906

5A SMALL 1 1 1 1 186908LARGE 2 2 2 2 2 2 2 186907SMALL 1 1 1 1 186906

11/4BB & 11/4BC LARGE 2 2 2 2 1869052 2 186906

SMALL 1 1 1 1 1 18690611/2BB & 11/2BC LARGE 2 2 2 2 2 186905

2 2 186906SMALL 1 1 1 1 1 186906

2BB & 2BC LARGE 2 2 2 2 2 1869052 2 186906

SMALL 1 1 1 1 1 18690621/2B & 21/2BB LARGE 2 2 2 2 186905

2 2 2 186906SMALL 1 1 1 1 2 186906

3BB & 3BC LARGE 2 2 1869052 2 2 186906

SMALL 1 1 1 2 1869084BB & 4BC LARGE 2 2 2 2 2 186907

2 3 6 186910

5BB & 5BC SMALL 1 1 2 186911LARGE 2 2 2 186908

6BB & 6BC LARGE 2 2 2 2 2 2 2 186908SMALL 1 1 1 1 2 186908

2E LARGE 2 2 2 1869072 3 186910

SMALL 1 1 1 2 1869083E LARGE 2 2 2 186907

2 3 6 186910SMALL 1 1 2 186908

4E LARGE 2 2 2 2 2 1869072 3 6 6 186910

5E LARGE 2 2 2 2 2 2 2 1869086E LARGE 2 2 2 2 2 2 4 1869102CB & 2G LARGE 2 2 2 2 2 1869073CB & 3G LARGE 2 2 2 2 2 2 2 1869074CB, 4G & 4GB LARGE 2 2 2 2 2 2 2 2 186908

5CB & 5G LARGE 2 2 2 2 2 2 4 3 186910X-LARGE 4 4 4 186913LARGE 2 2 2 2 2 4 3 6 186910

6CB & 6G X-LARGE (a) 4 4 4 4 4 4 186913X-LARGE (b) 4 4 4 6 6 5 186913

8G X-LARGE 2 2 2 2 6 3 6 3 3 3 3 3 186916


5

Mechanical Seals for Stuffing Box Type Pumps*

ITEM NUMBERNO. DESCRIPTION REQUIRED 1-1/4" SHAFT 1-5/8" SHAFT 2-3/8" SHAFT

26 Seal Assembly EPR/Carbon/Tungsten Carbide 1 P85070 185050 P6330824 Seal Cap 1 P85082 P85086 P5159221 Seal Cap Capscrew 4 H28100 H28100 DJ007122 Seal Cap Nut 4 P52380 P52380 NONE23 Seal Cap Washer 4 P10910 P10910 NONE25 Seal Cap Gasket 1 P85077 P85078 P8076811 Shaft Sleeve 1 P85075 185022 P78743

TABLE A - ALL IRON AND BRONZE FITTED – SINGLE SEAL – SERIES S

TABLE B - ALL IRON AND BRONZE FITTED PUMPS – DOUBLE SEAL – SERIES D

Packing Sets for Stuffing Box Type Pumps*

ITEM NUMBERNO. DESCRIPTION REQUIRED 1-1/4" SHAFT 1-5/8" SHAFT 2-3/8" SHAFT

31 Packing Ring Set (4 Piece to Each Set) 1 Set P82070 P82072 P8201532 Lantern Ring Set (2 Halves to Each Set) 1 Set P84985 P84986 P8498830 Packing Gland Halves 2 P85048 P85050 P5159521 Packing Gland Capscrew 2 J92052 J92052 J9205122 Seal Cap Nut 2 J91659 J91659 NONE23 Seal Cap Gasket 2 J91649 J91649 J9164911 Shaft Sleeve 1 P85075 185022 P78743

TABLE C - BRONZE FITTED PUMPS – SERIES PF

31 Packing Ring Set (4 Pieces to Each Set) 1 Set P82070 P82072 P8201532 Lantern Ring (2 Halves to Each Set) 1 Set P84985 P84986 P8498830 Packing Gland Halves 2 P85049 P85051 P5159621 Packing Gland Capscrew 2 J92052 J92052 J9205122 Packing Gland Nut 2 J91659 J91659 NONE23 Packing Gland Washer 2 J91649 J91649 J9164911 Shaft Sleeve 1 P85075 185022 P78743

TABLE D - ALL IRON PUMPS – SERIES PF

NOTE: Bronze Fitted Pumps are designated “BF” on nameplate.All Iron Pumps are designated “AI” on nameplate.Bronze Fitted Pumps with wearing rings are designated “BFW” on nameplate.Standard Design Bronze Fitted Pumps (sizes 6G and smaller) with EPR/Carbon Tungsten Carbide seals are designated “BFE”

on the nameplate. Bronze Fitted Pumps with Stuffing Box Construction and EPR/Carbon/Tungsten Carbide seals are designated “-S” on the nameplate. Standard design 1510 8G pumps are -S Construction with EPR/Carbon/Ni-Resist seals and are designated “BFE” on the nameplate. See page 52 for 8G seal selection.

– Factory recommended spare parts.

*Do not use this page for 8G pumps. See page 52 for 8G seal selection.

29 Seal Assembly EPR/Carbon/Ceramic 1 P85066 18684327 Seal Cap 1 P85090 P8509421 Seal Cap Capscrew 4 H28100 H2810022 Seal Cap Nut 4 P52380 P5238023 Seal Cap Washer 4 P10910 P1091028 Seal Cap Gasket 1 NONE P8507811 Shaft Sleeve 1 P85075 185022

NOTOFFERED


5

Bell & Gossett is a trademark of Xylem Inc. or one of its subsidiaries. © 2014 Xylem Inc. CP-206I-PL November 2014

For more information on how Xylem can help you, go to www.xyleminc.com

series 1510 - xylem applied water · 2014. 11. 11. · parts list cp-206,-pl series 1510 stuffing...

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