series 20 - hasmakmail.hasmak.com.tr/img/datasheet-series-20-ss-sluice... · 2017. 12. 22. ·...

13
Effective 01/04 Fontaine’s SERIES 20 Sluice Gate is a highly versatile flow control gate with various types of mountings. Adaptable to different applications, the Series 20 can be designed to withstand seating and unseating heads of up to 60 feet (18 m). When required, the SERIES 20 can be designed for higher water heads. The seal design keeps the allowable leakage rate to 0.05 U.S. gpm per foot (0.60 l/min per meter) of seating perimeter for seating head conditions. The unseating head leakage is 0.1 U.S. gpm (1.25 l/min per meter) per foot of perimeter up to 20 feet (6 m). Over 20 feet (6m)of unseating head, the leakage is corrected at a rate of 0.0025 U.S. gpm (0.03 l/min per meter) per foot of perimeter for each additional foot (meter) over 20 feet (6 m). The leakage rate is 50 % of the maximum allowable leakage recommended by AWWA. It is available in sizes from 6" (152 mm) up to 120" (3048 mm). For larger sizes, please contact a Fontaine representative. The design is suitable for square, rectangular or round applications. Stainless Steel Construction Because of its stainless steel construction, the SERIES 20 has high corrosion and erosion resistance, and can be operated for many years with a minimum maintenance. Stainless steel provides virtually limitless design flexibility. The result is a lighter weight and easier-to-install gate. AWWA Standards SERIES 20 Sluice Gates are built to meet or exceed AWWA C561 latest revision standards pertaining to design safety factors, stem and stem guides positioning, manual lifting devices, leakage, etc. As specified in the AWWA standard, all Fontaine SERIES 20 water gates are tested for leakage and operation before shipping. Page 1 of 13 Designed to be adapted to all applications Maximum leakage rate is less than half of the AWWA allowable Low-maintenance gates *** STAINLESS STEEL SLUICE GATES SERIES 20 FLOW CONTROL SLUICE GATES PCode S20 Section 2 Page 1 of 13

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Page 1: SERIES 20 - HASMAKmail.hasmak.com.tr/img/Datasheet-series-20-ss-sluice... · 2017. 12. 22. · result is a lighter weight and easier-to-install gate. AWWA Standards SERIES 20 Sluice

Effective 01/04

Fontaine’s SERIES 20 Sluice Gate is a highly versatile flow control gate with various types of mountings. Adaptable to different applications, the Series 20 can be designed to withstand seating and unseating heads of up to 60 feet (18 m). When required, the SERIES 20 can be designed for higher water heads. The seal design keeps the allowable leakage rate to 0.05 U.S. gpm per foot (0.60 l/min per meter) of seating perimeter for seating head conditions. The unseating head leakage is 0.1 U.S. gpm(1.25 l/min per meter) per foot of perimeter up to 20 feet (6 m). Over 20 feet (6m)of unseating head, the leakage is corrected at a rate of 0.0025 U.S. gpm (0.03 l/min per meter) per foot of perimeter for each additional foot (meter) over 20 feet (6 m). The leakage rate is 50 % of the maximum allowable leakage recommended by AWWA. It is available in sizes from 6" (152 mm) up to 120" (3048 mm). For larger sizes, please contact a Fontaine representative. The design is suitable for square, rectangular or round applications.

Stainless Steel Construction

Because of its stainless steel construction, the SERIES 20 has high corrosion and erosion resistance, and can be operated for many years with a minimum maintenance. Stainless steel provides virtually limitless design flexibility. The result is a lighter weight and easier-to-install gate.

AWWA Standards

SERIES 20 Sluice Gates are built to meet or exceed AWWA C561 latest revision standards pertaining to design safety factors, stem and stem guides positioning, manual lifting devices, leakage, etc. As specified in the AWWA standard, all Fontaine SERIES 20 water gates are tested for leakage and operation before shipping.

Page 1 of 13

Designed to be adapted to all applicationsMaximum leakage rate is less than half of the AWWA allowable

Low-maintenance gates***

STAINLESS STEEL SLUICE GATES

SERIES 20FLOW CONTROL SLUICE GATES

PCode S20Section 2 Page 1 of 13

Page 2: SERIES 20 - HASMAKmail.hasmak.com.tr/img/Datasheet-series-20-ss-sluice... · 2017. 12. 22. · result is a lighter weight and easier-to-install gate. AWWA Standards SERIES 20 Sluice

Effective 12/03 Page 2 of 13

Flange Back Frame

The stainless steel frame on the SERIES 20 is a flange back type (Detail 20-01) available in open or self-contained configurations, providing a solid one-piece gate. The rigidity provided by the flange back frame makes it easier to handle in transportation and installation with less risk of distortion. The seal bolting is completely separated from the flange anchoring, allowing the flange to be modified to better suit all particular applications. This feature also allows the gate to be completely factory assembled as well as tested for operation and leakage before being shipped. It also eliminates any on-site assembly and adjustments.

Reinforced Slide

The slide is a stainless steel plate reinforced with members welded to the plate, making it a solid single piece.

1

7

26

3

4

5 2

1

Figure 20-01Exploded view of a Series 20 Model 203

Detail 20-01Flange back frame

SLIDE

FLANGE BACK FRAME

No. Part Material

1 Frame Stainless steel ASTM A-240Type 304L or 316L

2 Guides and Ultra high molecular weightSide seals polyethylene (UHMWPE)

ASTM D-40203 Compression Nitrile ASTM D-2000 M6BG

cord 708, A14, B14, E014, E034

4 Bottom seal Neoprene ASTM D-2000Grade 2 BC-510

5 Slide Stainless steel ASTM A-240Type 304L or 316L

6 Top seal Ultra high molecular weightpolyethylene (UHMWPE)ASTM D-4020

7 Yoke Stainless steel ASTM A-240Type 304L or 316L

STAINLESS STEEL SLUICE GATES

SERIES 20FLOW CONTROL SLUICE GATES

PCode S20Section 2

Page 3: SERIES 20 - HASMAKmail.hasmak.com.tr/img/Datasheet-series-20-ss-sluice... · 2017. 12. 22. · result is a lighter weight and easier-to-install gate. AWWA Standards SERIES 20 Sluice

UHMWPE Seals (U.S. and Canadian Patents)

The side and top seals (Detail 20-02, 03) of the SERIES 20 are made of a self-lubricating ultra high molecular weight polyethylene (UHMWPE),allowing no metal-to-metal contact. With a friction coefficient of 0.2, the seals make the gate easier to open even when not operated for a long period of time. The self-adjusting feature is obtained by a continuous compression cord that ensures a tight seal between the slide and the frame in both seating and unseating conditions. The continuous wedging action of the compression cord on the slide enables the SERIES 20 Sluice Gate to control flow by allowing water only through the open portion of the gate.

Page 3 of 13Effective 02/01

Detail 20-02Section “A-A” of the side frame

Detail 20-05Flush-bottom frame installed in a concrete box

out

Detail 20-04Section “C-C” of the flush-bottom frame

Detail 20-03Section “B-B” of the top frame

ANCHOR BOLT

RESILIENTNEOPRENE

BOTTOMSEAL

S.S. FLANGE

EPDM GASKET

S.S. SLIDE

GROUT FILL

INVERT

SLIDE

Following Details 20-02 through 20-05 refer to figures 20-08, 09 , 10 on pages 6, 7 and 8.

The flush-bottom seal (Detail 20-04, 05), made of resilient neoprene, leaves the opening unobstructed when the slide is in the open position.

ANCHOR BOLT

EPDM GASKET

UHMWPE TOP SEAL

COMPRESSIONCORD

S.S. SLIDE

S.S. FLANGE

ANCHOR BOLT

EPDM GASKET

UHMWPE SIDE SEAL

COMPRESSIONCORD

S.S. SLIDE

S.S. FLANGE

STAINLESS STEEL SLUICE GATES

SERIES 20FLOW CONTROL SLUICE GATES

PCode S20Section 2 Page 3 of 13Effective 02/01

Following Details 20-02 through 20-05 refer to figures 20-08, 09 , 10 on pages 6, 7 and 8.

Page 4: SERIES 20 - HASMAKmail.hasmak.com.tr/img/Datasheet-series-20-ss-sluice... · 2017. 12. 22. · result is a lighter weight and easier-to-install gate. AWWA Standards SERIES 20 Sluice

Page 4 of 13Effective 01/97

The Series 20 can be mounted in almost any application. Figures 20-02 through 20-07 show the different mountings (for more mounting details, refer to “Mountings” in the Introduction section):

Figure 20-03In front of a flush pipe on a concrete wall

(CWX)

Figure 20-02 Directly mounted on a concrete wall

(CW)

Figure 20-05In front of a flush pipe

inside a round manhole (RMX)Figure 20-04

Inside a round manhole (RM)

Figure 20-07On a wall thimble

(WT)Figure 20-06

On a standard flange (SF)

STAINLESS STEEL SLUICE GATES

PCode S20Section 2

SERIES 20FLOW CONTROL SLUICE GATES

Page 5: SERIES 20 - HASMAKmail.hasmak.com.tr/img/Datasheet-series-20-ss-sluice... · 2017. 12. 22. · result is a lighter weight and easier-to-install gate. AWWA Standards SERIES 20 Sluice

Page 5 of 13Effective 12/03

To evaluate and measure the life expectancy and performance of the Series 20 UHMWPE self-adjusting seals, a series of tests have been conducted on a 24" x 24"(610 mm x 610 mm) sluice gate. To simulate the worst conditions, the gate was installed at the exhaust of a sandblast fan. The maximum wear on the seal after 25, 000 cycles was 0.05 inches. The leakage after the equivalent of 68 years with one cycle per day was 0.05 U.S. gpm per foot (0.60 l/min per meter) of perimeter at an unseating head of 30 feet.The leakage rate was still less than half the allowable leakage rate per the AWWA C561 standard.

0.0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09

Leakage results

Aver age

Graph of leakage tests results on various gates

Test samples

Leakage Test Results

Leak

age

/ftof

perim

eter

U.S

.gpm

Leakage

The following are the results of tests on several 24" x 24" (610 mm x 610 mm) Series 20 gates tested to meet the AWWA C561 leakage (0.2 U.S. gpm/ft. of perimeter) standard. The average leakage rate in unseating conditions is located at 0.028 U.S. gpm/ft per foot of perimeter. The gates can be adjusted, depending on their use, to a leakage as low as 0.01 U.S. gpm/ft. of perimeter.Each Series 20 gate is tested, and then a leakage test report is written. This report can be provided on request.

SERIES 20FLOW CONTROL SLUICE GATES

STAINLESS STEEL SLUICE GATES

PCode S20Section 2

SERIES 20FLOW CONTROL SLUICE GATES

STAINLESS STEEL SLUICE GATES

PCode S20Section 2

STAINLESS STEEL SLUICE GATES

SERIES 20FLOW CONTROL SLUICE GATES

PCode S20Section 2 Page 5 of 13

0.00

0.01

0.02

0.03

0.04

0.05

0.06

0 5 10 15 20 25

(0.75)

(0.60)

(0.50)

(0.37)

(0.25)

(0.12)

Leakage Test Results

Curve of the number of cycles vs leakage rate

Series 20 Gate 24“ x 24” (610 mm x 610 mm)

Number of cycles ( x 1000)

Leak

age

U.S

.gpm

/ft(lp

m/m

)

Page 6: SERIES 20 - HASMAKmail.hasmak.com.tr/img/Datasheet-series-20-ss-sluice... · 2017. 12. 22. · result is a lighter weight and easier-to-install gate. AWWA Standards SERIES 20 Sluice

Page 6 of 13Effective 07/97

Figures 20-08, 20-09 and 20-10 shows the most common frame and stem configurations. For special applications, refer to "Frame and Stem Configurations" in the Introduction section.

Wall-mounted (CW) withpedestal-mounted gear box and crank operator Rising stem (RS1)

(MNEP)

Mod l 204e

Figure 20-08

A A

B

B

C

CHA

F

DE

B

CC

(See page 3 for sections A, B, C)

STAINLESS STEEL SLUICE GATES

SERIES 20FLOW CONTROL SLUICE GATES

PCode S20Section 2

Page 7: SERIES 20 - HASMAKmail.hasmak.com.tr/img/Datasheet-series-20-ss-sluice... · 2017. 12. 22. · result is a lighter weight and easier-to-install gate. AWWA Standards SERIES 20 Sluice

Page 7 of 13Effective 07/97

Figure 20-09

Mod l 203e

A A

B

B

C

C

HA

B

C

F

approx.36”

(914 mm)

Floor

Varie

s E

MinimumG

Wall-mounted (CW) with yoke-mountedhandwheel operator Rising stem (RS2)

(V)

(See page 3 for sections A, B, C)

STAINLESS STEEL SLUICE GATES

SERIES 20FLOW CONTROL SLUICE GATES

PCode S20Section 2

Page 8: SERIES 20 - HASMAKmail.hasmak.com.tr/img/Datasheet-series-20-ss-sluice... · 2017. 12. 22. · result is a lighter weight and easier-to-install gate. AWWA Standards SERIES 20 Sluice

Page 8 of 13Effective 07/97

Wall-mounted (CW) with square nut operator (N) Non-rising stem (NR1)

Figure 20-10

Mod l 202e

A A

B

B

C

CHA

F

DE G

c

B

(See page 3 for sections A, B, C)

STAINLESS STEEL SLUICE GATES

SERIES 20FLOW CONTROL SLUICE GATES

PCode S20Section 2

Page 9: SERIES 20 - HASMAKmail.hasmak.com.tr/img/Datasheet-series-20-ss-sluice... · 2017. 12. 22. · result is a lighter weight and easier-to-install gate. AWWA Standards SERIES 20 Sluice

SERIES 20FLOW CONTROL SLUICE GATES

Page 9 of 13Effective 07/97

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STAINLESS STEEL SLUICE GATES

PCode S20Section 2 Page 9 of 13Effective 07/97

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Page 10: SERIES 20 - HASMAKmail.hasmak.com.tr/img/Datasheet-series-20-ss-sluice... · 2017. 12. 22. · result is a lighter weight and easier-to-install gate. AWWA Standards SERIES 20 Sluice

SERIES 20FLOW CONTROL SLUICE GATES

Page 10 of 13Effective 07/97

Dim

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STAINLESS STEEL SLUICE GATES

PCode S20Section 2 Page 10 of 13Effective 01/04

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06**

***

*36

5**

*21

340

6448

7420

3**

***

***

*26

54**

***

*28

0032

06**

***

*36

8**

*21

647

3156

7420

3**

***

***

*30

54**

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*

Page 11: SERIES 20 - HASMAKmail.hasmak.com.tr/img/Datasheet-series-20-ss-sluice... · 2017. 12. 22. · result is a lighter weight and easier-to-install gate. AWWA Standards SERIES 20 Sluice

Effective 01/04

2. PERFORMANCE2.1. LEAKAGE. Sluice gates shall be substantially watertight under the design head conditions. Under the design seating head, the leakage shall not exceed 0.05 U.S. gallon per minute per foot (0.60 l/min per meter) of seating perimeter. Under the design unseating head, the leakage for heads of 20 feet (6m) or less shall not exceed 0.1 U.S. gallon per minute per foot (1.25 l/min per meter) of perimeter. For unseating heads greater than 20 feet (6m), the allowable leakage shall not exceed the rate per foot (meter) of perimeter specified by the following equations :

Maximum allowable leakageGallons per minute per foot of perimeter := 0.10 + (0.0025 x (unseating head in feet - 20))

Liters per minute per meter of perimeter := 1.25 + (0.1025 x (unseating head in meters - 6.1))

Example : If we have a gate with 35 feet head, the leakage for the unseating head will be :0.10+(0.0025 x (35 -20)) = 0.1375 US gpm/ft of perimeter

2.2. DESIGN HEAD. The Sluice gates shall be designed to withstand the design head shown in the schedule.

2.3. SEAL PERFORMANCE TEST. The gate's sealing system should have been tested through a cycle test in an abrasive environment and should show that the leakage requirements are still obtained after 25,000 cycles with a minimum deterioration.

3. PRODUCT3.1. SLUICE GATES

3.1.1. GENERAL DESIGN. Gates shall be either self-contained or non self-contained of the rising stem, non-rising or telescopic stem configuration as indicated on the gate schedule.

3.1.2. WALL THIMBLE. The wall thimble shall be stainless steel and supplied by the gate manufacturer. Refer to the gate schedule for type and applicable locations. Material thickness should be according to the manufacturer's recommendations and be of sufficient resistance to handle the operating forces.

1. GENERAL CONDITIONS1.1. SCOPE. This section covers Stainless Steel Flow Control Sluice Gates and operators.

1.2. GENERAL. The equipment provided under this section shall be fabricated, assembled, erected, and placed in proper operating condition in full conformity with the drawings, specifications, engineering data, instructions and recommendations of the equipment manufacturer unless exceptions are noted by the engineer.

Gates and operators shall be supplied with all the necessary parts and accessories indicated on the drawings, specified or otherwise required for a complete, properly operating installation, and shall be the latest standard product of a manufacturer regularly engaged in the production of fabricated gates.

Gates supplied under this section shall be Series 20 Stainless Steel Flow Control Sluice Gates as manufactured by H.Fontaine Ltd.

1.3. GOVERNING STANDARDS. Except as modified or supplemented herein, all gates and operators shall conform to the applicable requirements of AWWAC561, latest edition.

1.4. QUALITY ASSURANCE

1.4.1. The manufacturer shall have experience in the production of substantially similar equipment, and shall show evidence of satisfactory operation in at least 50 installations. The manufacturer's shop welds, welding procedures and welders shall be qualified and certified in accordance with the requirement of the latest edition of ASME, Section IX.

1.4.2. Gates shall be shop inspected for proper operation before shipping.

1.4.3. The manufacturer shall be ISO 9001 : 2000 certified.

1.5. SUBMITTALS. The manufacturer shall submit for approval by the purchaser, drawings showing the principal dimensions, general construction and materials used in the gate and lift mechanism.

Page 11 of 13

SERIES 20FLOW CONTROL SLUICE GATES

STAINLESS STEEL SLUICE GATES

PCode S20Section 2 Page 11 of 13

Page 12: SERIES 20 - HASMAKmail.hasmak.com.tr/img/Datasheet-series-20-ss-sluice... · 2017. 12. 22. · result is a lighter weight and easier-to-install gate. AWWA Standards SERIES 20 Sluice

3.1.3. FRAME. The gate frame shall be constructed of structural members or formed plate welded to form a rigid one-piece frame. The frame shall be of the flange back design suitable for mounting on a concrete wall (CW), concrete wall with extra-wide flange (CWX), round manhole (RM), round manhole with extra-wide flange (RMX), a wall thimble (WT), or a standard flange (SF). The guide slot shall be made of UHMWPE (ultra high molecular weight polyethylene).

The frame configuration shall be of the flush-bottom type and shall allow the replacement of the top and side seals without removing the gate frame from the concrete or wall thimble.

3.1.4. SLIDE. The slide shall consist of a flat plate reinforced with formed plates or structural members to limit its deflection to 1/720 of the gate's span under the design head.

3.1.5. GUIDES AND SEALS. The guides shall be made of UHMWPE (ultra high molecular weight polyethylene) and shall be of such length as to retain and support at least two thirds (2/3) of the vertical height of the slide in the fully open position.

Side and top seals shall be made of UHMWPE (ultra high molecular weight polyethylene) of the self adjusting type. A continuous compression cord shall ensure contact between the UHMWPE guide and the gate in all positions. The sealing system shall maintain efficient sealing in any position of the slide and allow the water to flow only in the opened part of the gate.

The bottom seal shall be made of resilient neoprene set into the bottom member of the frame and shall form a flush-bottom.

3.2. OPERATORS AND STEM

3.2.1. STEM AND COUPLINGS. The operating stem shall be of stainless steel designed to transmit in compression at least 2 times the rated output of the operating manual mechanism with a 40 lbs (178 N) effort on the crank or handwheel.

The stem shall have a slenderness ratio (L/r) less than 200. The threaded portion of the stem shall have machined cut threads of the Acme type.

Where a hydraulic, pneumatic or electric operator is used, the stem design force shall not be less than 1.25 times the output thrust of the hydraulic or pneumatic cylinder with a pressure equal to the maximum working pressure of the supply, or 1.25 times the output thrust of the electric motor in the stalled condition.

3.2.1.1. For stems in more than one piece and with a diameter of 1¾ inches (45 mm) and larger, the different sections shall be joined together by solid bronze couplings. Stems with a diameter smaller than 1¾ inches (45 mm) shall be pinned to an extension tube.

The couplings shall be grooved and keyed and shall be of greater strength than the stem.

3.2.1.2. Gates having a width greater than two times their height shall be provided with two lifting mechanisms connected by a tandem shaft.

3.2.2. STEM GUIDES. Stem guides shall be fabricated from type 304L (or 316L) stainless steel. The guide shall be equipped with an UHMWPE bushing. Guides shall be adjustable and spaced in accordance with the manufacturer's recommendation. The L/r ratio shall not be greater than 200.

3.2.3. STEM COVER. Rising stem gates shall be provided with a clear polycarbonate stem cover. The stem cover shall have a cap and condensation vents and a clear mylar position indicating tape. The tape shall be field applied to the stem cover after the gate has been installed and positioned.

3.2.4. LIFTING MECHANISM. Manual operators of the types listed in the schedule shall be provided by the gate manufacturer.

All bearings and gears shall be totally enclosed in a weather tight housing. The pinion shaft of crank-operated mechanisms shall be constructed of stainless steel and supported by roller or needle bearings.

Each manual operator shall be designed to operate the gate under the maximum specified seating and unseating heads by using a maximum effort of 40 lbs (178 N) on the crank or handwheel, and shall be able to withstand, without damage, an effort of 80 lbs (356 N).

The crank shall be removable and fitted with a corrosion-resistant rotating handle. The maximum crank radius shall be 15 inches (381 mm) and the maximum handwheel diameter shall be 24 inches (610 mm).

Page 12 of 13Effective 06/03

SERIES 20FLOW CONTROL SLUICE GATES

STAINLESS STEEL SLUICE GATES

PCode S20Section 2

Page 13: SERIES 20 - HASMAKmail.hasmak.com.tr/img/Datasheet-series-20-ss-sluice... · 2017. 12. 22. · result is a lighter weight and easier-to-install gate. AWWA Standards SERIES 20 Sluice

Part Material

Frame, yoke, stem guides, Stainless steel ASTM A-240slide, stem extension Type 304L or 316L

Side seals, Ultra high molecular weightstem guide liner polyethylene (UHMWPE)

ASTM D-4020Compression cord Nitrile ASTM D-2000 M6BG

708, A14, B14, E014, E034

Bottom seal Neoprene ASTM D-2000Grade 2 BC-510

Threaded stem Stainless steel ASTM A-276Type 303 MX or 316

Fasteners ASTM F593 and F594GR1 for type 304 andGR2 for type 316

Pedestal, handwheel, Tenzaloy aluminumcrank

Gasket EPDM ASTM 1056(between frame and wall)

Stem cover PolycarbonateASTM D-3935

Lift nut, couplings Manganese bronze ASTM B584UNS-C86500

3.2.5. YOKE. Self-contained gates shall be provided with a yoke made of structural members or formed plates. The maximum deflection of the yoke shall be 1/360 of the gate's span.

4. MATERIALS

GateIdentification

OperatingFloor Elevation

I n v e r tElevation

SizeWidth x Height

Gate Type

Head(Seating / Unseating)

Mounting

5. SCHEDULE

Gate Type: Open or self-contained

Mounting: CW - Mounted on a concrete wallCWX - Mounted on a concrete wall in

front of a pipe (specify type of pipe)RM - Mounted on a round concrete wallRMX - Mounted on a round concrete wall

in front of a pipe(specify type of pipe)

WT - Mounted on a wall thimbleSF - Mounted on a standard flange

6. EXECUTION6.1. INSTALLATION. Gates and appurtenances shall be handled and installed in accordance with the manufacturer's recommendations.

6.2. FIELD TESTS

6.2.1. Following the completion of each gate installation, the gates shall be operated through at least two complete open/close cycles. If an electric or hydraulic operator is used, limit switches shall be adjusted following the manufacturer's instructions.

6.2.2. Gates should be checked for leakage by the contractor (refer to the “Performance” section for approval criteria).

Effective /02 03 Page 13 of 13

SERIES 20FLOW CONTROL SLUICE GATES

STAINLESS STEEL SLUICE GATES

PCode S20Section 2