series 3000 structural support
TRANSCRIPT
B9 SERIES 3000 COOLING TOWER
B11 BENEFITS
B13 CONSTRUCTION DETAILS
B15 CUSTOM FEATURES & OPTIONS
Series 3000 Cooling Tower
B28 ENGINEERING DATA
B35 STRUCTURAL SUPPORT
B37 ALTERNATIVE STRUCTURAL SUPPORT
T A B L E O F C O N T E N T S
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BAC’s flagship cooling tower, the Series 3000, is the standard of the industry. The induced draft crossflow design has been refined over the product’s 38-year lifespan through continuous innovative engineering and manufacturing expertise. The Series 3000 has provided world class solutions to tens of thousands of global customers ranging from data centers, to steel mills, to skyscrapers, to critical care facilities. The Series 3000 is the benchmark of evaporative cooling, backed by the BAC customer experience and the most comprehensive warranty in the industry.
IBC Compliant
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BAC’s Series 3000: The Industry Standard
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Easiest to Maintain
Low Environmental
Impact
Flexible Configurations
Most Reliable Year-Round Operation
Variety of Materials of Construction
Large Range of CTI Certified Capacities 163 to 1,350 Nominal Tons in a Single Cell
Up to 4,500 USGPM for Process Applications
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Series 3000 Benefits
› Low Environmental Impact ` ENERGY EFFICIENT
• MeetsorexceedsASHRAEStandard90.1energyefficiencyrequirements
• Premiumefficient/inverterdutyfanmotors
• Gravitydistributionsystemwithlowpumpheadrequirements
` SOUND REDUCTION OPTIONS
• Standardfanishighefficiencyandlowsound
• Forfurtherreducedsoundlevels,LowSoundFans,WhisperQuietFans,andsoundattenuationareavailableoptions
› Durable Construction ` MeetswindandseismicrequirementsoftheInternationalBuilding
Code(IBC)
` Designedtowithstandwindloadsupto60psf,upgradedunitsdesignedtowithstand82psf
` SeismicallyverifiedthroughdynamicshaketabletestinguptoaSDSof3.10g
` ListedonCalifornia’sOfficeofStatewideHealthPlanningandDevelopment(OSHPD)pre-approvedequipmentlist
` CasingpanelsconstructedofcorrosionresistantFRPwithrigidframeconstruction
` Enhancedlongevitywithavarietyofdurablematerialsofconstruction(seepage B15fordetails)
› Reliable Year-Round Operation ` Separateairintakelouversforeasyvisualinspectionoftheair-water
interface
` BALTIDRIVE® POWER TRAIN FAN SYSTEM
• BackedbyBAC’scomprehensive5-yearmotoranddrivewarranty
• Corrosionresistantcastaluminumsheaveswithspeciallydesignedpowerbandbelts
• Coolingtowerdutymotorsdesignedforhostileenvironments
Durable Frame Construction
Shake Table Tested Series 3000
BALTIDRIVE® Power Train Fan System
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Internal Walkway and Large Access Door for Easy Maintenance
› Easy Maintenance ` Crossflowconfigurationprovidesdirectaccessforeasymaintenance
` BALTIDRIVE®PowerTrainusesstate-of-the-arttechnologytoeasemaintenance
` Patentedhygieniccoldwaterbasinisslopedattheairintakestoeliminatestagnantwaterandreducebiologicalgrowth
` Fillsurfaceiselevatedabovetheslopedcoldwaterbasinfloortofacilitateflushingofdirtanddebris
` Hingedaccessdoorsprovideeasyaccesstothecoldwaterbasinandfandrivesystem
` Combinedinletshieldsblocksunlight,reducingthepotentialforalgaegrowthinthecoldwaterbasin(option)
` Factoryassembledlouverfaceplatforms,internalserviceplatforms,andinternalwalkwayssimplifymaintenance(option)
› Easy Installation ` Riggingguidesensureproperalignmentandreduceriggingtime
` Flexibleinlet/outletpipingconnectionlocationsensureproperfitforanyapplication
` Adaptablesteelsupportconfigurationoptions,utilizingpre-existingsupportsteel
` Knockdownunitsavailableforfieldassembly
` EASYCONNECT®PipingArrangementreducesinstallationcostsbyeliminatingoverheadpipingandpipingsupportrequirements(option)
` Basinlessconstructionability,idealforinstallationsusingacommonsumpformultipletowercells(option)
` SinglepointwiringofthefanmotorandvibrationcutoutswitchsimplifiesfieldinstallationwhenorderedwithBACControls(option)
Louver Face Platforms
Flexible Piping Arrangement
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Series 3000 Construction Details
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Suction Strainer` Designedtoofferoptimumsystemprotectionwhile
stillofferingafull50%freeareatoallowefficientsystempumpoperation
` Anti-vortexingdesignbuiltintoallBACstrainers
` Strainercanremovedwiththeflipofasinglelatchforeasycleaningandmaintenance
Air Intake Louvers` Corrosionresistant
` Maintenancefree
` UV-resistantfinish
BACross® Fill with Integral Drift Eliminators` Highefficiencyheattransfersurface
` Polyvinylchloride(PVC)
` Impervioustorot,decayandbiologicalattack
` Flamespreadratingof5perASTME84
` Elevatedoffofthecoldwaterbasin
Hygienic Cold Water Basin` Slopedattheairintakefacetoeliminatestagnant
water
` Slopedtowardadepressedsumpforeasycleaning
Two Large Access Doors (Not Shown)` Inwardhingeddooroneachendwall
` Easysafeaccesstotheinterioroftheunit
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6Heavy-Duty Construction` Heavy-gaugeG-235(Z700Metric)hot-dip
galvanizedsteelframe
` MeetswindandseismicrequirementsoftheInternationalBuildingCode(IBC)
` ShaketabletestedandverifiedwithseismicratingsuptoaSDSof3.10g
` Designedtowithstandwindloadsofupto82psf
FRP Casing Panels` Corrosionresistant
` Maintenancefree
` UV-resistantfinish
BALTIDRIVE® Power Train` Premiumquality,solidbacked,multi-groovebelt
` Corrosionresistantcastaluminumsheaves
` Heavy-dutybearingswithaminimumL10of80,000hours
` Premiumefficient,coolingtowerdutymotorsfitforVFDapplications
` 5-yearmotoranddrivewarranty
Low Horsepower Axial Fan ` Quietoperation
` Highefficiency
` Corrosionresistant
Water Distribution System` Steelcoversineasytoremovesections
` Lowpumpheadgravitydistributionbasins
` Largeorifice,non-clognozzles
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› Materials of ConstructionDetermining the appropriate material of construction for a project depends on several factors, including water quality, climate and environmental conditions, availability of time and manpower for maintenance, unit lifetime requirements, and budget. BAC provides the widest variety of material of construction options in the industry and has the ability to provide a solution to meet all conditions and budgets. Options such as the TriArmor® Corrosion Protection System and EVERTOUGH™ Construction provide superior corrosion resistance and durability at a tremendous value.
` STANDARD CONSTRUCTION
G-235millgalvanizedsteelistheheaviestcommerciallyavailablegalvanizedsteel,universallyrecognizedforitsstrengthandcorrosionresistance.Toassurelong-life,aG-235millgalvanizedsteelframewithfiberglassreinforcedpolyester(FRP)casingpanelsandlouversisusedasthestandardmaterialofconstruction.Thestructuralintegrityoftheunitisprovidedbyitsstrongsteelframe.Series3000standardconstructionhasbeenseismicallyverifiedbyshaketabletestinginanindependentlaboratoryuptoanSDSof1.40gandcanwithstandwindloadsofupto60psf,provingitsframeconstructionisdesignedforextremedurability.Withpropermaintenanceandwatertreatment,G-235galvanizedsteelandFRPwillprovideanexcellentservicelifeundertheoperatingconditionsnormallyencounteredincomfortcoolingandindustrialapplications.
` TRIARMOR® CORROSION PROTECTION SYSTEM (OPTION)
TheTriArmor®CorrosionProtectionSystemconsistsofheavygaugeG-235galvanizedsteelpanelsfullyencapsulatedbyathermosettinghybridpolymerandfurtherprotectedbyapolyurethanebarrierappliedtoallsubmergedsurfacesofthecoldwaterbasin.Thetriplelayersofprotectionformacompletelyseamlesscoldwaterbasinforthemostleakresistantanddurablebasinintheindustry.Othercomponents,suchasthestrainer,withinthebasinwillbeconstructedofType304StainlessSteel.TheTriArmor®CorrosionProtectionSystemwasspecificallydesignedforevaporativecoolingapplicationsandreleasedin2006afteradecadeofextensiveR&Dandfieldtesting.Todate,thereareover1,000successfulinstallationsinNorthAmerica.Everybasinisleaktestedatthefactoryandwarrantedagainstleaksandcorrosionfor5years.
Series 3000 Custom Features & Options
Standard Construction Installation
Application of TriArmor® Corrosion Protection System
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TriArmor® Corrosion Protection System Triple Layer Protection of the Cold Water Basin
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` EVERTOUGH™ CONSTRUCTION (OPTION)
EVERTOUGH™Constructioncombinesthemostcorrosionresistantmaterialstoprovidethebestvalueincorrosionprotection.Specifically,acombinationoftheTriArmor®CorrosionProtectionSystem,thermosettinghybridpolymer,andfiberglassreinforcedpolyester(FRP)casingpanelsandlouversareused.EVERTOUGH™Constructionunitsalsoincludepultrudedfiberglassreinforcedpolyesterhotwaterbasins,makingupthemostcorrosionresistantconstructionavailableonthemarket.EVERTOUGH™ConstructionisbackedbyacomprehensiveLouver-to-LouverSM5-yearwarranty,whichcoversALLcomponentsfromthefantothecoldwaterbasin,fromlouvertolouver,includingthemotor.A5-yearleakandcorrosionwarrantyforthebasinisalsoprovidedwiththeTriArmor®CorrosionProtectionSystem.
` THERMOSETTING HYBRID POLYMER (OPTION)
Athermosettinghybridpolymer,usedtoextendequipmentlife,isappliedtoselectG-235millgalvanizedsteelcomponentsoftheunit.ThepolymerizedcoatingisbakedontotheG-235millgalvanizedsteelandcreatesabarriertothealreadycorrosionresistantgalvanizedsteel.Thethermosettinghybridpolymerhasbeentestedtowithstand6,000hoursina5%saltspraywithoutblistering,chipping,orloosingadhesion.
` STAINLESS STEEL (OPTION)
SeveralType304stainlesssteelmaterialofconstructionoptionsareavailable.
• WELDED TYPE 304 STAINLESS STEEL COLD WATER BASINAType304weldedstainlesssteelcoldwaterbasinisavailable.AllsteelpanelsandstructuralmembersofthecoldwaterbasinareconstructedfromType304stainlesssteel.Seamsbetweenpanelsinsidethecoldwaterbasinarewelded,providinganadvantageoverboltedstainlesssteelcoldwaterbasinsforminimizingsusceptibilitytoleaksatbasinseams.Thebasinisleaktestedatthefactoryandweldedseamsareprovidedwitha5-year,leak-proofwarranty.
• STAINLESS STEEL HOT WATER BASINThehotwaterbasinandbasincoversareconstructedofType304stainlesssteel.
Welded Type 304 Stainless Steel Cold Water Basin
EVERTOUGH™ Construction Installation
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• JE PREMIER SERIES®AllunitstructuralelementsandthehotandcoldwaterbasinsareconstructedofType304stainlesssteel.Seamsbetweenpanelsinsidethecoldwaterbasinarewelded,providinganextremeadvantageoverboltedcoldwaterbasinsforminimizingsusceptibilitytoleaksatbasinseams.Thebasinisleaktestedatthefactoryandweldedseamsareprovidedwitha5-yearleak-proofwarranty.CasingpanelsandairintakelouversareconstructedofcorrosionandUV-resistantfiberglassreinforcedpolyester(FRP).EachcoolingtowerprovidedwiththeJEPREMIERSERIES®ConstructionisbackedbyacomprehensiveLouver-to-LouverSM5-yearwarranty,whichcoversALLcomponentsfromthefantothecoldwaterbasin,fromlouvertolouver,includingthemotor.
` BASINLESS UNIT CONSTRUCTION (OPTION)
ThebasinlessunitconstructionoptionenablesSeries3000CoolingTowerstobedirectlyinstalledonneworexistingcoldwaterbasins.Thiscustomfeaturereducesmaintenancecostsbyeliminatingtheintegralbasinfromtraditionalunits.Itsimplifiespipingandpumpingrequirementsofmulti-cellinstallations,eliminatesconcernforbasincorrosion,andprovidesacost-effectivesolutionformanyfield-erectedreplacementprojects.BACistheonlyleadingevaporativecoolingequipmentmanufacturertoprovidebasinlessconstructionforfactoryassembledequipment.
` SEISMIC/WIND UPGRADED STRUCTURE (OPTION)
Selectsteelpanelsandstructuralmembersareupgradedforhigherseismicandwindloadapplications.AnupgradedSeries3000iscertifiedtowithstanduptoanSDSof3.10gandwindloadsof82psf.AllBACupgradedunitsareshaketabletestedbyanindependentlaboratorytocertifythemostaccurateseismicratingsensuringthattheunitwillremainoperablefollowingaseismicevent.
` STANDARD FIBERGLASS REINFORCED POLYESTER (FRP) CASING PANELS
UsedwithBAC’sdurableframeconstruction,FRPcasingpanelsofferamoredurablecorrosionresistantunit.FRPcasingpanelsareakeycomponentduetotheircorrosionresistantproperties.
` STEEL CASING PANELS AND LOUVERS (OPTION)
SteelcasingpanelsandlouversareavailableinG-235millgalvanizedsteel,thermosettinghybridpolymer,andstainlesssteel.
Series 3000 Custom Features & Options
Basinless Construction
Seismic/Wind Upgraded Structure with Fiberglass Reinforced (FRP) Casing Panels
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› Drive System OptionsThe fan drive system provides the cooling air necessary to reject unwanted heat from the system to the atmosphere. All BAC drive systems use premium efficient cooling tower duty motors and include BAC’s comprehensive 5-year motor and drive warranty. Cooling tower duty motors are specially designed for the harsh environment inside a cooling tower and have permanently lubricated bearings, drastically decreasing the maintenance requirement of the motor. BAC belt drive systems are the most durable and maintenance friendly drive systems on the market, including single nut adjustment for belt tensioning to make belt tensioning simple.
` STANDARD BALTIDRIVE® POWER TRAIN
TheBALTIDRIVE®PowerTrainutilizesspecialcorrosionresistantmaterialsofconstructionandstate-of-the-arttechnologytoensureeaseofmaintenanceandreliableyear-roundperformance.ThisBACengineereddrivesystemconsistsofaspeciallydesignedpowerbandandtwocastaluminumsheaveslocatedatminimalshaftcenterlinedistancestomaximizebeltlife.Ascomparedtoageardrivesystem,thisspeciallyengineeredbeltdrivesystemprovidesmanyadvantages.TheBALTIDRIVE®PowerTrainrequiresonlyperiodicinspectionofcomponentsandbelttensioning,whichissimplewithasinglenutadjustment,andrequireslessdowntime.Onlyfanbearinglubricationisrequiredforroutinemaintenance.Beltdrivesystemsalsohavetheaddedadvantageofbeingsuitableforvariablefrequencydrive(VFD)applicationswithoutrequiringexpensiveoptionalaccessories.
` BALTIGUARD™ FAN SYSTEM (OPTION)
TheBALTIGUARD™FanSystemconsistsoftwostandardsingle-speedfanmotoranddriveassemblies.Onedriveassemblyissizedforfullspeedandload,andtheotherissizedapproximately2/3speedandconsumesonly1/3thedesignhorsepower.Thisconfigurationprovidesthereservecapabilityofastandbymotorintheeventoffailure.Asaminimum,approximately70%capacitywillbeavailablefromthelowhorsepowermotor,evenonadesignwet-bulbday.Controlsandwiringarethesameasthoserequiredforatwo-speed,two-windingmotor.RedundantmotorsareavailablebyincreasingthesizeofthestandbyfanmotoroftheBALTIGUARD™FanSystemtothesizeofthemainmotor.Thisprovides100%motorredundancyandthegreatestlevelofreliability.
BALTIDRIVE® Power Train Fan System
BALTIGUARD™ Fan System Provides Built in Redundancy
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` BALTIGUARD PLUS™ FAN SYSTEM (OPTION)
TheBALTIGUARDPLUS™FanSystembuildsontheadvantagesoftheBALTIGUARD™FanSystembyaddingavariablefrequencydrive(VFD)toeithertheponyorthemainmotor,dependingonsystemrequirements.Thisoffersthebenefitsofadditionalcapacitycontrolandenergysavings,alongwiththeredundancyofferedbytheBALTIGUARD™FanSystem.Alternatively,aVFDcanbeaddedtoboththeponyandmainmotorforcompletecapacitycontrolandredundancyunderanyload.
` GEAR DRIVE SYSTEM, CLOSE-COUPLED MOTOR (OPTION, STANDARD ON 31301C)
AgeardrivesystemisavailableasafandriveoptionontheSeries3000.Boththegeardriveandcouplingsareselectedwitha2.0servicefactor.Gearconstructionincludesanickel-alloysteelshaft,casehardenedgears,selflubrication,andasinglepiece,grayironhousing.Thisdrivesystemshipscompletelyinstalledandaligned.
` GEAR DRIVE SYSTEM, EXTERNALLY MOUNTED MOTOR (OPTION)
AgeardrivesystemwithaTEFCmotormountedoutsidetheairstreamisalsoavailableontheSeries3000.Anon-corrosivecarbon-fibercompositedriveshaftwithstainlesssteelhubsisselectedwitha2.0servicefactor.Themotoranddriveshaftshipseparatelyforeasyfieldinstallation.
` VIBRATION CUTOUT SWITCH (OPTION)
Afactorymountedvibrationcutoutswitchisavailabletoeffectivelyprotectagainstrotatingequipmentfailure.BACcanprovideeitheramechanicalorsolid-stateelectronicvibrationcutoutswitchinaNEMA4enclosuretoensurereliableprotection.Additionalcontactscanbeprovidedoneitherswitchtypetoactivateanalarm.Remoteresetcapabilityisalsoavailableoneitherswitchtype.
` EXTENDED LUBRICATION LINES (OPTION)
Extendedlubricationlinesareavailableforlubricationofthefanshaftbearings.Fittingsarelocatedontheexteriorcasingpanelnexttotheaccessdoor.
Series 3000 Custom Features & Options
BALTIGUARD PLUS™ Fan System Used for VFD Applications
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Extended Lubrication Lines with Grease Fittings Located by the Access Door
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Electric Water Level Control
Mechanical Water Level Control
› Cold Water BasinThe cooling tower water collects in the cold water basin which provides the required head pressure for the cooling system pump. The Series 3000 cold water basin includes BAC’s patented hygienic cold water basin design. During operation, BAC’s patented hygienic cold water basin eliminates any stagnant water zones, which are susceptible to biological growth.
` STANDARD MECHANICAL WATER LEVEL CONTROL
Mechanicalmake-upvalvesmustoperatecontinuouslyinthemoistandturbulentenvironmentexistingwithinevaporativecoolingequipment.Duetothisenvironment,theoperationofthevalvemustbesimple,andthevalvemustbedurable.BAC’shighqualitymechanicalwaterlevelcontrolassemblyisstandardwithallunits,andhasbeenspeciallydesignedtoprovidethemostreliableoperationwhilebeingeasytomaintain.Thisaccessoryisomittedforremotesumpapplications.
` ELECTRIC WATER LEVEL CONTROL (OPTION)
BAC’sElectricWaterLevelControl(EWLC)isastate-of-the-artconductivityactuated,probetypeliquidlevelcontrol.ThehermeticallysealedEWLCisengineeredandmanufacturedspecificallyforuseinevaporativecoolingsystemsandisequippedwithanerrorcodeLEDwhichilluminatestoindicatestatus,includingwhenthewaterand/orprobesaredirty.TheEWLCoptionreplacesthestandardmechanicalmake-upvalve,andincludesaslowclosing,solenoidactivatedvalveinthemake-upwaterlinetominimizewaterhammer.EWLCisrecommendedwhenmoreprecisewaterlevelcontrolisrequiredandinareasthatexperiencesub-freezingconditions.
` SIDE OUTLET DEPRESSED SUMP BOX (OPTION)
Asideoutletdepressedsumpboxisavailableforfieldinstallationbelowthebaseofthetower.Thisoptionfacilitateshorizontalpipingbelowthebasin,andisacompactalternativetousinganelbowinthepipingarrangement,savingonbothinstallationtimeandcost.TheoutletconnectionisdesignedtomatewithanASMEClass150flatfaceflange.Seethe“ConnectionGuide”onpage J176 formoreinformationonstandardandoptionalunitconnectiontypes.
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Series 3000 Custom Features & Options
` BASIN HEATERS (OPTION)
Evaporativecoolingequipmentexposedtobelowfreezingambienttemperaturesrequireprotectiontopreventfreezingofthewaterinthecoldwaterbasinwhentheunitisidle.Factory-installedelectricimmersionheaters,whichmaintain40°F(4.4°C)watertemperature,areasimpleandinexpensivewayofprovidingsuchprotection.
` STEAM COIL AND STEAM INJECTOR BASIN FREEZE PROTECTION (OPTION)
Steamcoilsandsteaminjectorsareavailabletoprovidebasinfreezeprotection(notavailableonunitswithTriArmor®CorrosionProtectionSystemorEVERTOUGH™Construction).
` BASIN SWEEPER PIPING (OPTION)
Basinsweeperpipingisaneffectivemethodofreducingsedimentthatmaycollectinthecoldwaterbasinoftheunit.Acompletepipingsystem,includingnozzles,isprovidedinthecoldwaterbasintoconnecttosidestreamfiltrationequipment(providedbyothers).Formoreinformationonfiltrationsystems,consult“FiltrationGuide”foundonpage J233.
` LOW AND HIGH LEVEL ALARM FLOAT SWITCHES (OPTION)
Lowandhighlevelalarmfloatswitchesareavailabletoprovideaddedcontroltoyourequipmentoperation.Levelalarmscanalertoperatorstoanabnormaloperatingconditiontoensurethehighestsystemefficiencywithminimalwaterusage.
Basin Sweeper Piping
Model Number
0°F (-17.8°C) Ambient Heaters
-20°F (-28.9°C) Ambient Heaters
Number of Heaters
kW per Heater
Number of Heaters
kW per Heater
3240C to 3393C, 3430C 2 6 2 9
3412C, 3436C, 3455C, 3482C, 3527C 2 8 2 12
3473C, 3501C, 3552C, 3604C, 3648C, 3672C 2 10 2 14
3728C to 31056C, 31133C 2 12 2 15
3583C, 3618C, 3676C to 3725C 2 14 2 18
31132C, 31186C to 31301C 2 14 2 20
H E A T E R k W D A T A
NOTE: This table is based on 460V/3 phase/60 Hz power.
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› Multi-Cell Unit OptionsSpecial care must be taken for multi-cell installations to ensure balanced water levels in the cold water basins across cells. If measures are not put in place to ensure balanced basin water levels, a potential exists that one basin may overflow and dump water, while the water level in another tower goes low and requires make-up. This leads to unnecessary water waste. To prevent this from occurring, BAC provides two options for balancing water levels and recommends that the installation be designed to ensure balanced flows to and from each tower.
` FLUME BOX – STANDARD ON ALL MULTI-CELL UNITS
Aflumeboxisprovidedasstandardformulti-cellunitstobalancethewaterlevelinthecoldwaterbasins.Seethe“ConnectionGuide”onpage J176 formoreinformation.
` EQUALIZER (OPTION)
Equalizerconnectionsareavailableasanoptionformulti-cellcoolingtowersinlieuofaflumebox.Useofanequalizerallowsforeasyisolationofacellforwinteroperation,maintenance,orinspectionwhilecontinuingsystemoperation.See“CoolingTowersinParallel”onpage J167formoreinformation.
› Water Distribution SystemThe Series 3000 Cooling Tower utilizes a low pump head gravity distribution system with large orifice non-clogging nozzles that requires less pump energy than a pressurized distribution system.
` STANDARD TOP INLET CONNECTIONS
TheSeries3000comesstandardwithtopinletconnectionstoeachofthehotwaterbasins.Hotwaterbasincoversmatchingtheunitmaterialofconstructioncomeineasytohandlesectionsforeasyaccessandinspectionofthedistributionsystem.Theuseofgravitydistributionminimizespumpheadrequirementsandallowsformaintenanceduringunitoperation.BAC’spatentednon-clognozzlesensureevenflowoverthefillareaandaresimpletoremoveformaintenance.
Flume Box
FlumeBox
Top Inlet Connections
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Series 3000 Custom Features & Options
` EASY CONNECT® PIPING ARRANGEMENT (OPTION)
TheEASYCONNECT®PipingArrangementsimplifieswaterinletpipingontheSeries3000byautomaticallybalancingtheflowwithineachcell,eliminatingtheneedforflowbalancingvalves.Asinglewaterinletconnection,locatedonthesideorbottomofeachunit,eliminatestheneedforoverheadpipingandpipingsupports.Itreducesinstallationcostsandreducespotentialforerrorsduringfieldpipingfabrication.
` WEIR DAMS (OPTION)
Reducingwaterflowthroughaunitbelowtherecommendedlevelmaypotentiallycreateunevenwaterdistributionthroughtheheattransfersection,causingscalebuildup,splashout/drift,andicing.Tosuccessfullymodulatethewaterflowwhileavoidingpotentialcomplications,weirdamsmaybeinstalledinthehotwaterbasin.Withaweirdam,thehotwaterbasincanaccommodateaflowrangeof50%to100%ofthedesignflow.
› FillBACross® Fill, BAC’s patented crossflow hanging fill, was developed after years of extensive research. BACross® Fill is made of PVC and is optimized to provide the most efficient thermal capacity. PVC is virtually impervious to rot, decay, and biological attack. The fill is elevated above the cold water basin floor to facilitate cleaning and maintenance. The integral eliminators effectively strip entrained moisture from the leaving air stream with minimum pressure drop to prevent water loss with negligible impact on efficiency.
` STANDARD FILL
Standardfillcanbeusedinapplicationswithenteringwatertemperatureupto130°F(54.4°C).Thefillanddrifteliminatorsareformedfromself-extinguishingPVChavingaflamespreadratingof5perASTME84.
` HIGH TEMPERATURE FILL (OPTION)
Anoptionalhightemperaturefillmaterialisavailablewhichincreasesthemaximumallowableenteringwatertemperatureto140°F(60°C).
Weir Dams
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› Capacity EnhancementThe need to enhance the capacity of a unit may be necessary when layout is restricted or if capacity requirements have increased and exceed an existing unit’s capabilities. By enhancing the capacity of a unit, it may be possible to use a smaller foot print while still meeting thermal requirements of the installation.
` VELOCITY RECOVERY (VR) STACKS (OPTION)
AVRstackisaconicalfancowlextensionthatreducesthedischargepressurethefanhastoworkagainst,allowingthefantomovemoreairforthesameenergyinput.Bymovingmoreairthroughthesameunit,thecoolingcapacityisincreasedwithoutincreasinghorsepowerorfootprint.Effectively,theamountofenergyrequiredforeachtonofcoolingcapacityisreduced.VRstacksarefactoryassembled,CTIcertified,andcanbeconfiguredduringinitialunitpurchasetoreduceenergyrequirementsorthroughtheaftermarkettoincreasecapacity.
› Shipping and RiggingBAC units are factory-assembled to ensure uniform quality with minimum field assembly. Each unit has been designed with rigging and assembly in mind and includes features to minimize the number of tools required and installation time.
` STANDARD RIGGING GUIDES
Riggingguidesallowfortheupperandlowersectionofunitswithatwopiecerigtoalignandengage.Theguidesensureproperplacementofthetopsectionformulti-cellinstallations,makingriggingmuchsimplerandreducingthetimerequired.Thisisespeciallycriticalduringmulti-cellinstallationswhenunitsareriggedside-by-side.
` KNOCKDOWN UNITS (OPTION)
Knockdownunitsareavailableforjobswhereaccesstothecoolingtowerlocationislimitedbyelevators,doorways,orsimilarobstacles,whereliftingmethodsimposeverystrictweightlimits,orwheretheshippingcostofafullyassembledtowerisexcessive.Allmaterialsofconstructionanddesignfeaturesarethesameasthoseofafactoryassembledunit.WeldedType304stainlesssteelcoldwaterbasinsandTriArmor®CorrosionProtectionSystemcoldwaterbasinsareexcludedduetotheneedforin-plantassembly.
Rigging Guides Ensure Alignment
Velocity Recovery (VR) Stacks
Knockdown Unit Installation
B25 Q U E S T I O N S ? C A L L 4 1 0 . 7 9 9 . 6 2 0 0 O R V I S I T W W W . B A L T I M O R E A I R C O I L . C O M
Series 3000 Custom Features & Options
› Sound OptionsRecognition of the importance of sound reduction is growing and can be a very important design criterion for any project. BAC maintains the widest selection of sound mitigating options in the market place and can provide the most cost effective option to meet any requirement.
` STANDARD FAN
ThefanprovidedforallSeries3000CoolingTowersisselectedtooptimizelowsoundlevelsandmaximizethermalperformance.
` LOW SOUND FAN (OPTION)
TheLowSoundFanoptionreducessoundupto9dBA.Addingahighsolidityfandecreasesfanspeeds,whichproportionallydecreasessoundlevels.ThethermalperformancewiththeLowSoundFanhasbeencertifiedinaccordancewithCTIStandardSTD-201.
` WHISPER QUIET FAN (OPTION)
Forthemostextremesoundlimitations,BAC’sWhisperQuietFanreducessoundupto19dBA.Thefiberglassreinforcedpolyester(FRP)fanbladeshavebladeleadingedgeprotectionasstandard.Thesechemicalresistant,non-corrosivefansrequireminimalmaintenance,makingthemwellsuitedforuseincoolingtowerapplications.
` SOUND ATTENUATION (OPTION)
Factorydesigned,tested,andratedsoundattenuationoptionsareavailableforboththeairintakeanddischarge.ConsultyourlocalBACRepresentativeregardingavailableoptions.
› Air Intake OptionsIn a cooling tower, airborne debris can be entrained in the water through the unit’s air intake. The Series 3000 has several options for air intake accessories that prevent debris from entering the system and maintain even unobstructed flow through the unit. Reducing the amount of debris that enters the tower lowers maintenance requirements and helps to maintain thermal efficiency.
Whisper Quiet Fan
Low Sound FanCust
omer
Valu
ed
P R O D U C T & A P P L I C A T I O N H A N D B O O K 2 0 1 2 B26
` STANDARD LOUVERS
Airintakelouversmatchingthematerialofconstructionoftheunitcasingpanelsarestandard.Scaleformationandicingonthelouversandfillsheetscandamagethefillandreducethermalperformance.TheSeries3000louversarespeciallydesignedwithgreaterspacingbetweenlouvers(12”)andarecompletelyseparatefromthefillsection.Thisreducesscaleandiceaccumulationandallowsforunobstructedairflowthroughtheunit.
` COMBINED INLET SHIELDS (CIS) (OPTION)
TheCombinedInletShields’(CIS)bentflowpathblockssunlightfromthecoldwaterbasinandfillsectionandactsasascreentopreventdebrisfromenteringtheunit.Thesebenefitsresultinasignificantreductioninalgaegrowth,debrisaccumulation,andscalebuild-up.CISareconstructedfromcorrosionandUVresistantPVC,areCTIcertified,andareinstalledineasytohandlesectionsthatareseparatefromthefillsectiontofacilitateremoval,inspection,andreplacement.TheuseofCISresultsinlowermaintenancecostsandeaseofmaintenanceoverthelifeoftheunit.
` AIR INTAKE SCREENS (OPTION)
1”x1”wiremeshscreensareavailablefactory-installedovertheairintakelouverstopreventdebrisfromenteringthetowerandareCTIcertified.
› Access OptionsBAC provides a broad offering of access options. Our evaporative equipment is designed to be the most easily maintained for sustaining capacity over a longer life. All BAC platforms and ladders are OSHA compliant to ensure personnel safety and code compliance.
` MOTOR REMOVAL SYSTEM (OPTION)
Allmotorremovalsystemoptionsincludemodulardavitarm(s)tofacilitatemotorreplacement.TherearethreetypesofmotorremovalsystemsavailableontheSeries3000.
Combined Inlet Shields (CIS)
Motor Removal System with Davit Arm, Motor Access Platform, and Handrail Package
Cust
omer
Valu
ed
B27 Q U E S T I O N S ? C A L L 4 1 0 . 7 9 9 . 6 2 0 0 O R V I S I T W W W . B A L T I M O R E A I R C O I L . C O M
External Ladder, Safety Cage, and Handrail
Internal Ladder, Service Platform, and Walkway
` EXTERNAL PLATFORMS AND LADDER PACKAGES (OPTION)
Externalplatformsandladderpackages(nowfactoryassembledpriortoshipping)areavailabletoprovidesafeaccesstokeycomponentsoftheunitformaintenance.Multipleconfigurationsareavailable,includinglouverfaceplatformstogainaccesstothedistributionsystemandmotoraccessplatformsforexternallymountedgeardrivemotors.
ACCESS DOOR PLATFORM AND LADDER PACKAGES (OPTION)
Anaccessdoorplatformisavailabletoallowaccesstotheunitwheninstalledonelevatedsupports(thesearenowfactoryassembledpriortoshipping).Thisoptionallowsforsafeaccesstotheunit,aswellasaworkingplatformtostagetoolsformaintenance.
` HANDRAIL PACKAGES (OPTION)
Handrailpackagesareavailabletoprovidesafeaccesstothetopoftheunitformaintenancetothedistributionsystem.Fandeckextensionsareavailableforpassagearoundthefanonunitsdesignedwithmaximizedfandiameters,VelocityRecovery(VR)Stacks,ordischargesoundattenuation.Thespeciallydesignedhandrailpackagesaresecuredforcompactshippinginthecoldwaterbasintominimizeshippingcostsandarereadyforfieldassembly.
` INTERNAL WALKWAY (OPTION)
Aninternalwalkwayisavailable,allowingaccesstothespaciousplenumareaformaintenanceandinspectionofthecoldwaterbasin,make-up,fill,anddrivesystem.
` INTERNAL SERVICE PLATFORM AND LADDER PACKAGES (OPTION FOR TWO PIECE UNITS)
Foraccesstothemotoranddriveassemblies,aninternalladderandupperserviceplatformwithhandrailsisavailableonlargerunits.Safetygatesareavailableforallhandrailopenings,andallcomponentsaredesignedtomeetOSHArequirements.Aninternalwalkwayisrequiredwiththispackage.
NOTE: Platforms, ladders, handrails, safety gates, and safety cages can be added at
the time of order or as an aftermarket item.
External Ladder and Platform
Cust
omer
Valu
edCu
stom
er
Valu
edSeries 3000 Custom Features & Options
P R O D U C T & A P P L I C A T I O N H A N D B O O K 2 0 1 2 B28
NOTE:
3728C thru 31056C and 31132C thru 31301C ship in two sections per cell. The top section is the heaviest and tallest.
Top section heights are:
• 3728C thru 3970C: 10’-3”
• 3985C thru 31056C: 11’-7”
• 31132C: 10’-5”
• 31213C: 11’-9”
• 31301C: 12’-7”
Series 3000 Engineering Data
NOTE: Do not use for construction. Refer to factory certified dimensions. This catalog includes data current at
the time of publication, which should be reconfirmed at the time of purchase. Up-to-date engineering data, free
product selection software, and more can be found at www.BaltimoreAircoil.com.
L3”
L E EE
AH
Access Door Both Ends
W
Side Elevation: Double Cell UnitSide Elevation: Single Cell Unit
End Elevation
L3”
L E EE
AH
Access Door Both Ends
W
B29 Q U E S T I O N S ? C A L L 4 1 0 . 7 9 9 . 6 2 0 0 O R V I S I T W W W . B A L T I M O R E A I R C O I L . C O M
Model Number
Nominal Tonnage[2]
MotorHP
Fan(CFM)
Weights (lbs) Dimensions[4]
Operating[3] ShippingHeaviest Section L W H[5] A
3240C 240 10 62,790 15,200 7,610 7,610
8’-6” 18’-1” 9’-4” 8’-8”3272C 272 15 71,340 15,320 7,730 7,730
3299C 299 20 78,110 15,380 7,790 7,790
3333C 325 20 85,720 16,190 8,060 8,060
8’-6” 18’-1” 10’-8” 10’-0”3358C 349 25 91,960 16,220 8,090 8,090
3379C 369 30 97,400 16,270 8,140 8,140
3371C 371 25 97,890 17,120 8,450 8,450
8'-6" 18'-1" 12'-0" 11'-4"3393C 393 30 103,700 17,170 8,500 8,500
3430C 430 40 113,460 17,330 8,660 8,660
3412C 399 25 103,700 19,000 9,390 9,3909’-10” 20’-1” 10’-10” 10’-0”
3436C 422 30 109,830 19,050 9,440 9,440
3455C 434 25 112,250 19,770 9,710 9,710
9’-10” 20’-1” 12’-2” 11’-4”3482C 459 30 118,880 19,820 9,760 9,760
3527C 502 40 130,160 19,980 9,920 9,920
3473C 458 25 118,870 22,730 10,900 10,90011’-10” 21’-7” 10’-11” 10’-0”
3501C 485 30 125,900 22,780 10,950 10,950
3552C 527 30 136,170 25,150 11,510 11,510
11’-10” 21’-7”12’-3”
11’-4”3604C 577 40 149,090 25,310 11,670 11,670
3648C 619 50 159,950 25,320 11,680 11,680
3672C 642 60 166,020 26,080 12,440 12,440 12’-9”
3728C 728 40 178,860 30,700 14,460 8,430
11’-10” 21’-7” 16’-5” 15’-6”3781C 781 50 191,890 30,860 14,620 8,590
3828C 828 60 203,230 30,870 14,630 8,600
3871C 871 75 213,780 31,830 15,590 9,560
3872C 846 50 206,630 33,700 15,380 8,600
11’-10” 21’-7” 19’-1” 18’-2”3923C 896 60 218,840 33,910 15,590 8,810
3970C 941 75 230,080 34,870 16,550 9,770
3918C 918 60 222,820 35,380 16,020 8,81011'-10" 21'-7" 20'-5" 19'-6"
3984C 985 75 239,080 35,470 16,100 8,890
3985C 985 60 229,950 36,500 16,360 9,210
11’-10” 21’-7” 21’-9” 20’-10”31056C 1,056 75 246,700 36,590 16,440 9,290
31133C [1] 1,133 100 264,690 38,510 18,360 10,380
3583C 557 25 143,950 32,890 15,650 15,650
14’-0” 24’-1” 12’-3” 11’-4”
3618C 591 30 152,460 32,940 15,700 15,700
3676C 646 40 166,920 33,100 15,860 15,860
3725C 693 50 179,080 33,110 15,870 15,870
3719C 719 60 185,800 33,120 15,880 15,880
31132C 1,105 75 267,880 43,080 20,830 11,43014’-0” 24’-1”
19’-9”18’-2”
31186C [1] 1,186 100 287,520 45,000 22,750 12,520 20’-1”
31130C 1,130 75 278,730 44,420 21,180 11,43014'-0" 24'-1"
21'-1"19'-6"
31212C [1] 1,212 100 298,960 46,340 23,100 12,520 21'-5"
31213C 1,213 75 282,010 45,760 21,530 12,14014’-0” 24’-1”
22’-5”20’-10”
31301C [1] 1,301 100 302,580 47,680 23,450 13,230 22’-9”
S I N G L E C E L L U N I T
Series 3000 Engineering Data
P R O D U C T & A P P L I C A T I O N H A N D B O O K 2 0 1 2 B30
Model Number
Nominal Tonnage[2]
MotorHP
Fan(CFM)
Weights (lbs) Dimensions[4]
Operating[3] ShippingHeaviest Section L W H[5] A
3240C-2 480 (2) 10 125,580 30,400 15,220 7,610
17’-2” 18’-1” 9’-4” 8’-8”3272C-2 544 (2) 15 142,680 30,640 15,460 7,730
3299C-2 598 (2) 20 156,220 30,760 15,580 7,790
3333C-2 650 (2) 20 171,440 32,380 16,120 8,060
17’-2” 18’-1” 10’-8” 10’-0”3358C-2 698 (2) 25 183,920 32,440 16,180 8,090
3379C-2 738 (2) 30 194,800 32,540 16,280 8,140
3371C-2 742 (2) 25 195,780 34,240 16,900 8,450
17'-2" 18'-1" 12'-0" 11'-4"3393C-2 786 (2) 30 207,400 34,340 17,000 8,500
3430C-2 860 (2) 40 226,920 34,660 17,320 8,660
3412C-2 798 (2) 25 207,400 38,000 18,780 9,39019’-9” 20’-1” 10’-10” 10’-0”
3436C-2 844 (2) 30 219,660 38,100 18,880 9,440
3455C-2 868 (2) 25 224,500 39,540 19,420 9,710
19’-9” 20’-1” 12’-1” 11’-4”3482C-2 918 (2) 30 237,760 39,640 19,520 9,760
3527C-2 1,004 (2) 40 260,320 39,960 19,840 9,920
3473C-2 916 (2) 25 237,740 45,460 21,800 10,90023’-10” 21’-7” 10’-11” 10’-0”
3501C-2 970 (2) 30 251,800 45,560 21,900 10,950
3552C-2 1,054 (2) 30 272,340 50,300 23,020 11,510
23’-10” 21’-7”12’-2”
11’-4”3604C-2 1,154 (2) 40 298,180 50,620 23,340 11,670
3648C-2 1,238 (2) 50 319,900 50,640 23,360 11,680
3672C-2 1,284 (2) 60 332,040 52,160 24,880 12,440 12’-9”
3728C-2 1,456 (2) 40 357,720 61,400 28,920 8,430
23’-10” 21’-7” 16’-5” 15’-6”3781C-2 1,562 (2) 50 383,780 61,720 29,240 8,590
3828C-2 1,656 (2) 60 406,460 61,740 29,260 8,600
3871C-2 1,742 (2) 75 427,560 63,660 31,180 9,560
3872C-2 1,692 (2) 50 413,260 67,400 30,760 8,600
23’-10” 21’-7” 19’-1” 18’-2”3923C-2 1,792 (2) 60 437,680 67,820 31,180 8,810
3970C-2 1,882 (2) 75 460,160 69,740 33,100 9,770
3918C-2 1,836 (2) 60 445,640 70,760 32,040 8,81023'-10" 21'-7" 20'-5" 19'-6"
3984C-2 1,970 (2) 75 478,160 70,940 32,200 8,890
3985C-2 1,970 (2) 60 459,900 73,000 32,720 9,210
23’-10” 21’-7” 21’-9” 20’-10”31056C-2 2,112 (2) 75 493,400 73,180 32,880 9,290
31133C-2 [1] 2,266 (2) 100 529,380 77,020 36,720 10,380
3583C-2 1,144 (2) 25 287,900 65,780 31,300 15,650
28’-1” 24’-1” 12’-3” 11’-4”
3618C-2 1,182 (2) 30 304,920 65,880 31,400 15,700
3676C-2 1,292 (2) 40 333,840 66,200 31,720 15,860
3725C-2 1,386 (2) 50 358,160 66,220 31,740 15,870
3719C-2 1,438 (2) 60 371,600 66,240 31,760 15,880
31132C-2 2,210 (2) 75 535,760 86,160 41,660 11,43028’-1” 24’-1”
19’-9”18’-2”
31186C-2 [1] 2,372 (2) 100 575,040 90,000 45,500 12,520 "20'-1""
31130C-2 2,260 (2) 75 557,460 88,840 42,360 11,43028'-1" 24'-1"
21'-1"19'-6"
31212C-2 [1] 2,424 (2) 100 597,920 92,680 46,200 12,520 21’-5”
31213C-2 2,426 (2) 75 564,020 91,520 43,060 12,14028’-1” 24’-1”
22’-5”20’-10”
31301C-2 [1] 2,602 (2) 100 605,160 95,360 46,900 13,230 22’-9”
D O U B L E C E L L U N I T
NOTE: Do not use for construction. Refer to factory certified dimensions. This catalog includes data current at
the time of publication, which should be reconfirmed at the time of purchase. Up-to-date engineering data, free
product selection software, and more can be found at www.BaltimoreAircoil.com.
NOTE: Refer to page B37 for data table reference notes.
B31 Q U E S T I O N S ? C A L L 4 1 0 . 7 9 9 . 6 2 0 0 O R V I S I T W W W . B A L T I M O R E A I R C O I L . C O M
Series 3000 Engineering Data
Model Number
Dimensions[1] Inlet Connection Sizes[2,4] Outlet Connection Sizes[3,4]
B C D FEasy
Connect Top Inlet OutletRemote Sump
3240C
5’-9” 3’-9” 9” 6’-6” 8” (2) 6” 8” 10”3272C
3299C
3333C
6’-7” 3’-9” 9” 6’-6” 8” (2) 6” 8” 10”3358C
3379C
3371C
6'-7" 3'-9" 9" 6'-6" 8" (2) 6" 8” 12"3393C
3430C
3412C6’-7” 3’-9” 9” 6’-9” 8” (2) 6” 8” 12”
3436C
3455C
6’-7” 3’-9” 10” 6’-9” 10” (2) 8” 10” 12”3482C
3527C
3473C6’-7” 4’-0” 10” 8’-8” 10” (2) 8” 10” 12”
3501C
3552C
6’-7” 4’-0” 10” 8’-8” 10” (2) 8” 10” 14”3604C
3648C
3672C
3728C
10’-5” 4’-0” 10” 8’-8” 12” (2) 8” 12" 16"3781C
3828C
3871C
3872C
13’-1” 4’-0” 10” 8’-8” 12” (2) 8” 12” 16”3923C
3970C
3918C14'-5" 4'-0" 10" 8'-8" 12" (2) 8" 12" 16"
3984C
3985C
15’-9” 4’-0” 10” 8’-8” 14" (2) 10" 14" 20"31056C
31133C
3583C
6’-7” 4’-1” 10” 8’-10” 10” (2) 8” 10” 14"
3618C
3676C
3725C
3719C
31132C13’-1” 4’-1” 10” 8’-10” 14” (2) 10” 14” 20”
31186C
31130C14'-5" 4'-1" 10" 8'-10" 14" (2) 10" 14" 20"
31212C
31213C15’-9” 4’-1” 10” 8’-10” 14” (2) 10” 14” 20”
31301C
C O N N E C T I O N D I M E N S I O N S
NOTE: Refer to page B37 for data table reference notes.
P R O D U C T & A P P L I C A T I O N H A N D B O O K 2 0 1 2 B32
AH
Access DoorBoth Ends
Standard Side Outlet
W
1/2 W
B
D
Optional End InletEASY CONNECT®
1/2 L
3’-9”
Face A
Face B
Standard Top Inlet
C UNITL C UNITL
Face A Face B
C
OptionalBottomInlet EASY
CONNECT®
F
OptionalBottomOutlet/
Remote Sump
1/2 W
End Elevation: Face A
Plan View: Top
Plan View: Basin
NOTE: Do not use for construction. Refer to factory certified dimensions. This catalog includes data current at
the time of publication, which should be reconfirmed at the time of purchase. Up-to-date engineering data, free
product selection software, and more can be found at www.BaltimoreAircoil.com.
B33 Q U E S T I O N S ? C A L L 4 1 0 . 7 9 9 . 6 2 0 0 O R V I S I T W W W . B A L T I M O R E A I R C O I L . C O M
ModelNumber
Operating LoadVertical (lbs)
Maximum OperatingWeight (lbs) A B C D
3240C 2,420 10,120
9’-1 3/4” 18’-4 1/2” 9’-2 1/4” —3272C 2,460 10,240
3299C 2,470 10,300
3333C 2,670 11,110
9’-1 3/4” 18’-4 1/2” 9’-2 1/4” —3358C 2,680 11,140
3379C 2,690 11,190
3371C 2,830 12,040
9’-1 3/4” 18’-4 1/2” 9’-2 1/4” —3393C 2,840 12,090
3430C 2,900 12,250
3412C 3,130 12,93010’-5 1/4” 20’-4 1/2” 10’-2 1/4” —
3436C 3,140 12,980
3455C 3,350 13,700
10’-5 1/4” 20’-4 1/2” 10’-2 1/4” —3482C 3,370 13,750
3527C 3,410 13,910
3473C 3,770 14,71012’-5 3/4” 21’-10 1/2” 10’-11 1/4” —
3501C 3,780 14,760
3552C 4,100 15,870
12’-5 3/4” 21’-10 1/2” 10’-11 1/4” —3604C 4,140 16,030
3648C 4,150 16,040
3672C 4,450 16,800
3728C 5,640 21,210
12’-5 3/4” 21’-10 1/2” 10’-11 1/4” —3781C 5,650 21,370
3828C 5,700 21,380
3871C 6,020 22,340
3872C 6,390 24,210
12’-5 3/4” 21’-10 1/2” 10’-11 1/4” —3923C 6,440 24,420
3970C 6,760 25,380
3918C 6,680 25,89012’-5 3/4” 21’-10 1/2” 10’-11 1/4” —
3984C 6,700 25,980
3985C 7,690 27,010
12’-5 3/4” 21’-10 1/2” 10’-11 1/4” —31056C 7,710 27,100
31133C 8,090 29,020
3583C 3,100 21,220
14’-7 1/8” 24’-4 1/2” 7’-8 1/4” 9’-0”
3618C 3,110 21,270
3676C 3,140 21,430
3725C 3,140 21,440
3719C 3,190 21,450
31132C 4,940 31,41014’-7 1/8” 24’-4 1/2” 7’-8 1/4” 9’-0”
31186C 5,320 33,330
31130C 5,280 32,75014’-7 1/8” 24’-4 1/2” 7’-8 1/4” 9’-0”
31212C 5,660 34,670
31213C 5,440 34,09014’-7 1/8” 24’-4 1/2” 7’-8 1/4” 9’-0”
31301C 5,820 36,010
C O N C R E T E B A S I N E N G I N E E R I N G D A T A F O R O P T I O N A L B A S I N L E S S U N I T S
Series 3000 Engineering Data
NOTE: Refer to page B37 for data table reference notes.
P R O D U C T & A P P L I C A T I O N H A N D B O O K 2 0 1 2 B34
1’-2 7/8”1’-5 7/8” Min.
C
6” Min.
Air In
3” Min.(Typ)
1’-5 7/8” Min.
1’-2 7/8”
Air In A
B
10
5/8
” M
in.
7 5
/8”
3”
Min
. (T
yp)
10
5/8
” M
in.
7 5
/8”
(6) 3/4” Dia. Anchor Bolts
C D
B
C
6” Min. 6” Min.
Air In Air In
(8) 3/4” Dia. Anchor Bolts
1’-2 7/8”1’-5 7/8” Min.
3” Min.(Typ)
3”
Min
. (T
yp)
11
1/4
” M
in.
8 1
/4”
11
1/4
” M
in.
8 1
/4”
1’-5 7/8” Min.
1’-2 7/8”
Basin Depth Top of Piers And Base of Cooling Tower
Operating Water Level
See Detail A
1’-
3”
1’-
6”
Concrete Basin Wall SlopeDetail A
1”
Plan View of Concrete Basin: Models 3240C thru Models 31133C
Plan View of Concrete Basin: Models 3583C thru Models 31301C
Side View of Concrete Basin: All Models
NOTE: Do not use for construction. Refer to factory certified dimensions. This catalog includes data current at
the time of publication, which should be reconfirmed at the time of purchase. Up-to-date engineering data, free
product selection software, and more can be found at www.BaltimoreAircoil.com.
B35 Q U E S T I O N S ? C A L L 4 1 0 . 7 9 9 . 6 2 0 0 O R V I S I T W W W . B A L T I M O R E A I R C O I L . C O M
ModelNumber
Weights (lbs) Dimensions
Operating[1] Shipping[1,2]
WT. at BoltHole
Locations L1 L2 W A B C D
3240C 15,200 7,610 3,800
8’-5 3/4” 17’-2” 18’-0 1/2” 9’-4” 1 1/8” 8’-3 1/2” 4 3/4”3272C 15,320 7,730 3,830
3299C 15,380 7,790 3,845
3333C 16,190 8,060 4,048
8’-5 3/4” 17’-2” 18’-0 1/2 9’-4” 1 1/8” 8’-3 1/2” 4 3/4”3358C 16,220 8,090 4,055
3379C 16,270 8,140 4,068
3371C 17,120 8,450 4,280
8’-5 3/4” 17’-2” 18’-0 1/2” 9’-4” 1 1/8” 8’-3 1/2” 4 3/4”3393C 17,170 8,500 4,293
3430C 17,330 8,660 4,333
3412C 19,000 9,390 4,7509’-9 1/4” 19’-9” 20’-0 1/2” 11’-4” 1 1/8” 9’-7” 4 3/4”
3436C 19,050 9,440 4,763
3455C 19,770 9,710 4,943
9’-9 1/4” 19’-9” 20’-0 1/2” 11’-4” 1 1/8” 9’-7” 4 3/4”3482C 19,820 9,760 4,955
3527C 19,980 9,920 4,995
3473C 22,730 10,900 5,68311’-9 3/4” 23’-10” 21’-6 1/2” 12’-10” 1 1/8” 11’-7 1/2” 4 3/4”
3501C 22,780 10,950 5,695
3552C 25,150 11,510 6,288
11’-9 3/4” 23’-10” 21’-6 1/2” 12’-10” 1 1/8” 11’-7 1/2” 4 3/4”3604C 25,310 11,670 6,328
3648C 25,320 11,680 6,330
3672C 26,080 12,440 6,520
3728C 30,700 14,460 7,675
11’-9 3/4” 23’-10” 21’-6 1/2” 12’-10” 1 1/8” 11’-7 1/2” 4 3/4”3781C 30,860 14,620 7,715
3828C 30,870 14,630 7,718
3871C 31,830 15,590 7,958
3872C 33,700 15,380 8,425
11’-9 3/4” 23’-10” 21’-6 1/2” 12’-10” 1 1/8” 11’-7 1/2” 4 3/4”3923C 33,910 15,590 8,478
3970C 34,870 16,550 8,718
3918C 35,380 16,020 8,84511’-9 3/4” 23’-10” 21’-6 1/2” 12’-10” 1 1/8” 11’-7 1/2” 4 3/4”
3984C 35,470 16,100 8,868
3985C 36,500 16,360 9,125
11’-9 3/4” 23’-10” 21’-6 1/2” 12’-10” 1 1/8” 11’-7 1/2” 4 3/4”31056C 36,590 16,440 9,148
31133C 38,510 18,360 9,628
3583C 32,890 15,650 8,223
13’-11 1/8” 28’-0 3/4” 24’-0 1/2” 15’-4” 1 11/16” 13’-7 3/4” 5 7/8”
3618C 32,940 15,700 8,235
3676C 33,100 15,860 8,275
3725C 33,110 15,870 8,278
3719C 33,120 15,880 8,280
31132C 43,080 20,830 10,77013’-11 1/8” 28’-0 3/4” 24’-0 1/2” 15’-4” 1 11/16” 13’-7 3/4” 5 7/8”
31186C 45,000 22,750 11,250
31130C 44,420 21,180 11,10513’-11 1/8” 28’-0 3/4” 24’-0 1/2” 15’-4” 1 11/16” 13’-7 3/4” 5 7/8”
31212C 46,340 23,100 11,585
31213C 45,760 21,530 11,44013’-11 1/8” 28’-0 3/4” 24’-0 1/2” 15’-4” 1 11/16” 13’-7 3/4” 5 7/8”
31301C 47,680 23,450 11,920
Series 3000 Structural Support
S T R U C T U R A L S U P P O R T
P R O D U C T & A P P L I C A T I O N H A N D B O O K 2 0 1 2 B36
TherecommendedsupportarrangementfortheSeries3000CoolingTowerconsistsofparallelI-beamspositionedasshowninthedrawingsonpage B36.Besidesprovidingadequatesupport,thesteelalsoservestoraisetheunitaboveanysolidfoundationtoassureaccesstothebottomofthetower.TheSeries3000CoolingTowermayalsobesupportedoncolumnsattheanchorboltlocationsshowninPlanA(singlecell)orPlanC(doublecell).Aminimumbearingsurfaceof12”x12”mustbeprovidedundereachoftheconcentratedloadpoints.Alternatesteelsupportarrangementscanbefoundonpage B37.TosupportaSeries3000CoolingToweroncolumnswithanalternatesteelsupportarrangementortheoptionalupgradedseismicandwindratedunit,consultyourlocalBACRepresentative.
4 1/2”
Air Intake Air IntakeC
Bolts
B
B
L1
Bolts
A
W
3/4” Dia. Mounting Holes(4 Required Models 3240C Thru 3719C)(8 Required Models 3728C Thru 31301C)
Unit Outline
CL
Additional Anchor Bolts Models 3728C Thru 31301C
Unit Overall
CL
Plan A: Single Cell Unit
Plan C: Double Cell Unit
3/4” Dia. Mounting Holes(8 Required Models 3240C Thru 3719C)(16 Required Models 3728C Thru 31301C)
Air Intake
L2
CBoltsCL
CBoltsCL
B
B
D
WUnit Overall
ABoltsCL
Unit Outline
Additional Anchor Bolts Models 3728C Thru 31301C
4 1/2”
Air Intake Air Intake
Air Intake
Plan B: Single Cell Unit
Unit OutlineAir Intake Air Intake
3/4” Dia. Mounting Holes(4 Required Models 3240C Thru 3719C)(8 Required Models 3728C Thru 31301C)
B
B
CBoltsCL
A
WUnit Overall
BoltsCL
L1
4 1/2”
Additional Anchor Bolts Models 3728C Thru 31301C
NOTES:
1. Operating weight is based on the water level
in cold water basin at overflow height.
2. Unit support beams and anchor bolts to be
designed and furnished by others.
3. Support beams must be flush and level at top.
4. Steel frame members perpendicular to the
support beams and under the air intake
edges of unit must be at least 2” below the
top of the support beams.
5. For support beam spacing other than shown,
mounting holes in the unit are to be drilled
by others.
B37 Q U E S T I O N S ? C A L L 4 1 0 . 7 9 9 . 6 2 0 0 O R V I S I T W W W . B A L T I M O R E A I R C O I L . C O M
Series 3000 Alternative Structural Support
TheSeries3000CoolingTowers(excludingbasinlessoption)canaccommodatePlanA(singlecell)andPlanC(doublecell)supportwithalternativespacingofanchorboltholecenterlinesaslistedinthetablebelow.BACprovidesspecificanchoragedrawingsinthejobfilethatreflecttherevisedanchorboltholecenterlinedimensiononly.IBCwindandseismicloadratingsarenotavailableonalternatesteelsupportarrrangements.Theunitwillhavepre-punchedanchorboltholesinthestandardandminimumholespacinglocationsonly.Allotheralternativeanchorboltholesarelocatedanddrilledbyothers.
Model Number
Maximum Spacing
“A” Dimension
Standard Spacing
“A” Dimension
Spacing Range to Avoid due to Cold Water Basins Seams Interfere With
Bolt Hole Locations
Minimum Spacing
“A” Dimension
3240C to 3430C 16’-0” 9’-4” 8’-5 1/2” thru 7’-9 3/8” 7’-5”
3412C to 3527C 16’-0” 11’-4” 10’-1 3/4” thru 9’-5 5/8” 8’-0”
3473C to 31133C 16’-0” 12’-10” 11’-2 3/4” thru 11’-10 7/8” 9’-6”
3583C to 31301C 16’-0” 15’-4” — 12’-0”
NOTE: The standard
structural support figures
on page B36 apply to
alternative structural
support as well.
A LT E R N A T I V E S T R U C T U R A L S U P P O R T
1.
NOTES FOR SINGLE CELL AND DOUBLE CELL UNITS:
(PAGES B29 AND B30):
1. 31133C, 31186C, 31212C, and 31301C are supplied with a gear drive
system as standard.
2. Nominal tons of cooling represents the capability to cool 3 USGPM of water from a 95°F entering water temperature to an 85°F leaving water temperature at a 78°F entering wet-bulb temperature.
3. Operating weight is based on the water level in the cold water basin
at overflow height. If a lower operating weight is needed to meet
design requirements, your local BAC Representative can provide
additional assistance.
4. Refer to page B28 for dimensional reference drawings.
5. Models shipped with an optional gear drive or Low Sound Fan may
have heights up to 10.5” greater than shown. For units with Whisper
Quiet Fans please contact your local BAC Representative for accurate
height dimensions.
NOTES FOR CONNECTION DIMENSIONS (PAGE B31):
1. For dimension locations, see page B32.
2. The specific size of the inlet and outlet connection may vary
with the design cooling water flow rate.
3. Unless otherwise indicated, all connections 3” and smaller are male
pipe thread, and connections 4” and larger are beveled for welding
and grooved to suit a mechanical coupling.
4. On double cell units, connections are the same size but are located on
both ends of the unit. Refer to page B28 for side elevation view.
NOTES FOR BASINLESS UNIT DATA (PAGE B33):
1. Purchaser to design, construct, and furnish basin (including anchor
bolts) in accordance with requirements given. Purchaser must also
supply sump, overflow, drain, cleanout, and water make-up to suit
requirements.
2. All anchor bolts shall be 3/4” diameter, 1 1/2” projection (±1/4”),
fully threaded. Bolt to have one nut and washer. Anchor bolt and
column bearing point locations and elevations must be maintained
±1/8”.
3. Pier dimensions shown are minimum bearing surfaces required for the tower structure and do not include corner chamfers on the concrete piers.
4. Fill to be located below the operating water level (see Side View of Concrete Basin for All Models on page B34).
5. Maximum operating weight does not include concrete basin or water retained in the basin.