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KONČAR - GENERATORI I MOTORI d.d.
KONČAR - GENERATORS AND MOTORS Inc.
THREE-PHASE HIGH-VOLTAGE SQUIRREL-CAGE INDUCTION MOTORS
SERIES 6AJV6 355-800 KT 21.17 2012 en
KONČAR - GENERATORI I MOTORI d.d. KONČAR - GENERATORS & MOTORS Inc.
CONTENTS
1 GENERAL 2 STANDARDS 3 TECHNICAL FEATURES
3.1 Basic Technical Data 3.2 Standard Accessories 3.3 Tolerances
3.3.1 Tolerances in Respect to rated Data 3.3.2 Fixing Dimensions
4 MOTOR DESIGN
4.1 Stator Casing 4.2 Stator Core with Winding 4.3 Stator Winding and Insulation 4.4 Rotor Assembly 4.5 Bearings 4.6 Direction of Rotation 4.7 Main Terminal Box 4.8 Auxiliary Terminal Box 4.9 Additional Equipment 4.10 Heaters 4.11 Options
5 SPARE PARTS
6 TESTS
6.1 Testing programme - Routine Tests 6.2 Testing programme - Type Tests
7 ADDITIONAL PARTS 8 DOCUMENTATION 9 DESCRIPTION OF TYPE DESIGNATION 10 TECHNICAL DATA 11 OUTLINE DRAWINGS
11.1 Frame size H = 355 – 450 mm, rolling bearings 11.2 Frame size H = 500 – 800 mm, rolling bearings 11.3 Frame size H = 500 – 800 mm, sleeve bearings
12 QUESTIONNAIRE FOR TENDERING CAGE INDUCTION MOTORS
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1 GENERAL
This catalogue contains description and basic technical data of totally enclosed three-phase high-voltage squirrel-cage induction motors Series 6AJV6 355-800. Series consists of eight frame sizes: 355, 400, 450, 500, 560, 630, 710 and 800 mm. KONČAR high-voltage induction motors of Series 6AJV6 355-800 excel in up-to-date design, high degree of efficiency, insulation class F in VPI technology and other technical properties which completely meet the requirements of electrical drives.
2 STANDARDS
Motors are designed according to Croatian Standards HRN, IEC standards and to relevant standards VDE and DIN. On request, motors can also be constructed and tested according to other national standards.
3 TECHNICAL FEATURES
3.1 Basic Technical Data
Ratings according to technical data
Voltage 6000 V ± 5%, 50 Hz
Starting direct on line
Mode of operation continuous, S1
Insulation system for normal climate conditions, VPI technology
Class of insulation F
Temperature rise according to class F
Ambient temperature -20 C° up to +40 C°
Altitude up to 1000 m above sea level
Cooling water temperature up to 27 C˚
Noise level according to IEC 60034-9
Degree of protection IP 54
Degree of protection of terminal boxes IP 55
Method of cooling IC 81W
Type of construction IM 1001 and IM 3011
Bearings and bearing lubrication according to Table 2
Direction of rotation one according to the request
Vibration according to the IEC 60034-14
3.2 Standard Accessories
HV terminal box 3 terminals for line connection and one terminal for ground
Auxiliary terminal box for frames 355-450: 13 terminals and one terminal for ground for frames 500-800: 18-36 terminals and one terminal for ground
Motor frame 2 ground terminals
Resistance temperature detectors for frames 355-450: 3 pieces in windings and 2 pieces in bearings for frames 500-800: 6 pieces in windings and 2 pieces in bearings
Heaters according to Table 3
Corrosive protection for normal ambient conditions
Paint finish RAL 5010 based on epoxy paint
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3.3 Tolerances
3.3.1 Tolerances in Respect of Rated Data
In conformity with IEC 60034-1 and VDE 0530 the tolerances are:
efficiency (η): - (1 - η) / 10
power factor (cos φ): - (1 - cos φ) / 6, but no less than 0.02 and not more than 0.07
slip: ± 20 %
maximum torque: - 10 %, but not be less than 1.6 times rated torque
starting torque: - 15 % till + 25 %
starting current: + 20 %
3.3.2 Fixing Dimensions
Permissible tolerances to basic motor dimensions are given in Table 1.
TABLE 1: PERMISSIBLE TOLERANCES OF FIXING DIMENSIONS
Dimension Designation
Dimension Tolerances
A, B Distance between center-lines of fixing holes
up to 750 mm from 750 to 1000 mm
above 1000 mm
+ 1.5 mm ± 2 mm
± 2.5 mm
C Distance from shaft shoulder to center line of mounting holes in the nearest feet
± 5 mm
D Diameter of shaft extension m6
F Width of key-way j9
GA Distance from the top of the key to the opposite surface of the shaft extension
for D ≤ 130 mm for D > 130 mm
- 0.2 mm - 0.3 mm
H Shaft height from 355 to 560 mm
above 560 to 800 mm - 1 mm
- 1.5 mm
K Diameter of fixing hole in the motor feet +3 %
M Pitch circle diameter of fixing holes up to 1000 mm
above 1000 mm ± 1 mm
± 2.5 mm
N Diameter of spigot j6
S Diameters of holes in mounting flange + 3%
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4 MOTOR DESIGN
4.1 Stator Casing
The stator casing is made of fabricated steel. Shape and dimensions are selected to ensure minimum vibrations and are designed to ensure easy transport and installation.
4.2 Stator Core with Winding
The stator core is made from silicon steel sheet having low magnetic losses. Upon stacking and fixation of lamination on the appropriate device, the complete winding is inserted, fixed and connected. Afterwards, the core with winding is subjected to the manufacturing process of vacuum-pressure impregnation (VPI) to complete the insulating process. Upon the completion of the procedure, stator is inserted in the stator frame.
4.3 Stator Winding and Insulation
Stator windings are constructed from copper rectangular wires. The wires are pre-insulated with enamel varnish in combination with glass silk and varnish. The winding is of double layer type, made of individually shaped and continuously insulated coils. The basic materials are mica and epoxy resins. Prepared coils are continuously taped along the whole length with porous tapes based on glass and mica paper. Such insulated and tested coils are inserted in the stator core, and then all the required connections and tests are carried out prior to vacuum pressure impregnation. The process of vacuum-pressure impregnation is followed by the stiffening process in furnace, tests and the insertion of the stator core with winding into the frame. Then the final tests are performed. The insulation system is of class F. It is moisture proof and it practically has no limitation with regard to climate conditions, salty atmosphere, acids and lies. By the mentioned insulation system, great mechanical strength of the winding ends has been obtained. There is no limitation to reversals at residual fields of any magnitude and phase angle.
FIGURE 1: STATOR COIL
Item Part Material
1 Slot Wedge Hard Glass Fibre or Magnetic Material Reinforced with Glass Fibre
2 Wedge Filler Epoxy Hard Glass Fibre
3 Conductor Copper Section insulated with Epoxy Varnish and Glass Silk
4 Compacting Layer Mica Tape impregnated with Epoxy Resin in B state
5 Main Insulation Porous Mica Tape
6 Corona Protection Graphite Tape
7 Inter-coil Filler Epoxy Hard Glass Fibre
8 Bottom Filler Polyester Strip- Filz
9 Semi-conducted protection Semiconducting Tape
10 Finishing layer Glass Polyester Tape with shrinkable polyester film
11 Impregnation resin Epoxy Resin
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Item Part Item Part
1 Stator pack with windings 8 Shaft with ribs
2 Rotor pack with cage 9 HV terminal box
3 Air deflectors 10 Grounding terminal
4 Air / water heat exchanger 11 Heater
5 Bearing end-shield DE 12 Frame
6 Bearing assembly DE 13 Bearing end-shield NDE
7 Axial fan 14 Bearing assembly NDE
FIGURE 2: ASSEMBLY DRAWING
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4.4 Rotor Assembly
Rotor core is made of the same material as the stator core. Rotor cage is made of rectangular copper bars. Short circuiting rings, made of hard copper, are brazed to the bars by one shot process. The rotor core is heated and pulled onto the shaft. The complete assembly is then dynamically balanced. For heavy duty starting, rotor bars made of specially shaped bronze sections are fixed by springs in slots. This solution allows the free thermal expansion of the cage windings and a greater thermal capacity is obtained.
4.5 Bearings
Grease lubricated rolling bearings or oil lubricated slide bearings as appropriate to speed and bearing loading are used. For horizontal motors of all sizes, oil lubricated slide bearings are an option. Normally, bearings are installed in bearing end-shields.
Rolling bearings are provided with grease nipple, grease drain box and grease regulator. Re-greasing is possible during motor running. Calculated L10 bearing life is not less than 50,000 hours. Horizontal motor locating bearing is placed on DE side. Vertical motor thrust bearing is placed on the top of the motor.
Slide bearings are equipped with bearing shells spherical seated in the housing. Bearings are fitted with loose lubricating rings. Depending on speed of rotation and on bearings specific load, bearings are available either with natural cooling or with connections to a lubricating system. The bearing oil-ring maintains lubrication when force-feed oil supply fails, allowing the motor to come safely to a standstill. Normally, slide bearings are non-locating bearings. To prevent oil vapor ingress into the motor enclosure, the inner side of bearing end-shield is provided with additional motor seal.
TABLE 2: BEARINGS AND BEARING LUBRICATION
Motor shaft height
Number of poles
Type of construction IM 1001 (IM B3) Type of construction IM 3011 (IM V1)
Drive end Non drive end Bearing
lubrication Drive end Non drive end
Bearing lubrication
355 2 6316 C3 6316 C3
grease
- - - 4 - 6 6322 C3 6322 C3 6322 C3 2 x 7322 BCBM grease
400 2 6220 C3 6220 C3 - - -
4 - 10 6322 C3 6322 C3 6322 C3 2 x 7322 BCBM grease
450 2 6220 C3 6220 C3 - -
4 - 12 6324 C3 6324 C3 6234 C3 2 x 7324 BCBM grease
500 2 sleeve sleeve oil - - -
4 - 12 NU 226 C3 6226 C3
NU 226 C3 grease NU 226 C3 2 x 7322 BCBM grease
560 2 sleeve sleeve oil - - -
4 - 12 NU 230 C3 6230 C3
NU 230 C3 grease NU 230 C3 2 x 7326 BCBM grease
630 2 sleeve sleeve oil - - -
4 - 12 NU 234 C3 6234 C3
NU 234 C3 grease NU 234 C3 2 x 7330 BCBM grease
710
2 sleeve sleeve oil - - -
4 - 12 NU 238 C3 6238 C3
NU 238 C3 grease NU 238 C3 2 x 7334 BCBM grease
800
4 sleeve sleeve oil - - -
6 - 12 NU 244 C3 6244 C3
NU 224 C3 grease - - -
4.6 Direction of Rotation
Motors of all sizes are made for one direction of rotation, but on request, motors for both directions of rotation are available. Direction of rotation confirms to IEC 60034-8.
4.7 Main Terminal Box
Main terminal box for current up to 400 A is constructed according to DIN 42962. It can be supplied with one, two or three cable glands for cable inlet with maximum Ф of 76 mm. For higher current, terminal box is generously dimensioned and it allows the connection of several parallel cables of all customary types and cross sections. On request, it is possible to supply motors with two terminal boxes and with terminals U1, U2, V1, V2, W1, W2 brought out in order to use differential protection. In this case, terminal boxes can be equipped with current transformers. Terminal boxes are supplied with earthing terminals. The boxes have degree of protection IP 55.
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Item Part Item Part
1 Connection Terminal M16 6 Ground Cable
2 Bushing 7 Cable Gland
3 Earth Terminal 8 Cable Support
4 Terminal Box Cover 9 Pressure Relief Membrane
5 Terminal Box 10 Seal Adjustable to Cable OD
FIGURE 3: MAIN TERMINAL BOX
4.8 Auxiliary Terminal Box
All leads of auxiliary equipment, such as RTD's PT100 in windings and bearings, are brought out to block terminals in auxiliary terminal box. In a separate room there are terminal blocks for connection of space heaters. Auxiliary terminal box has IP 55 degree of protection.
4.9 Additional Equipment
On request, conforming to drive requirements additional equipment can be installed:
additional resistance thermometers in winding
additional resistance and/or contact thermometers in bearings
resistance or contact thermometers for measuring the temperature of cooling air
SPM nipples
water leakage detector
equipment for vibration monitoring
equipment for speed measurement
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4.10 Heaters
In order to prevent the moisture condensation during the standstill, air heaters are built in the interior of the motor. Heater terminals are situated in the auxiliary terminal box. Standard supply voltage is 230 V, 50 Hz, and on special request, for other voltages. Heater outputs for various sizes of motors are given in Table 3.
TABLE 3: HEATER OUTPUTS
Frame size (mm) Heater power (W)
355-450 2 x 125
500 2 x 300
560 4 x 300
630 4 x 300
710 4 x 300
800 6 x 300
4.11 Options
The following options can be derived from standard Series:
motor for voltages from 1 000 to13 000 V
motors for 60 Hz
motors with number of poles greater than 12
motors for other forms, besides those stated in catalogue
motors for special applications
motors according to other Standards
5 SPARE PARTS
Spare parts that are optional extras:
stator core with windings
set of rolling bearings
set of shells or pads of sleeve bearings
bushings of HV terminal box
space heaters
6 TESTS
The tests are performed in compliance with IEC standards and on special request according to other international and national standards. Beside Routine Tests carried out on each motor Type Tests are available upon special request and at extra charge. Depending on motor rating, voltage and number of pieces, Type Tests can be performed in factory test field and/or on site. Additional tests can be done on request.
6.1 Testing programme - Routine Test
Check up of fixing dimensions
Winding resistance
Insulation resistance
No-load test
Short-circuit test up to rated current
Vibrations
High voltage test
Overspeed test
Direction of rotation
Bearings temperature
Temperature protection
Heaters
Terminals marking
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6.2 Testing programme -Type Tests
No-load characteristics
Short circuit characteristics
Load characteristics
Temperature rise test
Insulation resistance-warm
Moment of Inertia
Mass
Torque and current characteristics
Noise level (no-load)
Dielectric losses
7 ADDITIONAL PARTS
On request the following parts can be ordered:
Foundation blocks with fixing bolts
Foundation plate with anchor bolts and fixing bolts
Special tools
8 DOCUMENTATION
Normally the following documents could be submitted:
Technical data sheet
Outline Drawing
Transport, storage, installation, maintenance manuals
Test report
On request other documentation can be submitted:
Diagrams of motor characteristics
Diagrams of foundation forces
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9 DESCRIPTION OF TYPE DESIGNATION
Type designation consists of group of letters and numbers whose meaning is determined by internal manufacturer's standard. The meaning of the type designation is obvious from the following example
SERIES DESIGNATION
6AJV – squirrel-cage totally-enclosed water cooled motor of series 6
VOLTAGE
3 – 2400 < U < 3300 V 4 – 3400 < U < 4400 V 0 – 9000V < U < 11000 V 5 – 4500 < U < 5500 V 6 – 5600 < U < 6600 V
SPECIAL DESIGN
a - special design
SHAFT HEIGHT
355, 400, 450, 500, 560, 630, 710, 800
FRAME VERSION
S, M, L
CORE LENGTH DESIGNATION
1, 2, 3
NUMBER OF POLES
2, 4, 6 …
Examples of designation:
For the motor 1250 kW, 4 poles, 6000 V, 50 Hz, IP 54, IC81W, designation type is: 6AJV6 500S1-4.
6 A J V -
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10 TECHNICAL DATA 6000 V, 50 Hz
Rated power
P
kW
Frame size
Type
Speed n
rpm
Efficiency η
%
Power factor
cos φ
Rated current
I
A
Locked rotor
current
I1 / In
Locked rotor
torque
T1 / Tn
Breakdown torque
Tb / Tn
Moment of Inertia
J
kgm2
Mass for IM 1001
kg
Water quantity
m3/h
2 – POLES ns = 3000 rpm
-1
200 355S 6AJV6 355S1-2 2960 93,2 0,89 23 6,0 0,9 2,8 3,3 1550 2,5 250 355S 6AJV6 355S2-2 2960 93,5 0,90 29 5,6 0,9 2,6 3,5 1600 3,0 315 355M 6AJV6 355M1-2 2960 93,8 0,90 36 5,3 0,8 2,4 3,8 1700 3,6 400 355 M 6AJV6 355M2-2 2960 94,2 0,91 45 5,0 0,8 2,3 4,1 1750 4,2
450 400S 6AJV6 400S1-2 2965 94,7 0,90 51 5,2 0,8 2,2 4,1 2170 4,3 500 400S 6AJV6 400S2-2 2965 94,9 0,90 56 5,3 0,8 2,2 4,3 2220 4,6 560 400M 6AJV6 400M1-2 2965 95,1 0,91 62 5,5 0,8 2,5 4,9 2345 5,0 630 400 M 6AJV6 400M2-2 2965 95,3 0,91 70 5,6 0,8 2,5 5,2 2420 5,3
710 450S 6AJV6 450S1-2 2975 95,0 0,91 79 5,6 0,8 2,4 10 2965 6,4 800 450S 6AJV6 450S2-2 2975 95,1 0,91 89 5,6 0,8 2,4 10 3065 7,1 900 450M 6AJV6 450M1-2 2975 95,4 0,91 100 5,8 0,8 2,5 11 3215 7,5 1000 450M 6AJV6 450M2-2 2975 95,8 0,92 109 5,9 0,8 2,6 12 3390 7,5
1120 500S 6AJV6 500S1-2 2980 96,1 0,90 125 5,8 0,8 2,4 17 4440 7,8 1250 500S 6AJV6 500S2-2 2980 96,1 0,90 139 5,7 0,8 2,4 17 4540 8,7 1400 500S 6AJV6 500S3-2 2980 96,2 0,90 156 5,5 0,8 2,3 19 4715 9,5 1600 500S 6AJV6 500S4-2 2980 96,2 0,90 178 5,5 0,7 2,3 19 4840 10,9 1800 500M 6AJV6 500M1-2 2980 96,3 0,91 198 5,4 0,7 2,2 20 5065 11,9 2000 500 M 6AJV6 500M2-2 2980 96,4 0,91 219 5,6 0,7 2,3 22 5240 12,8
2240 560S 6AJV6 560S1-2 2990 96,9 0,91 244 5,9 0,6 2,4 36 6450 12,3 2500 560S 6AJV6 560S2-2 2990 97,0 0,91 273 5,9 0,6 2,4 38 6700 13,3 2800 560M 6AJV6 560M1-2 2990 97,1 0,91 305 6,1 0,6 2,5 41 7050 14,4 3150 560M 6AJV6 560M2-2 2990 97,2 0,91 343 6,2 0,6 2,6 44 7375 15,6
3550 630S 6AJV6 630S1-2 DATA ON REQUEST 4000 630M 6AJV6 630M1-2 DATA ON REQUEST 4500 630M 6AJV6 560M1-2 DATA ON REQUEST
5000 710S 6AJV6 710S1-2 DATA ON REQUEST 5600 710M 6AJV6 710M1-2 DATA ON REQUEST 6300 710M 6AJV6 710M2-2 DATA ON REQUEST
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6000 V, 50 Hz
Rated power
P
kW
Frame size
Type
Speed n
rpm
Efficiency η
%
Power factor
cos φ
Rated current
I
A
Locked rotor
current
I1 / In
Locked rotor
torque
T1 / Tn
Breakdown torque
Tb / Tn
Moment of Inertia
J
kgm2
Mass for IM 1001
kg
Water quantity
m3/h
4 – POLES ns = 1500 rpm
-1
200 355S 6AJV6 355S1-4 1477 93,1 0,90 23 5,4 1,0 2,5 5,6 1525 2,5 250 355S 6AJV6 355S2-4 1477 93,4 0,90 29 5,1 0,9 2,4 5,9 1575 3,0 315 355M 6AJV6 355M1-4 1477 93,6 0,90 36 5,1 0,9 2,4 7,0 1725 3,7 400 355 M 6AJV6 355M2-4 1477 93,7 0,90 46 4,9 0,9 2,2 7,8 1800 4,6
450 400S 6AJV6 400S1-4 1481 94,5 0,90 51 4,9 0,8 2,2 11 2270 4,5 500 400S 6AJV6 400S2-4 1481 94,7 0,90 56 4,8 0,8 2,2 12 2370 4,8 560 400M 6AJV6 400M1-4 1481 94,8 0,90 63 4,8 0,8 2,2 13 2495 5,3 630 400 M 6AJV6 400M2-4 1481 94,9 0,90 71 4,9 0,8 2,2 15 2595 5,8
710 450S 6AJV6 450S1-4 1483 94,8 0,91 79 4,9 0,7 2,2 21 3165 6,7 800 450S 6AJV6 450S2-4 1483 94,9 0,91 89 4,9 0,7 2,2 23 3315 7,4 900 450M 6AJV6 450M1-4 1483 95,2 0,91 100 4,9 0,7 2,3 25 3151 7,8 1000 450M 6AJV6 450M2-4 1483 95,5 0,91 111 5,1 0,7 2,4 29 3790 8,1
1250 500S 6AJV6 500S1-4 1485 96,0 0,91 138 5,3 0,9 2,2 48 4440 9,0 1400 500S 6AJV6 500S2-4 1485 96,0 0,91 154 5,4 0,9 2,3 50 4540 10,0 1600 500S 6AJV6 500S3-4 1485 96,1 0,91 176 5,3 0,9 2,2 54 4715 11,2 1800 500M 6AJV6 500M1-4 1485 96,1 0,91 198 5,3 0,9 2,2 58 4990 12,6 2000 500 M 6AJV6 500M2-4 1485 96,2 0,91 220 5,5 0,9 2,3 64 5265 13,6
2240 560S 6AJV6 560S1-4 1488 96,3 0,91 246 5,1 0,9 2,0 91 6450 14,8 2500 560S 6AJV6 560S2-4 1488 96,4 0,91 274 5,5 0,8 2,2 96 6650 16,1 2800 560M 6AJV6 560M1-4 1488 96,5 0,91 307 5,9 0,8 2,3 108 7200 17,5 3150 560M 6AJV6 560M2-4 1488 96,5 0,91 345 5,6 0,8 2,2 118 7525 19,6
3550 630S 6AJV6 630S1-4 1489 96,7 0,91 388 5,6 0,8 2,1 168 8675 20,8 4000 630S 6SBV6 630S2-4 1489 96,8 0,91 437 5,7 0,8 2,1 177 8950 22,7 4500 630M 6SBV6 630M1-4 1489 96,8 0,91 492 5,7 0,7 2,1 187 9350 25,6
5000 710S 6AJV6 710S1-4 1489 96,9 0,91 546 5,5 0,7 2,0 258 11290 27,5 5600 710S 6AJV6 710S2-4 1489 97,0 0,91 610 5,5 0,7 2,0 279 11790 29,8 6300 710M 6AJV6 710M1-4 1489 97,1 0,91 686 5,3 0,6 2,0 300 12540 32,4 7100 710M 6AJV6 710M2-4 1489 97,1 0,91 773 5,3 0,6 2,0 336 13390 36,5
8000 800S 6AJV6 800S1-4 1492 97,2 0,91 870 5,3 0,6 2,1 485 14745 39,6 9000 800S 6AJV6 800S2-4 1492 97,3 0,91 978 5,8 0,6 2,3 536 15645 42,9
10000 800M 6AJV6 800M1-4 1492 97,4 0,91 1086 5,9 0,6 2,3 599 18245 45,9
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6000 V, 50 Hz
Rated power
P
kW
Frame size
Type
Speed n
rpm
Efficiency η
%
Power factor
cos φ
Rated current
I
A
Locked rotor
current
I1 / In
Locked rotor
torque
T1 / Tn
Breakdown torque
Tb / Tn
Moment of Inertia
J
kgm2
Mass for IM 1001
kg
Water quantity
m3/h
6 – POLES ns = 1000 rpm
-1
200 355S 6AJV6 355M1-6 982 93,1 0,88 23 4,5 1,0 2,1 8,4 1750 2,5 250 355S 6AJV6 355M2-6 982 93,4 0,88 29 4,6 1,0 2,1 10 1875 3,0
315 400S 6AJV6 400S1-6 985 93,9 0,88 37 4,7 0,9 2,1 18 2370 3,5 355 400S 6AJV6 400S2-6 985 94,0 0,88 41 4,6 0,9 2,1 19 2445 3,9 400 400M 6AJV6 400M1-6 985 94,2 0,88 46 4,6 0,9 2,1 21 2545 4,2 450 400M 6AJV6 400M2-6 985 94,3 0,88 52 4,5 0,9 2,1 23 2670 4,7
500 450S 6AJV6 450S1-6 985 94,3 0,88 58 4,6 0,9 2,0 32 3190 5,2 560 450S 6AJV6 450S2-6 985 94,5 0,88 65 4,5 0,9 2,1 34 3265 5,6 630 450S 6AJV6 450S3-6 985 94,6 0,88 73 4,5 0,9 2,1 37 3440 6,2 710 450M 6AJV6 450M1-6 985 94,7 0,88 82 4,4 0,9 2,0 42 3715 6,8 800 450M 6AJV6 450M2-6 985 95,0 0,88 92 4,8 0,9 2,2 46 3915 7,2
1000 500S 6AJV6 500S1-6 989 96,0 0,88 114 5,1 0,9 2,2 66 4615 7,2 1120 500S 6AJV6 500S2-6 989 96,0 0,88 128 4,8 0,9 2,0 74 4865 8,0 1250 500S 6AJV6 500S3-6 989 96,0 0,88 142 4,7 0,9 2,0 79 5065 9,0 1400 500M 6AJV6 500M1-6 989 96,0 0,88 159 4,9 0,9 2,0 83 5265 10,0 1600 500M 6AJV6 500M2-6 989 96,1 0,88 182 4,8 0,9 2,0 90 5515 11,2
1800 560S 6AJV6 560S1-6 990 96,2 0,88 205 4,7 0,8 2,0 128 6525 12,2 2000 560S 6AJV6 560S2-6 990 96,3 0,88 227 4,9 0,8 2,1 136 5725 13,2 2240 560S 6AJV6 560S3-6 990 96,3 0,88 254 4,9 0,8 2,1 152 7125 14,8 2500 560M 6AJV6 560M1-6 990 96,4 0,88 284 5,0 0,8 2,1 168 7650 16,1
2800 630S 6SBV6 630S1-6 992 96,6 0,88 317 4,9 0,7 2,2 242 8675 16,9 3150 630S 6SBV6 630S2-6 992 96,6 0,88 357 4,9 0,7 2,1 262 9075 19,1 3550 630M 6SBV6 630M1-6 992 96,7 0,88 401 4,7 0,7 2,1 289 9725 20,8
4000 710S 6SBV6 710S1-6 993 96,8 0,88 452 5,1 0,7 2,1 364 10640 22,7 4500 710S 6SBV6 710S2-6 993 97,0 0,88 507 5,3 0,7 2,1 405 11290 23,9 5000 710M 6SBV6 710M1-6 993 97,0 0,88 564 5,3 0,7 2,2 414 12040 26,6
5600 800S 6AJV6 800S1-6 993 97,1 0,88 631 5,3 0,7 2,2 584 13895 28,8 6300 800S 6AJV6 800S2-6 993 97,1 0,89 701 5,2 0,7 2,1 601 14395 32,4 7100 800S 6AJV6 800S3-6 993 97,2 0,89 790 5,0 0,7 2,1 676 15045 35,2
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6000 V, 50 Hz
Rated power
P
kW
Frame size
Type
Speed n
rpm
Efficiency η
%
Power factor
cos φ
Rated current
I
A
Locked rotor
current
I1 / In
Locked rotor
torque
T1 / Tn
Breakdown torque
Tb / Tn
Moment of Inertia
J
kgm2
Mass for IM 1001
kg
Water quantity
m3/h
8 – POLES ns = 750 rpm
-1
200 400S 6AJV6 400S1-8 737 93,3 0,82 25 5,3 1,0 2,6 21 2470 2,5 224 400S 6AJV6 400S2-8 737 93,4 0,82 28 5,3 1,0 2,6 21 2495 2,7 250 400S 6AJV6 400S3-8 737 93,6 0,82 31 5,3 1,0 2,6 22 2545 2,9 280 400M 6AJV6 400M1-8 737 93,7 0,85 34 5,3 1,0 2,7 42 2895 3,2 315 400M 6AJV6 400M2-8 737 93,9 0,82 39 5,3 1,0 2,5 24 2695 3,5
355 450S 6AJV6 450S1-8 740 94,0 0,84 43 4,8 0,9 2,3 39 3215 3,9 400 450S 6AJV6 450S2-8 740 94,1 0,84 49 4,7 0,9 2,3 41 3315 4,3 450 450S 6AJV6 450S3-8 740 94,3 0,84 55 4,7 0,9 2,3 43 3415 4,7 500 450M 6AJV6 450M1-8 740 94,4 0,84 61 4,7 0,9 2,3 47 3615 5,1 560 450M 6AJV6 450M2-8 740 94,6 0,84 68 4,8 0,9 2,3 52 3790 5,5
630 500S 6AJV6 500S1-8 742 95,8 0,84 75 5,1 0,8 2,4 50 4065 4,7 710 500S 6AJV6 500S2-8 742 95,8 0,84 85 5,1 0,8 2,4 53 4190 5,4 800 500S 6AJV6 500S3-8 742 96,0 0,84 95 5,1 0,8 2,4 57 4340 5,7 900 500S 6AJV6 500S4-8 742 96,1 0,84 107 5,1 0,8 2,4 63 4565 6,3 1000 500S 6AJV6 500S5-8 742 96,2 0,84 119 5,4 0,9 2,5 70 4790 6,8 1120 500M 6AJV6 500M1-8 742 96,3 0,84 133 5,1 0,8 2,3 74 4990 7,4
1250 560S 6AJV6 560S1-8 743 96,0 0,85 147 5,3 0,8 2,4 123 5950 9,0 1400 560S 6AJV6 560S2-8 743 96,1 0,85 165 5,2 0,8 2,4 131 6175 9,8 1600 560S 6AJV6 560S3-8 743 96,2 0,85 188 5,5 0,8 2,5 155 9725 10,9
1800 630S 6SBV6 630S1-8 743 96,5 0,87 206 4,9 0,8 2,1 205 7575 11,2 2000 630S 6SBV6 630S2-8 743 96,5 0,87 229 4,8 0,8 2,0 232 8075 12,5 2240 630S 6SBV6 630S3-8 743 96,6 0,87 256 5,1 0,8 2,1 252 8425 13,6 2500 630M 6SBV6 630M1-8 743 96,7 0,87 286 5,2 0,8 2,2 287 9125 14,7
2800 710S 6SBV6 710S1-8 744 96,8 0,87 320 5,1 0,8 2,2 404 10740 15,9 3150 710S 6SBV6 710S2-8 744 96,8 0,87 360 5,0 0,8 2,1 432 11115 17,9 3550 710S 6SBV6 710S3-8 744 96,8 0,87 406 5,0 0,8 2,1 453 11390 20,2 4000 710M 6SBV6 710M1-8 744 96,9 0,87 457 5,4 0,9 2,3 540 12840 22,0
4500 800S 6AJV6 800S1-8 745 97,0 0,87 513 4,9 0,7 2,0 893 14370 23,9 5000 800S 6AJV6 800S2-8 745 97,0 0,87 570 5,0 0,7 2,0 967 15070 26,6 5600 800M 6AJV6 800M1-8 745 97,1 0,87 638 5,1 0,8 2,1 1053 16870 28,8
KONČAR - GENERATORI I MOTORI d.d. KONČAR - GENERATORS & MOTORS Inc.
6000 V, 50 Hz
Rated power
P
kW
Frame size
Type
Speed n
rpm
Efficiency η
%
Power factor
cos φ
Rated current
I
A
Locked rotor
current
I1 / In
Locked rotor
torque
T1 / Tn
Breakdown torque
Tb / Tn
Moment of Inertia
J
kgm2
Mass for IM 1001
kg
Water quantity
m3/h
10 – POLES ns = 600 rpm
-1
250 450S 6AJV6 450S1-10 591 93,8 0,78 33 4,1 0,9 2,0 40 3340 2,8 280 450S 6AJV6 450S2-10 591 93,9 0,78 37 4,2 0,9 2,1 44 3490 3,1 315 450S 6AJV6 450S3-10 591 94 0,78 41 4,2 0,9 2,1 49 3690 3,5 355 450M 6AJV6 450M1-10 591 94,1 0,78 47 4,3 0,9 2,1 51 3865 3,8
400 450M 6AJV6 450M2-10 591 94,1 0,78 52 4,3 0,9 2,1 57 4090 4,3
450 500S 6AJV6 500S1-10 592 94,5 0,78 59 4,5 0,8 2,1 68 4215 4,5
500 500S 6AJV6 500S2-10 592 94,9 0,78 65 4,5 0,8 2,2 73 4390 4,6
560 500S 6AJV6 500S3-10 592 94,9 0,78 73 4,5 0,8 2,2 80 4590 5,2
630 500S 6AJV6 500S4-10 592 95,2 0,78 82 4,6 0,8 2,2 88 4865 5,5 710 500S 6AJV6 500S5-10 592 95,4 0,78 92 4,7 0,8 2,3 99 5190 5,9 800 500M 6AJV6 500M1-10 592 95,5 0,78 103 4,7 0,8 2,3 113 5640 6,5
900 560S 6AJV6 560S1-10 593 95,5 0,79 115 4,6 0,8 2,2 129 6150 7,3
1000 560S 6AJV6 560S2-10 593 95,5 0,79 128 4,6 0,8 2,2 135 6275 8,1 1120 560S 6AJV6 560S3-10 593 95,6 0,79 143 4,6 0,8 2,2 143 6475 8,9 1250 560S 6AJV6 560S4-10 593 95,6 0,79 159 4,4 0,8 2,1 155 6800 9,9
1400 630S 6SBV6 630S1-10 594 96,2 0,82 171 4,9 0,8 2,3 252 8325 9,5 1600 630S 6SBV6 630S2-10 594 96,2 0,82 195 4,9 0,8 2,3 269 8625 10,9 1800 630S 6SBV6 630S3-10 594 96,3 0,82 219 4,9 0,8 2,3 295 9075 11,9 2000 630M 6SBV6 630M1-10 594 96,4 0,82 243 5,0 0,8 2,4 330 9825 12,8
2240 710S 6SBV6 710S1-10 595 96,6 0,83 269 5,5 0,7 2,4 448 10515 13,6 2500 710S 6SBV6 710S2-10 595 96,6 0,83 300 5,5 0,7 2,4 493 10990 15,1 2800 710M 6SBV6 710M1-10 595 96,8 0,83 335 5,4 0,7 2,5 514 11490 15,9
3150 800S 6SBV6 800S1-10 595 96,8 0,84 373 4,9 0,8 2,1 719 12920 17,9 3550 800S 6SBV6 800S2-10 595 96,9 0,84 420 4,8 0,8 2,1 760 13295 19,5 4000 800S 6SBV6 800S3-10 595 97,1 0,84 472 5,1 0,8 2,2 857 14245 20,5
KONČAR - GENERATORI I MOTORI d.d. KONČAR - GENERATORS & MOTORS Inc.
6000 V, 50 Hz
Rated power
P
kW
Frame size
Type
Speed n
rpm
Efficiency η
%
Power factor
cos φ
Rated current
I
A
Locked rotor
current
I1 / In
Locked rotor
torque
T1 / Tn
Breakdown torque
Tb / Tn
Moment of Inertia
J
kgm2
Mass for IM 1001
kg
Water quantity
m3/h
12 – POLES ns = 500 rpm
-1
224 450S 6AJV6 450S1-12 492 92,9 0,75 28 4,1 0,9 2,0 44 3215 2,6 250 450S 6AJV6 450S2-12 492 92,9 0,75 35 4,1 0,9 2,0 48 3390 3,3 280 450M 6AJV6 450M1-12 492 93,1 0,75 39 4,2 0,9 2,0 55 3640 3,6 315 450M 6AJV6 450M2-12 492 93,2 0,75 43 4,2 0,9 2,0 58 3790 4,0
400 500S 6AJV6 500S1-12 493 94,3 0,75 54 4,4 0,8 2,3 73 4565 4,2 450 500S 6AJV6 500S2-12 493 94,5 0,75 61 4,4 0,8 2,3 77 4665 4,5
500 500S 6AJV6 500S3-12 493 94,5 0,75 68 4,4 0,8 2,3 83 4865 5,0
560 500S 6AJV6 500M1-12 493 94,6 0,75 76 4,3 0,8 2,3 90 5165 5,5
630 560S 6AJV6 560S1-12 494 95,3 0,77 83 4,2 0,7 2,0 131 5925 5,3 710 560S 6AJV6 560S2-12 494 95,3 0,77 93 4,2 0,7 2,0 142 6150 6,0 800 560S 6AJV6 560S3-12 494 95,4 0,77 105 4,2 0,7 2,0 155 6450 6,6
900 560S 6AJV6 560S4-12 494 95,4 0,77 118 4,3 0,7 2,0 172 6825 7,5
1000 560M 6AJV6 560M1-12 494 95,5 0,77 131 4,3 0,7 2,1 195 7400 8,1
1120 630S 6SBV6 630S1-12 494 95,8 0,78 144 4,7 0,8 2,3 259 8000 8,4 1250 630S 6SBV6 630S2-12 495 95,9 0,79 159 4,7 0,8 2,3 251 8275 9,2 1400 630S 6SBV6 630S3-12 495 96,0 0,79 178 4,7 0,8 2,3 277 8725 10,0
1600 710S 6AJV6 710S1-12 495 96,2 0,80 200 4,7 0,7 2,2 389 9840 10,9 2000 710S 6AJV6 710S2-12 495 96,5 0,80 249 4,9 0,7 2,3 467 10815 12,5 2240 710S 6AJV6 710S3-12 496 96,5 0,80 279 5,0 0,8 2,4 523 11465 14,0
2500 800S 6SBV6 800S1-12 496 96,6 0,81 307 4,9 0,7 2,3 775 12920 15,1 2800 800S 6SBV6 800S2-12 496 96,7 0,81 344 5,0 0,7 2,3 879 13845 16,4 3150 800S 6SBV6 800S3-12 496 96,8 0,81 387 5,0 0,7 2,3 923 14220 17,9
NOTICE: All technical data are for information purpose only, and are subjected to alternations without previous notice
KONČAR - GENERATORI I MOTORI d.d. KONČAR - GENERATORS & MOTORS Inc.
11 OUTLINE DRAWINGS
11.1 Frame size H = 355 - 450 mm, rolling bearings IM 1001 IP44, IP54, IP55 IC81W
TIP / TYPE 2p A AA AB AC AD AE B BA BB BC C CB Dm6 E Fh9 GA-0,2 H-1 HA HB HD K L
6AJV6 355S 2
610 140 760 940 680 570
710
310
980
285 254
218 70 140 20 74,5
355 25 75 1370 36
1275
6AJV6 355S 4-12 248 90 170 25 95 1305
6AJV6 355M 2 800 1090
218 70 140 20 74,5 1385
6AJV6 355M 4-12 248 90 170 25 95 1415
6AJV6 400S 2
686 140 850 1030 725 615
800
340
1150
285 280
248 80 170 22 85,5
400 25 155 1465 36
1475
6AJV6 400S 4-12 288 100 210 28 106 1515
6AJV6 400M 2 900 1230
248 80 170 22 85,5 1555
6AJV6 400M 4-12 288 100 210 28 106 1595
6AJV6 450S 2
750 180 960 1180 800 690
900
400
1280
285 315
243 90 170 25 95
450 25 245 1705 42
1595
6AJV6 450S 4-12 283 110 210 28 116 1635
6AJV6 450M 2 1000 1380
243 90 170 25 95 1695
6AJV6 450M 4-12 283 110 210 28 116 1735
KONČAR - GENERATORI I MOTORI d.d. KONČAR - GENERATORS & MOTORS Inc.
IM 3011 IP44, IP54, IP55, IC81W
TIP / TYPE 2p AB AD AE AF BC Dm6 E Fh9 GA-0,2 HB L LA M Nj6 P S T
6AJV6 355S 4-12 900 680 570 1010 185 90 170 25 95
310 1350 25 880 750 1040 28 6
6AJV6 355M 420 1460
6AJV6 400S 4-12 1000 725 615 1055 230 100 210 28 106
480 1560 25 980 880 1170 28 6
6AJV6 400M 560 1640
6AJV6 450S 4-12 1150 775 665 1255 280 110 210 28 116
570 1690 28 1080 1000 1310 28 6
6AJV6 450M 670 1790
KONČAR - GENERATORI I MOTORI d.d. KONČAR - GENERATORS & MOTORS Inc.
11.2 Frame size H = 500 - 800 mm, rolling bearings IM 1001 IP44, IP54, IP55 IC81W
TIP / TYPE 2p A AA AB AC AD AE B BA BB BC C CB Dm6 E Fh9 GA H HA HB HD K L
6AJV6 500S 4-12 900 140 1050 1270 833 685
1000 600
1600 545 400 310 125 210 32
- 0,2
132
- 1
500 25 258 1710 42 1985
6AJV6 500M 1120 1720 605 2105
6AJV6 560S 4-12 95 160 1160 1380 969 823
1120 670
1820 655 450 35 140 250 36
-0,3
148
- 1
560 25 400 2100 42 2250
6AJV6 560M 1250 1950 720 2380
6AJV6 630S 4 1060 180 1300 1520 1060 885
1250 690
1950 625 450 400 160 300 40
-0,3
169 - 1,5
630 30 475 2300 48 2435
6AJV6 630M 1400 2100 700 2585
6AJV6 630S 6-12 1060 180 1300 1520 966 814
1250 690
1950 720 450 400 160 300 40
-0,3
169 - 1,5
630 30 540 2300 48 2435
6AJV6 630M 1400 2100 795 2585
6AJV6 710S
4-6 1320 200 1500 1720 1160 985
1400
830
2100 700
450 400 18 300 45 -0,3
190 - 1,5
710 30 615 2580 48
2590
6AJV6 710M 1600 2300 800 2790
6AJV6 710L 1800 2500 900 2990
6AJV6 710S 8-12 1320 200 1500 1720 1060 914
1400 830
2100 795 450 400 180 300 45
-0,3
190 - 1,5
710 30 680 2580 48 2590
6AJV6 710M 1600 2300 895 2790
6AJV6 800S 6-8 1400 230 1700 1920 1260 1085
1800 860
2450 875 450 475 200 350 45
-0,3
210 - 1,5
800 40 815 2830 56 3030
6AJV6 800M 2000 2650 975 3230
6AJV6 800S 10-12 1400 230 1700 1920 1160 1012
1800 800
2450 955 450 475 200 350 45
-0,3
210 -1,5
800 40 840 2830 56 3030
6AJV6 800M 2000 2650 1055 3230
KONČAR - GENERATORI I MOTORI d.d. KONČAR - GENERATORS & MOTORS Inc.
IM 3011 IP44, IP54, IP55 IC81W
TIP / TYPE 2p AB AD AE AF BC Dm6 E Fh9 GA HB L LA M Nj6 P S T
6AJV6 500S 4-12 1008 833 685 1154 285 125 210 32
- 0,2
132
850 2162 25 1200 1120 1280 28 5
6AJV6 500M 970 2282
6AJV6 560S 4-12 1180 969 823 1370 370 140 250 36
-0,3
148
1050 2382 25 1330 1250 1410 28 5
6AJV6 560M 1200 2512
6AJV6 630S 6-12 1290 966 814 1356 425 160 300 40
-0,3
169
1200 2590 25 1500 1400 1600 35 6
6AJV6 630M 1350 2740
6AJV6 710S 6 1500 1160 985 1580 530 180 300 45
-0,3
190
1285 2770 25 1700 1600 1800 35 6
6AJV6 710M 1485 2970
6AJV6 710S 8-12 1500 1060 914 1580 530 180 300 45
-0,3
190
1350 2770 25 1700 1600 1800 35 6
6AJV6 710M 1550 2970
KONČAR - GENERATORI I MOTORI d.d. KONČAR - GENERATORS & MOTORS Inc.
11.3 Frame size 500 - 800 mm, sleeve bearings
IM 1001 IP44, IP54, IP55 IC81W
T1P / TYPE 2p A AA AB AC AD AE B BA BB BC C CB Dm6 E Fh9 GA H HA HB HD K L
6AJV6 500S
2 900 140 1050 1270 833 685
1000
600
1600 545
600 510 110 210 23 -0,2
116 -1
500 25 258 1790 42
2380
6AJV6 500M 1120 1720 605 2500
6AJV6 500L 1250 1850 670 2630
6AJV6 560S
2 950 160 1160 1380 888 740
1120
670
1820 655
630 530 130 250 32 -0,2
137 -1
560 25 400 2100 42
2620
6AJV6 560M 1250 1950 720 2750
6AJV6 560L 1400 2100 795 2900
6AJV6 630S
2 1060 180 1300 1520 1060 885
1250
730
1950 655
630 530 140 250 36 -0,3
148 -1,5
630 30 475 2300 48
2750
6AJV6 630M 1400 2100 700 2900
6AJV6 630L 1600 2300 800 3100
6AJV6 710S
2 1320 200 1500 1720 1160 985
1400
780
2100 700
630 580 160 300 40 -0,3
169 -1,5
710 30 615 2580 48
3130
6AJV6 710M 1600 2300 800 3370
6AJV6 710L 1800 2500 900 2570
6AJV6 710S
4 1320 200 1500 1720 1160 985
1400
780
2100 700
750 700 180 300 45 -0,3
190 -1,5
710 30 615 2580 48
3130
6AJV6 710M 1600 2300 800 3370
6AJV6 710L 1800 2500 900 2570
6AJV6 800S 4-6 1400 230 1700 1920 1260 1085
1800 910
2450 875 750 775 200 350 45
-0,3
210 -1,5
800 40 815 2830 56 3550
6AJV6 800M 2000 2650 975 3755
KONČAR - GENERATORI I MOTORI d.d. KONČAR - GENERATORS & MOTORS Inc.
12 QUESTIONNAIRE FOR TENDERING CAGE INDUCTION MOTORS
A BASIC DATA 5 Speed Regulation via Frequency Converter: yes - no
1 Rated Power Pn(kW) 6 Number of Consecutive Starts from Cold Condition:
2 Rated Voltage Un(V) 7 Number of Consecutive Starts from Hot Condition:
3 Frequency fn (Hz)
4 Speed of Rotation n (rpm)
5 Duty (continuous, intermittent) E REQUIREMENTS ON MOTOR DESIGN
6 Constructional Form IM 1 Overloading of ….. % during ….. minutes.
7 Degree of Protection IP 2 Voltage Variation:
8 Method of Cooling IC 3 Frequency Variation:
9 Direction of Rotation 4 Axial Force of ….. N, acting downward - upward
10 Explosion Proof Ex 5 Radial Force of ….. N, acting ….. .
11 Installation (outdoors, indoors) 6 Noise Level dB(A):
12 Standards 7 Neutral Point brought out: yes - no
13 Number of Units 8 Main Terminal Box: left-hand side, right-hand side
B DATA ON DRIVEN MACHINE 9 Second Terminal Box: yes - no
1 Driven Machine F REQUIRED EQUIPMENT
2 Moment of Inertia J (kgm²) 1 Space Heaters: yes - no
3 Torque Characteristics 2 Thermometers in Bearings: type ….. , pieces ….. .
n (%) 0 20 40 60 80 100 3 Thermometers in Windings: type ….. , pieces ….. .
M (Nm)
C ENVIRONMENTAL CONDITIONS
1 Ambient Temperature (°C)
2 Temperature of Cooling Water (°C) G SPARE PARTS:
3 Relative Humidity (%)
4 Altitude Above Sea Level (m)
5 Ambient (dusty, salty, etc.)
D DATA ON TORQUE TRANSFER AND STARTING CONDITION
H DOCUMENTATION:
1 Type of Coupling
2 Starting Direct On-line
3 Starting via Frequency Converter, Autotransformer:
Language:
4 Min. Voltage during Motor Starting (V)
Fill in your address, phone and fax number: Filled by: Date:
KONČAR - GENERATORS and MOTORS Inc. Phone: (+385 1) 3667 474 www.koncar-gim.hr
10000 Zagreb, Fallerovo šetalište 22, Croatia, Fax: (+385 1) 3667 486 [email protected]