7.3

Wasserdampf

TSUV

CRN

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Safety fittings for hygienic applications

→ Series Hygienic 4000

EXAMPLES OF USE

For the protection of: - processes, plants and containers in the food and pharmaceutical industry

for air, neutral and non-neutral vapours and gases, steam and liquids

• food industry• Dairy industry• breweries and beverage industry• pharmaceutical industry

MATERIALS

Component Material DIN EN ASME

Body Stainless steel 1.4404 316 L

Inner parts, wetted Stainless steel 1.4404 316 L

Upper section, other inner parts Stainless steel 1.4404 316 L

Spring Stainless steel 1.4310 302

Hygienic 4000 Safety valve made of

stainless steel, angle type,

with stainless steel spring

- Smooth and faultless surface finish optimized for cleaning process - Minimal dead space in inlet area and no gaps in the valve - Exposed and rinsed o-ring seals - Shape of valve body avoids forming of puddles in the valve after it has opened - Suitable for CIP/SIP due to pneumatic lifting device - Gap-free installation of seals in contact with the medium - Surface roughness standard Ra<0,8 μm (Internal product wetted parts),

Ra<1,6 μm (outside, not product wetted parts) - Moulded diaphragm to divide the product chamber from the spring housing

FEATURES

• Cosmetic industry• Medical technology• Clean Service applications

SUITABLE FOR

Air, gases and vapours

Liquids

neutral and non-neutral

neutral and non-neutral

Clamp connection

DN 25 – DN 100

–40°C to + 200°C depending on version

0,4 – 16 bar depending on valve pressure range and service temperature

SPECIFICATION

MATERIAL

APPROvALS

TÜV-Type test approval 2095 D/G, F

EC type examination S/G, L

ASME S, G, L

CRN S, G, L

TSG ZF001-2006 D/G (S/G), F (L)

TR ZU 032/2013 - TR ZU 010/2011 D/G (S/G), F (L)

RequirementsDIN EN ISO 4126-1 PED 2014/68/EUTRD 421

AD 2000 Data sheet A2VdTÜV Guideline SV 100ASME-Code Sec. VIII Div. 1

Classification society

American Bureau of ShippingBureau VeritasRegistro Italiano Navale

ABSBVRINA

Steam

Version 2018 / 11

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TYPE OF CONNECTION INLET / OUTLET Special connections

KLSDIN / KLSDIN Standard Clamp connection / Clamp connection DIN 32676 / DIN 32676 Pipe Standard DIN 11850 / 11866

KSDIN / KSDIN Taper nipple / Taper nipple DIN 11851 / DIN 11851 Pipe Standard DIN 11850 / 11866

GSDIN / GSDIN Threaded ferrule connection / Threaded ferrule connection DIN 11851 / DIN 11851 Pipe Standard

DIN 11850 / 11866

Series 4000 vALvE vERSION

t Standard with diaphragm for neutral and non-neutral media.Spring, moving parts and the environment are protected from being affected by the medium.

Parts which are difficult to clean in the guide, the spring housing and the spindle / disc combination are protected against soiling by elastomer diaphragm.

MEDIUM

GF gaseous and liquidAir, vapours, gases, liquids and - depending on safety valve version and seal - also for steam

TYPE OF LIFTING MECHANISM

P Pneumatic lifting device

L with lifting lever

O without lifting device, standard for gastight version

SEALS / DIAPHRAGM

FKM Fluorcarbon Seals / diaphragms FDA, USP –20°C to +200°C

EPDM Ethylene propylene diene Seals / diaphragms FDA, USP –40°C to +170°C

Version 2018 / 11

AvAILABLE NOMINAL DIAMETERS AND CONNECTION SIZES

Nominal diameter DN 25 40 50 65 80 100

Inlet DNStandard 25 40 50 65 80 100

optional 40 65 80 100 125 150

40 ■65 ■80 ■

100 ■125 ■150 ■

Out

let D

N

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MAIN DIMENSIONS, INSTALLATION DIMENSIONS

NOMINAL DIAMETERS, CONNECTIONS, INSTALLATION DIMENSIONS

Version 2018 / 11

Series Hygienic 4000: Connection, installation dimensions, ranges of adjustment

Nominal diameter DN 25 40 50 65 80 100

Connection Clamp connection DIN 32676

Inlet DN1

Outlet DN2

Installation dimensions in mm L

L13

h

D1

D2

H

H12

H23

Compressed air connection in mm S

αw / Kdr (F)

αw / Kdr (D/G)1

do

Weight kg

kg2

kg3

Range of adjustment barRange of adjustment ASME psi

1CoefficientofflowforS/Gvalidfor6,00barormore,forsmallersetpressuresseevaluesincapacitytable.2values for version with pneumatic lifting device3values for version with lifting lever

25 40 50 65 80 100

40 65 80 100 125 150

80 120 140 153 178 181

100 100 125 125 140 140

47 64 80 92 112 126

51 51 64 91 106 119

51 91 106 119 155 183

183 285 354 445 513 586

216 335 414 515 613 701

332 438 550 642 755 830

6 6 6 6 8 8

0,45 0,45 0,45 0,45 0,45 0,45

0,70 0,70 0,70 0,70 0,70 0,70

23 37 46 60 74 92

2,2 7,0 13,0 24,5 41,3 64,0

3,0 8,0 15,0 29,0 50,0 76,0

2,6 7,5 13,5 25,0 42,0 65,0

0,4 - 16 0,4 - 16 0,4 - 16 0,4 - 10 0,4 - 8 0,4 - 815 - 232 15 - 232 15 - 232 15 - 145 15 - 116 15 - 116

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CERTIFICATES / APPROvALS

C01 Factory certificate acc. DIN EN 10204 2.2 (WKZ 2.2) C06 ATEX evaluation acc. to 2014/34/EU

C02 Test certificate acc. DIN EN 10204 3.1 (WPZ 3.1) C07 SIL evaluation relating to IEC 61508-2

C03 Material test certificate acc. DIN EN 10204 3.1 (MPZ 3.1) (pressure retaining part) C09

Seat tightness test with helium, leak detection method under vacuum incl. Factory Inspection Certificate 3.1 acc. to DIN EN 10204

C04 TÜV/DEKRA individual inspectionacc. EN 10204 3.2 (TÜV/DEKRA-APZ) C10 Certificate of oil- and grease free production

C05-1Sealing materialManufacturer certification (FDA, USP 3,…), Please indicate description of certificate:

PROPERTIES

P01 Oil- and grease-free production

P05 Quality of surfaces in contact with media in inlet Ra <= 0.4

P07 Electropolished surfaces

Copy and send to: order@goetze-armaturen.de. Order form easily to be found online under the section for each series.

ENqUIRY

TECHNICAL FINISHES, vARIANTS, ACCESSORIES

S62 Inductive proximity sensor, fitted, for indication of valve position, including connection cable 5m1

1not available for version tGFL (with lifting lever)

Series 4000 INDIvIDUAL SELECTION / vALvE CONFIGURATION

Series Valve version

Medium Lifting device

Nominal diameter

DN

Connection type Connection type Seal Options Set pressure

Quantity

Inlet Outlet Inlet Outlet

4000 t GF P 25 KLSDIN KLSDIN 25 40 EPDM P07 3,2 1

4000 t GF

4000 t GF

4000 t GF

4000 t GF

Version 2018 / 11

ADMISSIONS / ACCREDITATIONS

AA1 EC Type examination acc. to Directive 2014/68/EU AK3 American Bureau of Shipping (ABS) type approval

AA2 TÜV component test acc. to VdTÜV specification sheet SV 100 AK4 Bureau Veritas (BV) type approval

AA3 Certification acc. to ASME Boiler and Pressure VesselCode, Section VIII.Div 1 (ASME)2 AK6 Registro Italiano Navale (RINA) type approval

AA4 EAC - certificate/declaration with passport for the valve and laser marking of the valve AL

Individual inspection by notified body inspector – (body to be indicated):

AA5 Manufacture License of Special Equipment People‘s Republic of China (ML)

AA7 Registrierung gemäß Canadian Registration Number (CRN)3

2ASME not for gases in combination with liquids | 3CRN only in combination with ASME

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CAPACITY TABLE ACC. TO ISO 4126-1 / AD2000 A2

Version 2018 / 11

Series Hygienic 4000: Blowing-off rates at 10% above set pressure

Nominal diameter DN 25 40 50

d0 = 23 mm d0 = 37 mm d0 = 46 mm

Set pressure bar Air Steam Water Air Steam Water Air Steam Water

Air INm³/h

Steam IIkg/h

Water IIIm³/h

Series Hygienic 4000: Blowing-off rates at 10% above set pressure

Nominal diameter DN 60 80 100

d0 = 60 mm d0 = 74 mm d0 = 92 mm

Set pressure bar Air Steam Water Air Steam Water Air Steam Water

Air INm³/h

Steam IIkg/h

Water IIIm³/h

I II III I II III I II III

0,4 1410,8 1163,5 45,2 2146,0 1769,8 68,8 3316,9 2735,4 106,40,7 1897,0 1522,5 57,5 2885,6 2315,9 87,5 4460,1 3579,5 135,21,0 2368,8 1885,8 67,6 3603,2 2868,6 102,8 5569,2 4433,8 158,91,5 3219,1 2544,1 82,9 4896,6 3869,9 126,2 7568,4 5981,5 195,02,0 4041,5 3175,2 95,9 6147,5 4829,9 145,8 9501,9 7465,3 225,42,5 5089,6 3979,3 107,3 7341,6 5740,1 163,2 11347,6 8872,2 252,23,0 5638,0 4390,2 117,5 8576,0 6678,0 178,8 13255,5 10321,8 276,43,5 6405,9 4970,3 127,0 9744,1 7560,4 193,2 15061,0 11685,8 298,64,0 7184,4 5557,3 135,8 10928,3 8453,3 206,6 16891,3 13065,9 319,34,5 7950,6 6133,1 144,1 12093,7 9329,1 219,1 18692,6 14419,5 338,75,0 8723,1 6712,7 151,9 13268,8 10210,8 231,0 20508,9 15782,4 357,15,5 9488,4 7285,6 159,3 14432,9 11082,2 242,3 22308,2 17129,3 374,56,0 10257,9 7860,4 166,4 15603,4 11956,5 253,1 24117,5 18480,6 391,26,5 11000,3 8414,9 173,2 16732,6 12800,0 263,5 25862,8 19784,3 407,27,0 11742,6 8968,9 179,8 17861,8 13642,7 273,4 27608,2 21086,9 422,67,5 12485,0 9522,0 186,1 18991,0 14484,1 283,0 29353,5 22387,3 437,58,0 13227,3 10074,2 192,2 20120,2 15323,9 292,3 31098,9 23685,5 451,98,5 13969,7 10626,0 198,19,0 14712,0 11177,4 203,99,5 15454,3 11729,5 209,5

10,0 16196,7 12280,8 214,9

I II III I II III I II III

0,4 207,3 171,0 6,6 536,5 442,4 17,2 829,2 683,9 26,6

0,7 278,8 223,7 8,5 721,4 579,0 21,9 1115,0 894,9 33,8

1,0 348,1 277,1 9,9 900,8 717,1 25,7 1392,3 1108,5 39,7

1,5 473,0 373,8 12,2 1224,1 967,5 31,5 1892,1 1495,4 48,8

2,0 593,9 466,6 14,1 1536,9 1207,5 36,5 2375,5 1866,3 56,4

2,5 709,2 554,5 15,8 1835,4 1435,0 40,8 2836,9 2218,1 63,0

3,0 828,5 645,1 17,3 2144,0 1669,5 44,7 3313,9 2580,5 69,1

3,5 941,3 730,4 18,7 2436,0 1890,1 48,3 3765,2 2921,4 74,6

4,0 1055,7 816,6 20,0 2732,1 2113,3 51,6 4222,8 3266,5 79,8

4,5 1168,3 901,2 21,2 3023,4 2332,3 54,8 4673,2 3604,9 84,7

5,0 1281,8 986,4 22,3 3317,2 2552,7 57,8 5127,2 3945,6 89,3

5,5 1394,3 1070,6 23,4 3608,2 2770,6 60,6 5577,1 4282,3 93,6

6,0 1507,3 1155,0 24,5 3900,9 2989,1 63,3 6029,4 4620,2 97,8

6,5 1616,4 1236,5 25,5 4183,2 3200,0 65,9 6465,7 4946,1 101,8

7,0 1725,5 1317,9 26,4 4465,5 3410,7 68,4 6902,0 5271,7 105,7

7,5 1834,6 1399,2 27,3 4747,8 3621,0 70,8 7338,4 5596,8 109,4

8,0 1943,7 1480,3 28,2 5030,0 3831,0 73,1 7774,7 5921,4 113,0

8,5 2052,8 1561,4 29,1 5312,3 4040,8 75,3 8211,1 6245,7 116,4

9,0 2161,8 1642,5 30,0 5594,6 4250,5 77,5 8647,4 6569,9 119,8

9,5 2270,9 1723,6 30,8 5876,9 4460,4 79,7 9083,7 6894,3 123,1

10,0 2380,0 1804,6 31,6 6159,2 4670,1 81,7 9520,1 7218,4 126,3

11,0 2598,2 1966,8 33,1 6723,8 5089,8 85,7 10392,7 7867,1 132,5

12,0 2816,4 2128,6 34,6 7288,4 5508,7 89,5 11265,4 8514,5 138,4

13,0 3034,5 2290,2 36,0 7853,0 5926,9 93,2 12138,1 9160,9 144,0

14,0 3252,7 2452,5 37,4 8417,6 6346,9 96,7 13010,7 9810,2 149,5

15,0 3470,9 2614,8 38,7 8982,2 6766,8 100,1 13883,4 10459,2 154,7

16,0 3689,0 2776,4 40,0 9546,8 7185,0 103,4 14756,1 11105,6 159,8

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CAPACITY TABLE ACC. TO ASME-CODE SEC. vIII DIv. 1

Version 2018 / 11

Series Hygienic 4000: Blowing-off rates at 10% above set pressure

Nominal diameter DN

Set pressure bar

Air INm³/h

Steam IIkg/h

Water IIIm³/h

Series Hygienic 4000: Blowing-off rates at 10% above set pressure

Nominal diameter DN

Set pressure bar

Air INm³/h

Steam IIkg/h

Water IIIm³/h

65 80 100

d0 = 2,3622 inch (60 mm) d0 = 2,9133 inch (74 mm) d0 = 3,6220 inch (92 mm)

I II III I II III I II III

15 1787,4 5018,7 318,9 2718,9 7634,0 485,1 4202,5 11799,5 749,8

30 2607,4 7320,8 431,8 3966,1 11135,8 656,9 6130,2 17212,1 1015,3

40 3208,7 9009,1 498,6 4880,7 13703,8 758,5 7543,9 21181,3 1172,4

50 3809,9 10697,3 557,5 5795,3 16271,8 848,0 8957,6 25150,5 1310,7

60 4411,2 12385,5 610,7 6710,0 18839,8 928,9 10371,3 29119,8 1435,8

70 5012,5 14073,8 659,6 7624,6 21407,8 1003,4 11785,0 33089,0 1550,9

80 5613,8 15762,0 705,2 8539,2 23975,8 1072,7 13198,6 37058,2 1658,0

90 6215,1 17450,2 748,0 9453,8 26543,8 1137,7 14612,3 41027,5 1758,5

100 6816,4 19138,5 788,4 10368,4 29111,8 1199,3 16026,0 44996,7 1853,7

110 7417,6 20826,7 826,9 11283,0 31679,8 1257,8 17439,7 48965,9 1944,1

120 8018,9 22515,0 863,7 12197,7 34247,8 1313,7 18853,4 52935,2 2030,6

130 8620,2 24203,2 898,9

140 9221,5 25891,4 932,9

150 9822,8 27579,7 965,6

25 40 50

d0 = 0,9055 inch (23 mm) d0 = 1,4566 inch (37 mm) d0 = 1,8110 inch (46 mm)

I II III I II III I II III

15 262,7 737,5 46,9 679,7 1908,5 121,3 1050,6 2949,9 187,5

30 383,1 1075,8 63,5 991,5 2783,9 164,2 1532,6 4303,0 253,8

40 471,5 1323,8 73,3 1220,2 3425,9 189,6 1886,0 5295,3 293,1

50 559,8 1571,9 81,9 1448,8 4067,9 212,0 2239,4 6287,6 327,7

60 648,2 1820,0 89,7 1677,5 4709,9 232,2 2592,8 7279,9 359,0

70 736,6 2068,1 96,9 1906,1 5351,9 250,8 2946,2 8272,2 387,7

80 824,9 2316,1 103,6 2134,8 5993,9 268,2 3299,7 9264,6 414,5

90 913,3 2564,2 109,9 2363,5 6635,9 284,4 3653,1 10256,9 439,6

100 1001,6 2812,3 115,9 2592,1 7277,9 299,8 4006,5 11249,2 463,4

110 1090,0 3060,4 121,5 2820,8 7919,9 314,5 4359,9 12241,5 486,0

120 1178,3 3308,4 126,9 3049,4 8561,9 328,4 4713,3 13233,8 507,6

130 1266,7 3556,5 132,1 3278,1 9203,9 341,8 5066,8 14226,1 528,4

140 1355,0 3804,6 137,1 3506,7 9845,9 354,7 5420,2 15218,4 548,3

150 1443,4 4052,7 141,9 3735,4 10487,9 367,2 5773,6 16210,7 567,6

160 1531,8 4300,8 146,5 3964,0 11129,9 379,2 6127,0 17203,0 586,2

170 1620,1 4548,8 151,1 4192,7 11771,9 390,9 6480,4 18195,3 604,2

180 1708,5 4796,9 155,4 4421,3 12413,9 402,2 6833,9 19187,6 621,7

190 1796,8 5045,0 159,7 4650,0 13055,9 413,3 7187,3 20180,0 638,8

200 1885,2 5293,1 163,8 4878,7 13697,9 424,0 7540,7 21172,3 655,4

210 1973,5 5541,1 167,9 5107,3 14339,9 434,5 7894,1 22164,6 671,5

220 2061,9 5789,2 171,8 5336,0 14981,9 444,7 8247,5 23156,9 687,4

230 2150,2 6037,3 175,7 5564,6 15623,9 454,7 8601,0 24149,2 702,8

232 2167,9 6086,9 176,5 5610,3 15752,3 456,7 8671,6 24347,7 705,8

www.goetze-armaturen.de | info@goetze-armaturen.de | Phone: +49 (0) 7141 / 488 94 60Version 2018 / 11

FLOW COEFFICIENTS CHART

Series Hygienic 4000

Control air pneumatic lifting device (max. 6 bar)

Pressure-/ temperature rating PN 16 | Material: 1.4404 / 1.4435

Max

. pre

ssur

e PS

[bar

g]

Max. temperature TS [°C]

Requ

ired

min

imum

pre

ssur

e co

ntro

l air

[bar

]

Setpressure [bar]

Max

. wor

kloa

d PN

[%]