service manual bizhub 160 161f

SERVICE MANUAL

2005.042005.04Ver. 1.0Ver. 1.0

2005.04 Ver.1.0

2005.04 Ver.1.0

2005 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. 2005 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.

FIELD SERVICE

FIELD SERVICE

Printed in JapanPrinted in JapanDD4980PE1-1000 DD4980PE1-1000 Use of this manual should be strictly supervised to

avoid disclosure of confidential information.Use of this manual should be strictly supervised toavoid disclosure of confidential information.

Confidential for internal use only, do not distribute

SAFETY AND IMPORTANT WARNING ITEMS

Read carefully the Safety and Important Warning Items described below to understand them before doing service work.

Because of possible hazards to an inexperienced person servicing this product as well as the risk of damage to the product, KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. (hereafter called the KMBT) strongly recommends that all servicing be performed only by KMBT-trained service technicians.Changes may have beManual was printed. Athe information containThe user of this Servicthe product while serviTherefore, this Servicecourse of technical traithe product properly.Keep this Service Man

In this Service Manual CAUTION is definmeaning. When servicing the prorepair, maintenance, e

Symbols used for safe


IMPORTANT NOTICE

DESCRIPTIOWARNING AN

DANGER: Act

WARNING: Act

CAUTION: Acttrou

:Precaution whenproduct.

:Prohibition whenproduct.

:Direction when sproduct.

bizhub_160_160f_161_161f_FS.book 1

Conf S-1

en made to this product to improve its performance after this Service ccordingly, KMBT does not warrant, either explicitly or implicitly, that ed in this Service Manual is complete and accurate.e Manual must assume all risks of personal injury and/or damage to cing the product for which this Service Manual is intended. Manual must be carefully read before doing service work both in the ning and even after that, for performing maintenance and control of

ual also for future service.

, each of three expressions DANGER, WARNING, and ed as follows together with a symbol mark to be used in a limited

duct, the relevant works (disassembling, reassembling, adjustment, tc.) need to be conducted with utmost care.

ty and important warning items are defined as follows:

N ITEMS FOR DANGER, D CAUTION

ion having a high possibility of suffering death or serious injury

ion having a possibility of suffering death or serious injury

ion having a possibility of suffering a slight wound, medium ble, and property damage

servicing theGeneral

precautionElectric hazard High temperature

servicing the General

prohibitionDo not touch with wet hand

Do not disassemble

ervicing the General

instructionUnplug Ground/Earth

idential for internal use only, do not distribute


S-2

[1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.

KONICA MINOLTA brand products are renowned for their high reliability. This reliability is achieved through high-quality design and a solid service network.Product design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors. For this reason, unauthorized modifications involve a high risk of degradatstrictly prohibited. the ping behind this policy.

SAFETY WARNINGS

Prohibited Acti

Using any cables or

Using any fuse or thSafety will not be asinjury.

Disabling fuse functwire, metal clips, so

Disabling relay funcrelay contacts)

Disabling safety funSafety will not be asinjury.

Making any modificby KMBT

Using parts not spe


Cion in performance and safety. Such modifications are therefore oints listed below are not exhaustive, but they illustrate the reason-

ons

DANGER power cord not specified by KMBT.

ermostat not specified by KMBT. sured, leading to a risk of fire and

ions or bridging fuse terminals with lder or similar object.

tions (such as wedging paper between

ctions (interlocks, safety circuits, etc.) sured, leading to a risk of fire and

ation to the product unless instructed

cified by KMBT

onfidential for internal use only, do not distribute


[2] POWER PLUG SELECTIONIn some countries or areas, the power plug provided with the product may not fit wall outlet used in the area. In that case, it is obligation of customer engineer (hereafter called the CE) to attach appropriate power plug or power cord set in order to connect the product to the supply.

Power Cord Set or Power Plug

WARNING Use power supply cord set which meets the following

criteria:- provided with a p

the connection touct's rated voltag

- the plug has pin/t- provided with thre

rent capacity, and- the cord set meeUse of inadequate

Attach power plug w- having configurat

outlet appropriatecurrent, and

- the plug has pin/t- meets regulatoryUse of inadequateing to inadequate pgrounding), and m

Conductors in the pminals of the plug a Black or Brown: White or Light B Green/Yellow:Wrong connectionproduct, and resul


Conf S-3

lug having configuration intended for wall outlet appropriate for the prod-e and current, anderminal(s) for grounding, ande-conductor cable having enough cur-

ts regulatory requirements for the area. cord set leads to fire or electric shock.

hich meets the following criteria:ion intended for the connection to wall for the product's rated voltage and

erminal(s) for grounding, and requirements for the area. cord set leads to the product connect-ower supply (voltage, current capacity, ay result in fire or electric shock.

ower cable must be connected to ter-ccording to the following order:

L (line)lue: N (neutral)

PE (earth) may cancel safeguards within the ts in fire or electric shock.

kw



S-4

[3] CHECKPOINTS WHEN PERFORMING ON-SITE SERVICEKONICA MINOLTA brand products are extensively tested before shipping, to ensure that all applicable safety standards are met, in order to protect the customer and customer engi-neer (hereafter called the CE) from the risk of injury. However, in daily use, any electrical equipment may be subject to parts wear and eventual failure. In order to maintain safety and reliability, the CE must perform regular safety checks.

1. Power Supply

Connection to Power Supply

Check that mains vConnection to wroelectric shock.

Connect power plugconfiguration as theUse of an adapterinadequate powergrounding), and mIf proper wall outleto contact qualified

Plug the power cordcapacity greater thaIf excessive currenresult.

If two or more poweoutlet, the total loadoutlet.If excessive currenresult.

Make sure the powesecurely.Contact problems overheating, and t

Check whether the If current leakage may suffer electricConnect power plu


CWARNINGoltage is as specified.ng voltage supply may result in fire or

directly into wall outlet having same plug. leads to the product connecting to supply (voltage, current capacity, ay result in fire or electric shock.t is not available, advice the customer electrician for the installation.

into the dedicated wall outlet with a n the maximum power consumption.t flows in the wall outlet, fire may

r cords can be plugged into the wall must not exceed the rating of the wall

t flows in the wall outlet, fire may

r cord is plugged in the wall outlet

may lead to increased resistance, he risk of fire.

product is grounded properly.occurs in an ungrounded product, you shock while operating the product.g to grounded wall outlet.

kw



Power Plug and Cord

WARNING When using the power cord set (inlet type) that came with

this product, make sure the connector is securely inserted in the inlet of the product.When securing measure is provided, secure the cord with the fixture properly.If the power cord (uct securely, a conresistance, overhe

Check whether the pinched by a table aOverheating may o

Check whether the whether the sheathIf the power plug, cwith a new power end) specified by Kmay result in fire o

Do not bundle or tieOverheating may o

Check whether dusand wall outlet.Using the power pdust may result in

Do not insert the pohand.The risk of electric

When unplugging thcable.The cable may be electric shock.


Conf S-5

inlet type) is not connected to the prod-tact problem may lead to increased ating, and risk of fire.

power cord is not stepped on or nd so on.ccur there, leading to a risk of fire.

power cord is damaged. Check is damaged.ord, or sheath is damaged, replace

cord (with plug and connector on each MBT. Using the damaged power cord

r electric shock.

the power cord. ccur there, leading to a risk of fire.

t is collected around the power plug

lug and wall outlet without removing fire.

wer plug into the wall outlet with a wet

shock exists.

e power cord, grasp the plug, not the

broken, leading to a risk of fire and



S-6

2. Installation Requi

Wiring

WARNING Never use multi-plug adapters to plug multiple power cords

in the same outlet.If used, the risk of fire exists.

When an extension cord is required, use a specified one.Current that can flousing a too long extDo not use an exteup. Fire may resul

Prohibited Inst

Do not place the protile materials that mA risk of fire exists

Do not place the proas rain.A risk of fire and e

When not Usin

When the product istime (holidays, etc.)cord.Dust collected arocause fire.


Crements

w in the extension cord is limited, so ension cord may result in fire.nsion cable reel with the cable taken

t.

allation Places

WARNINGduct near flammable materials or vola-ay catch fire..

duct in a place exposed to water such

lectric shock exists.

g the Product for a long time

WARNING not used over an extended period of , switch it off and unplug the power

und the power plug and outlet may



Ventilation

CAUTION The product generates ozone gas during operation, but it

will not be harmful to the human body.If a bad smell of ozone is present in the following cases, ventilate the room.

a. When the product is used in a poorly ventilated roomb. When taking a lot of copiesc. When using mult

Stability

Be sure to lock the In the case of an eslide, leading to a

Inspection befo

Before conducting amentation (service mproceed with the inscedure, using only tadjustment not descIf the prescribed puct may break and

Before conducting athe power plugs fromWhen the power punits are still poweturned OFF. A risk

The area around thYou may get burnt


Conf S-7

iple products at the same time

CAUTIONcaster stoppers.arthquake and so on, the product may injury.

re Servicing

CAUTIONn inspection, read all relevant docu-anual, technical notices, etc.) and

pection following the prescribed pro-he prescribed tools. Do not make any ribed in the documentation.

rocedure or tool is not used, the prod- a risk of injury or fire exists.n inspection, be sure to disconnect the product and options.

lug is inserted in the wall outlet, some red even if the POWER switch is of electric shock exists.

e fixing unit is hot..



S-8

Work Performed with the Product Powered On

WARNING Take every care when making adjustments or performing

an operation check with the product powered.If you make adjustments or perform an operation check with the external cover detached, you may touch live or high-voltage parts or you may be caught in moving gears or the timing belt, leading to a risk of injury.

Take every care whdetached.High-voltage existstric shock exists.

Safety Checkpo

Check the exterior adamage.The user or CE ma

Do not allow any mscrews to fall into thThey can short intor fire.

Check wiring for sqCurrent can leak, lfire.

Carefully remove alcal parts and electrunit.Current can leak, lfire.

Check high-voltageCurrent can leak, lfire.


Cen servicing with the external cover

around the drum unit. A risk of elec-

ints

WARNINGnd frame for edges, burrs, and other

y be injured.etal parts such as clips, staples, and e product.ernal circuits and cause electric shock

ueezing and any other damage. eading to a risk of electric shock or

l toner remnants and dust from electri-ode units such as a charging corona

eading to a risk of product trouble or

cables and sheaths for any damage.eading to a risk of electric shock or



Check electrode units such as a charging corona unit for deterioration and sign of leakage.Current can leak, leading to a risk of trouble or fire.

Before disassembling or adjusting the write unit (P/H unit) incorporating a laser, make sure that the power cord has been disconnected.The laser light canloss of eyesight.

Do not remove the cpower with the writeing position.The laser light canloss of eyesight.

When replacing a liium battery specifieof the used lithium blocal authority.Improper replacem

After replacing a paoptical lamp and fixition state.A risk of fire exists

Check the interlock check whether the iIf the interlock doeelectric shock or bthe product (e.g., f

Make sure the wirinedges, burrs, or othCurrent can leak, lfire.

Safety Checkpoints

WARNING


Conf S-9

enter your eye, leading to a risk of

over of the write unit. Do not supply unit shifted from the specified mount-

enter your eye, leading to a risk of

thium battery, replace it with a new lith-d in the Parts Guide Manual. Dispose attery using the method specified by

ent can cause explosion.

rt to which AC voltage is applied (e.g., ng lamp), be sure to check the installa-

.

switch and actuator for loosening and nterlock functions properly.s not function, you may receive an e injured when you insert your hand in or clearing paper jam).g cannot come into contact with sharp er pointed parts.eading to a risk of electric shock or



S-10

Make sure that all screws, components, wiring, connec-tors, etc. that were removed for safety check and mainte-nance have been reinstalled in the original location. (Pay special attention to forgotten connectors, pinched cables, forgotten screws, etc.)A risk of product trouble, electric shock, and fire exists.

Safety Checkpoints

WARNING

Handling of Co

Toner and developemust be taken not tosubstances come instimulative.If the substances gimmediately. Whenphysician.

Never throw the useYou may be burne

Handling of Se

Unplug the power cDrum cleaner (isoptone-based) are hiwith care. A risk of

Do not replace the any solvent remnanevaporated.A risk of fire exists


Cnsumables

WARNINGr are not harmful substances, but care breathe excessive amounts or let the to contact with eyes, etc. It may be

et in the eye, rinse with plenty of water symptoms are noticeable, consult a

d cartridge and toner into fire.d due to dust explosion.

rvice Materials

CAUTIONord from the wall outlet.ropyl alcohol) and roller cleaner (ace-

ghly flammable and must be handled fire exists.

cover or turn the product ON before ts on the cleaned parts have fully

.



Use only a small amount of cleaner at a time and take care not to spill any liquid. If this happens, immediately wipe it off.A risk of fire exists.

When using any solvent, ventilate the room well.Breathing large qudiscomfort.

Handling of Service Materials

CAUTION


Conf S-11

antities of organic solvents can lead to



S-12

[4] Laser Safety This is a digital machine certified as a Class 1 laser product. There is no possibility of

danger from a laser, provided the machine is serviced according to the instruction in this manual.

4.1 Internal Laser Radiation

*at laser aperture of th

This product employdiode and the scann

The print head unit ishould not be opene

semiconductor laserMaximum power of the laser diode 15 mW

Maximum average radiation power (*) 36.903 WWavelen


Ce Print Head Unit

s a Class 3b laser diode that emits an invisible laser beam. The laser ing polygon mirror are incorporated in the print head unit.s NOT A FIELD SERVICEABLE ITEM. Therefore, the print head unit d under any circumstances.

gth 770-800 nm

Laser Aperture of the Print Head Unit

C4980o053AB



[5] Used Batteries PrecautionsALL Areas

CAUTIONDanger of explosion if battery is incorrectly replaced.Replace only with the same or equivalent type recommended by the manufacturer.Dispose of used batteries according to the manufacturers instructions.

GermanyVORSICHT!

Explosionsgefahr bei unsachgemem Austausch der Batterie.Ersatz nur durch denseEntsorgung gebraucht

France

Il y a danger dexplosioRemplacer uniquemenmand par le construcinstructions du fabrican

Denmark

Lithiumbatteri - EksploUdskiftning m kun skebage til leverandren.

Finland, Sweden

Paristo voi rjht, joVaihda paristo ainoastvalmistajan ohjeiden m

Explosionsfara vid felaAnvnd samma batteritillverkaren. Kassera a

Norway

Eksplosjonsfare ved feBenytt samme batteritybatterier kasseres i he


Conf S-13

lben oder einen vom Hersteller empfohlenen gleichwertigen Typ.er Batterien nach Angaben des Herstellers.

ATTENTIONn sil y a remplacement incorrect de la batterie.t avec une batterie du mme type ou dun type quivalent recom-teur. Mettre au rebut les batteries usages conformment aux t.

ADVARSEL!sionsfare ved fejlagtig hndtering. med batteri af samme fabrikat og type. Levr det brugte batteri til-

VAROlTUSs se on virheellisesti asennettu.aan laitevalmistajan suosittelemaan tyyppiin. Hvit kytetty paristo ukaisesti.

VARNINGktigt batteribyte.typ eller en ekvivalent typ som rekommenderas av apparat-nvnt batteri enligt fabrikantens instruktion.

ADVARSELilaktig skifte av batteri.pe eller en tilsvarende type anbefalt av apparatfabrikanten. Brukte

nhold til fabrikantens instruksjoner.



S-14

U.S.A., Canada(CDRH Regulation) This machine is certified as a Class 1 Laser product under Radiation Performance Stan-

dard according to the Food, Drug and Cosmetic Act of 1990. Compliance is mandatory for Laser products marketed in the United States and is reported to the Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration of the U.S. Department of Health and Human Services (DHHS). This means that the device does not produce hazardous laser radiation.

The label shown on page S-16 indicates compliance with the CDRH regulations and must be attached to laser products marketed in the United States.

All Areas

Denmark

CAUTION Use of controls, a

specified in this m

Maximum poweWav

CAUTION Use of controls, a

specified in this m

Maximum poweWav

ADVARSEL Usynlig laserstr

Undg udsttelssikkerheds krave

Laserdiodenblge


Cdjustments or performance of procedures other than those anual may result in hazardous radiation exposure.

semiconductor laserr of the laser diode 15 mWelength 770-800 nm

djustments or performance of procedures other than those anual may result in hazardous radiation exposure.

semiconductor laserr of the laser diode 15 mWelength 770-800 nm

ling ved bning, nr sikkerhedsafbrydere er ude af funktion. e for strling. Klasse 1 laser produkt der opfylder IEC60825-1 ne.

halvlederlasers hjeste styrke 15 mWlngden 770-800 nm



Finland, Sweden

Norway

LUOKAN 1 LASERLAITEKLASS 1 LASER APPARAT

VAROITUS! Laitteen kyttminen muulla kuin tss kyttohjeessa mainitulla tavalla saat-

taa altistaa kyttjn turvallisuusluokan 1 ylittvlle nkymttmlle laser-steilylle.

puolijohdelaserLaserdiodi

aallo

VARNING! Om apparaten an

kan anvndaren ulaserklass 1.

Den maximala effevgl

VARO! Avattaessa ja suo

steilylle. l kat

VARNING! Osynlig laserstr

Betrakta ej strie

ADVERSEL Dersom apparate

ing, kan brukerenfor laser klass 1.

Maksimal effeblge


Conf S-15

n suurin teho 15 mWnpituus 770-800 nm

vnds p annat stt n i denna bruksanvisning specificerats, tsttas fr osynlig laserstrlning, som verskrider grnsen fr

halvledarlaser kten fr laserdioden 15 mW

ngden 770-800 nm

jalukitus ohitettaessa olet alttiina nkymttomlle laser-so steeseen.

ining nr denna del r ppnad och sprren r urkopplad. n.

t brukes p annen mte enn spesifisert i denne bruksanvisn- utsettes fr unsynlig laserstrlning, som overskrider grensen

halvleder laserkt till laserdiode 15 mWlengde 770-800 nm



S-16

5.1 Laser Safety Label A laser safety label is attached to the inside of the machine as shown below.

5.2 Laser Caut A laser caution labe


Cion Labell is attached to the outside of the machine as shown below.

4980D070AB

4980D061AA



5.3 PRECAUTIONS FOR HANDLING THE LASER EQUIPMENT When laser protective goggles are to be used, select ones with a lens conforming to the

above specifications. When a disassembly job needs to be performed in the laser beam path, such as when

working around the printerhead and PC Drum, be sure first to turn the printer OFF. If the job requires that the printer be left ON, take off your watch and ring and wear laser

protective goggles. A highly reflective tool can be dangerous if it is brought into the laser beam path. Use

utmost care when handling tools on the users premises. The Print Head is not to be disassembled or adjusted in the field. Replace the Unit or

Assembly including the Control Board. Therefore, remove the Laser Diode, and do not perform Control Boa


Conf S-17

rd trimmer adjustment.



S-18

Caution labels shown are attached in some areas on/in the machine.When accessing these areas for maintenance, repair, or adjustment, special care should be taken to avoid burns and electric shock.

CAUTION:

WARNING INDICATIONS ON THE MACHINE

High t

Do not thr

You may be burnetouch by any cauticome off or becomService Office.


C4980p0c001aa

4980p0c002aa

4980p0c003aa

emperature

ow into a fire

d or injured if you touch any area that you are advised not to on label. Do not remove caution labels. If any caution label has e dirty and therefore the caution cannot be read, contact our


SERVICE MANUAL

2005.04Ver. 1.0

FIELD SERVICE

Main Unit



After publication of this service manual, the parts and mechanism may be subject to change forimprovement of their performance. Therefore, the descriptions given in this service manual may not coincide with the actual machine.

When any change has been made to the descriptions in the service manual, a revised version will beissued with a revision mark added as required.

Revision mark: To indicate clearly a section revised, show to the left of the revised section.

A number within represents the number of times the revision has been made.

To indicate clearly aing page. A number within

NOTERevision marks shown in

When a page revisedThe revision marks f

When a page revisedThe revision marks f

11

1

2005/04 1

Date Service m


Conf section revised, show in the lower outside section of the correspond-

represents the number of times the revision has been made.

a page are restricted only to the latest ones with the old ones deleted. in Ver. 2.0 has been changed in Ver. 3.0: or Ver. 3.0 only are shown with those for Ver. 2.0 deleted. in Ver. 2.0 has not been changed in Ver. 3.0: or Ver. 2.0 are left as they are.

1

.0 Issue of the first edition

anual Ver. Revision mark Descriptions of revision


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Field Service Ver. 1.0 Apr. 2005

CONTENTS

General1. System configuration............................................................................................... 12. Product specifications ............................................................................................. 2

2.1 bizhub 160 / bizhub 161 ....................................................................................... 22.1.1 Main Unit ....................................................................................................... 22.1.2 GDI Printer Function (bizhub 160 only)......................................................... 42.1.3 PCL Pri

2.2 bizhub 160f /2.2.1 Main Un2.2.2 GDI Prin2.2.3 PCL Pri2.2.4 FAX Fun

Maintenance3. Periodical che

3.1 Maintenance3.1.1 Parts to3.1.2 Periodic

3.2 Maintenance3.3 Concept of p3.4 Maintenance

3.4.1 Remove3.4.2 Feed Ro3.4.3 Replace

3.5 Replacing th3.5.1 Replace3.5.2 Replace3.5.3 Replace

4. Service tool ...4.1 CE Tool List.4.2 Copy materia

4.2.1 Mainten5. Firmware upgr

5.1 Preparations5.2 Firmware rew

5.2.1 Installing

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nter Function (bizhub 161 only) ........................................................ 5 bizhub 161f ..................................................................................... 6it ....................................................................................................... 6ter Function (bizhub 160f only)........................................................ 8

nter Function (bizhub 161f only) ....................................................... 9ction............................................................................................... 10

ck .................................................................................................... 13 Items ............................................................................................. 13 be Replaced by Users (CRU) ........................................................ 13al Parts Replacement (Every 50,000 Print).................................... 13 Parts.............................................................................................. 14arts life............................................................................................ 14 procedure (Periodical check parts) ............................................... 15 the Imaging Cartridge ................................................................... 15ller.................................................................................................. 15ment of the Image Transfer Roller.................................................. 16e Unit .............................................................................................. 17ment of the Toner Cartridge........................................................... 17ment of the Drum Cartridge ........................................................... 18ment of the Fusing Unit.................................................................. 19........................................................................................................ 21........................................................................................................ 21ls.................................................................................................... 21ance Kit .......................................................................................... 21ade ................................................................................................. 22 for Firmware rewriting.................................................................... 22riting .............................................................................................. 22 the Printer Driver/ TWAIN Driver Using Plug and Play ................ 22


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5.2.2 Procedure for Upgrading the Firmware (Engine firmware/ Copier firmware/ FAX firmware/ PCL firmware)............. 23

5.2.3 Procedure for Upgrading the FAX Firmware (Upgrading Procedure Using Telephone Line from FAX Machine to FAX Machine) ............................................................................................. 25

5.3 Remedy for a Failed Updating of the Firmware .................................................. 265.4 Remedy for a Failed Updating of the Firmware for PCL

(bizhub 161, bizhub 161f only) ........................................................................... 286. Other ..................................................................................................................... 30

6.1 Disassembly/Adjustment prohibited items.......................................................... 306.2 Disassembly6.3 Disassembly

6.3.1 Identific6.3.2 Remova6.3.3 NIC Boa6.3.4 NCU Bo6.3.5 PCL Bo6.3.6 Controll6.3.7 Control 6.3.8 Interface6.3.9 Plate NI6.3.10 Power U6.3.11 High Vo6.3.12 IR Unit.6.3.13 PH Unit6.3.14 Original6.3.15 Upper C6.3.16 Scanne6.3.17 Scanne6.3.18 Belt......6.3.19 Main Mo6.3.20 Paper E6.3.21 Paper T6.3.22 Paper T6.3.23 Torque L

6.4 Option Coun6.4.1 Remova

(Option

bizhub_160_160f_161_161f_FS.book ii

C/Assembly list (Other parts)............................................................ 31/Assembly procedure ..................................................................... 32ation of Exterior Parts and Removal Procedures for Them ............ 32l of Circuit Boards and Other Electrical Components .................... 33rd (Option for bizhub 161/160f/161f) ............................................. 34ard (bizhub 160f/161f only)............................................................ 34ard (bizhub 161/161f only).............................................................. 35er/Mechanical Control Board.......................................................... 35Panel .............................................................................................. 36 Board ........................................................................................... 37

C Board (Option for bizhub 161/160f/161f) .................................... 38nit .................................................................................................. 39

ltage Unit ........................................................................................ 42........................................................................................................ 42....................................................................................................... 43 Cover Set Sensor .......................................................................... 44over Assy. (Original Glass) ............................................................ 44

r Motor ............................................................................................ 45r Assy. ............................................................................................. 45........................................................................................................ 46tor.................................................................................................. 46mpty Sensors ................................................................................. 47ake-Up Solenoid ............................................................................. 48ake-Up Clutch Gear........................................................................ 49imiter ............................................................................................. 50

ter ................................................................................................... 52l of the Mechanical Counter for bizhub 160/161/160f/161f) ........................................................ 52


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Adjustment/Setting7. How to use the adjustment section ....................................................................... 538. Status Mode .......................................................................................................... 54

8.1 Status Mode function tree................................................................................... 548.2 Status Mode setting procedure........................................................................... 55

8.2.1 Procedure ................................................................................................... 558.2.2 Exiting procedure ........................................................................................ 558.2.3 Changing the Status Mode functions .......................................................... 558.2.4 TOTAL PAGE............................................................................................... 568.2.5 TX/ RX 8.2.6 PRINT R

9. Utility Mode (b9.1 Utility Mode f9.2 Utility Mode s

9.2.1 Procedu9.2.2 Exiting p9.2.3 Changin9.2.4 MACHIN9.2.5 PAPER 9.2.6 USER M9.2.7 COPY S9.2.8 NETWO

10. Utility Mode (b10.1 Utility Mode f10.2 Utility Mode s

10.2.1 Procedu10.2.2 Exiting p10.2.3 Changin10.2.4 MACHIN10.2.5 PAPER 10.2.6 USER M10.2.7 ADMIN.10.2.8 COPY S10.2.9 FAX RE10.2.10 TX OPE10.2.11 RX OPE10.2.12 COMM.10.2.13 REPOR

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RESULT (bizhub 160f/161f only) .................................................... 56EPORT (bizhub 161/160f/161f only)............................................. 57

izhub 160/bizhub 161).................................................................... 64unction tree .................................................................................... 64etting procedure ............................................................................ 65re ................................................................................................... 65rocedure ........................................................................................ 65g the settings for Utility Mode functions ......................................... 65E SETTING................................................................................... 66

SOURCE SETUP........................................................................... 67ANAGEMENT ............................................................................... 68ETTING ......................................................................................... 68RK SETTING ................................................................................. 69izhub 160f/bizhub 161f).................................................................. 71unction tree .................................................................................... 71etting procedure ............................................................................ 74re ................................................................................................... 74rocedure ........................................................................................ 74g the settings for Utility Mode Functions........................................ 74E SETTING................................................................................... 75

SOURCE SETUP........................................................................... 77ANAGEMENT ............................................................................... 77

MANAGEMENT............................................................................. 78ETTING ......................................................................................... 80GISTRATION.................................................................................. 81RATION.......................................................................................... 83RATION ......................................................................................... 85

SETTING ....................................................................................... 91TING............................................................................................... 92


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10.2.14 INITIAL USER DATA................................................................................... 9310.2.15 NETWORK SETTING................................................................................. 9410.2.16 E-MAIL SETTING 1 .................................................................................... 9610.2.17 E-MAIL SETTING 2 .................................................................................... 9710.2.18 SCAN SETTING ......................................................................................... 99

11. Adjustment item list............................................................................................. 10012. Service Mode (bizhub 160/bizhub 161) .............................................................. 101

12.1 Service Mode function tree............................................................................... 10112.2 Service Mode setting procedure....................................................................... 103

12.2.1 Procedu12.2.2 Exiting p12.2.3 Changin

12.3 Service Mod12.3.1 SERVIC12.3.2 ADJUST12.3.3 COUNT12.3.4 DISPLA12.3.5 FUNCT12.3.6 FIXED Z12.3.7 FACTOR12.3.8 CLEAR

13. Service Mode 13.1 Service Mod13.2 Service Mod

13.2.1 Procedu13.2.2 Exiting p13.2.3 Changin

13.3 Service Mod13.3.1 SERVIC13.3.2 ADJUST13.3.3 COUNT13.3.4 DISPLA13.3.5 FUNCT13.3.6 Soft Sw13.3.7 REPOR13.3.8 T.30 PR13.3.9 ADMIN.13.3.10 FIXED Z

bizhub_160_160f_161_161f_FS.book iv

Cre ................................................................................................. 103rocedure...................................................................................... 103g the settings for Service Mode functions ................................... 103e functions .................................................................................... 104ES CHOICE................................................................................ 104.................................................................................................... 107

ER................................................................................................ 115Y................................................................................................... 117ION ............................................................................................... 118OOM CHANGE........................................................................... 120Y TEST ....................................................................................... 120

DATA ............................................................................................ 121(bizhub 160f/bizhub 161f) ............................................................ 122e function tree............................................................................... 122e setting procedure....................................................................... 125re ................................................................................................. 125rocedure...................................................................................... 125g the settings for Service Mode functions ................................... 125e functions .................................................................................... 126ES CHOICE................................................................................ 126.................................................................................................... 134

ER................................................................................................ 142Y................................................................................................... 144ION ............................................................................................... 145itch Function ................................................................................. 147T................................................................................................... 148OTOCOL LIST.............................................................................. 152 REGISTRATION (Administrator number registration) ................. 153OOM CHANGE........................................................................... 154


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13.3.11 FACTORY TEST ....................................................................................... 15413.3.12 CLEAR DATA ............................................................................................ 154

14. Board Switch ....................................................................................................... 16014.1 Names of control panel parts and their functions ............................................. 160

14.1.1 bizhub 160/ bizhub 161............................................................................. 16014.1.2 bizhub 160f/ bizhub 161f........................................................................... 161

14.2 Circuit Board Locations..................................................................................... 16314.2.1 bizhub 160 ................................................................................................ 16314.2.2 bizhub 161 ................................................................................................ 16414.2.3 bizhub 114.2.4 bizhub 1

14.3 Functions of 14.3.1 PWB-P 14.3.2 PWB-IF14.3.3 NCU (N14.3.4 PCL (PC14.3.5 NC-50114.3.6 NC-501

14.4 Adjustment o15. Security Mode

15.1 Security Mod15.2 Security Mod

15.2.1 Procedu15.2.2 Exiting P

15.3 Security Mod15.3.1 MACHIN

16. Soft Switch Se16.1 Description..16.2 Default settin

16.2.1 Country16.3 Default soft s16.4 Default soft s16.5 Default soft s16.6 Default soft s16.7 Soft switch lis16.8 Soft switch d

16.8.1 SOFT S16.8.2 SOFT S16.8.3 SOFT S

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60f ............................................................................................... 16461f ............................................................................................... 165switches and parts on PWBs ....................................................... 165(Controller/Mechanical Control Board)......................................... 165 (Interface Board).......................................................................... 166etwork Control Unit Board) ........................................................... 166L Controller Board) ..................................................................... 166

: PWB- NIC (Network Interface Card Board) ................................ 167: NIC-IF (Plate NIC Board)............................................................ 167f jumper switches on NCU board ................................................. 168..................................................................................................... 169e function tree.............................................................................. 169e setting procedure...................................................................... 169re ................................................................................................. 169rocedure...................................................................................... 169e functions ................................................................................... 169E COUNTER............................................................................... 169t (bizhub 160f/bizhub 161f only)................................................... 170...................................................................................................... 170g................................................................................................... 171 for each Marketing area .............................................................. 171witch setting for each market area 1 ............................................ 172witch setting for each market area 2 ............................................ 174witch setting for each market area 3 ............................................ 176witch setting for each market area 4 ............................................ 178t ................................................................................................... 179

efinition ......................................................................................... 183WITCH: #01 ................................................................................. 183WITCH: #02 ................................................................................. 184WITCH: #03 ................................................................................. 185


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16.8.4 SOFT SWITCH: #04 ................................................................................. 18616.8.5 SOFT SWITCH: #05 ................................................................................. 18716.8.6 SOFT SWITCH: #06 ................................................................................. 18816.8.7 SOFT SWITCH: #07 ................................................................................. 18816.8.8 SOFT SWITCH: #08 ................................................................................. 18916.8.9 SOFT SWITCH: #09 ................................................................................. 19016.8.10 SOFT SWITCH: #10 ................................................................................. 19116.8.11 SOFT SWITCH: #11 ................................................................................. 19216.8.12 SOFT S16.8.13 SOFT S16.8.14 SOFT S16.8.15 SOFT S16.8.16 SOFT S16.8.17 SOFT S16.8.18 SOFT S16.8.19 SOFT S16.8.20 SOFT S16.8.21 SOFT S16.8.22 SOFT S16.8.23 SOFT S16.8.24 SOFT S16.8.25 SOFT S16.8.26 SOFT S16.8.27 SOFT S16.8.28 SOFT S16.8.29 SOFT S16.8.30 SOFT S16.8.31 SOFT S16.8.32 SOFT S16.8.33 SOFT S16.8.34 SOFT S16.8.35 SOFT S16.8.36 SOFT S16.8.37 SOFT S16.8.38 SOFT S16.8.39 SOFT S16.8.40 SOFT S

bizhub_160_160f_161_161f_FS.book vi

CWITCH: #12 ................................................................................. 192WITCH: #13 ................................................................................. 193WITCH: #14 ................................................................................. 194WITCH: #15 ................................................................................. 194WITCH: #16 ................................................................................. 195WITCH: #17 ................................................................................. 195WITCH: #18 ................................................................................. 196WITCH: #19 ................................................................................. 197WITCH: #20 ................................................................................. 198WITCH: #21 ................................................................................. 199WITCH: #22 ................................................................................. 200WITCH: #23 ................................................................................. 200WITCH: #24 ................................................................................. 201WITCH: #25 ................................................................................. 201WITCH: #26 ................................................................................. 202WITCH: #27 ................................................................................. 203WITCH: #28 ................................................................................. 204WITCH: #29 ................................................................................. 205WITCH: #30 ................................................................................. 206WITCH: #31 ................................................................................. 207WITCH: #32 ................................................................................. 207WITCH: #33 ................................................................................. 208WITCH: #34 ................................................................................. 208WITCH: #35 ................................................................................. 209WITCH: #36 ................................................................................. 210WITCH: #37 ................................................................................. 211WITCH: #38 ................................................................................. 212WITCH: #39 ................................................................................. 212WITCH: #40 ................................................................................. 213


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16.8.41 SOFT SWITCH: #41 ................................................................................. 21416.8.42 SOFT SWITCH: #42 ................................................................................. 21516.8.43 SOFT SWITCH: #43 ................................................................................. 21516.8.44 SOFT SWITCH: #44 ................................................................................. 21516.8.45 SOFT SWITCH: #45 ................................................................................. 21616.8.46 SOFT SWITCH: #46 ................................................................................. 21616.8.47 SOFT SWITCH: #47 ................................................................................. 21716.8.48 SOFT SWITCH: #48 ................................................................................. 21716.8.49 SOFT S16.8.50 SOFT S16.8.51 SOFT S16.8.52 SOFT S16.8.53 SOFT S16.8.54 SOFT S16.8.55 SOFT S16.8.56 SOFT S16.8.57 SOFT S16.8.58 SOFT S16.8.59 SOFT S16.8.60 SOFT S16.8.61 SOFT S16.8.62 SOFT S16.8.63 SOFT S16.8.64 SOFT S16.8.65 SOFT S16.8.66 SOFT S

17. Fax Protocols17.1 G3 ECM (G317.2 Line control .

17.2.1 Procedu17.3 Table of refer17.4 How to analy

Troubleshooting18. Introduction ...

18.1 Overall Contr19. Jam display ...

19.1 Misfeed Disp

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WITCH: #49 ................................................................................. 218WITCH: #50 ................................................................................. 218WITCH: #51 ................................................................................. 219WITCH: #52 ................................................................................. 219WITCH: #53 ................................................................................. 220WITCH: #54 ................................................................................. 220WITCH: #55 ................................................................................. 221WITCH: #56 ................................................................................. 221WITCH: #57 ................................................................................. 221WITCH: #58 ................................................................................. 222WITCH: #59 Part 1....................................................................... 223WITCH: #59 Part 2....................................................................... 224WITCH: #59 Part 3....................................................................... 225WITCH: #60 ................................................................................. 226WITCH: #61 ................................................................................. 226WITCH: #62 ................................................................................. 227WITCH: #63 ................................................................................. 227WITCH: #64 ................................................................................. 228...................................................................................................... 229 Error Correction Mode) ............................................................... 229...................................................................................................... 230re of G3 mode communication..................................................... 230ence code .................................................................................... 231ze the T30 protocol monitor ......................................................... 232

...................................................................................................... 239ol Configuration ........................................................................... 239...................................................................................................... 240lays............................................................................................... 240


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19.1.1 Misfeed Display Resetting Procedure....................................................... 24019.2 Sensor layout.................................................................................................... 24119.3 Solution ............................................................................................................ 242

19.3.1 Initial Check Items .................................................................................... 24219.3.2 Paper Take-Up/Transport Misfeed ............................................................ 24319.3.3 Fusing/Exit Misfeed................................................................................... 244

20. Malfunction code................................................................................................. 24520.1 Trouble code..................................................................................................... 245

20.1.1 Trouble code list ........................................................................................ 24520.2 Solution ......

20.2.1 C0045: 20.2.2 C0210: 20.2.3 C0500: 20.2.4 C0510: 20.2.5 C0520: 20.2.6 C0650: 20.2.7 C1200: 20.2.8 C1300: 20.2.9 C133B: 20.2.10 C133C:20.2.11 C133D:20.2.12 C13F0: 20.2.13 C1468: 20.2.14 C14A3:

21. Power supply t21.1 Power is not

22. Image quality 22.1 Troubleshoot22.2 How to Ident

22.2.1 Initial Ch22.3 Troubleshoot22.4 Solution ......

22.4.1 Image R22.4.2 Image R22.4.3 Image R22.4.4 Image R22.4.5 Image R22.4.6 Image R

bizhub_160_160f_161_161f_FS.book viii

C...................................................................................................... 247Fuser Fan Motor Error.................................................................. 247H.V. Abnormal .............................................................................. 247Fuser Warm Up Error ................................................................... 248Fuser Temperature Low ............................................................... 249Fuser Overheat ............................................................................ 250Scanner Home Sensor Error........................................................ 250ASIC Memory Abnormal .............................................................. 251Polygon Mirror Motor Error........................................................... 251Communication with Option Error................................................ 252 Modem Error................................................................................ 252 ROM Checksum Error ................................................................. 253Laser Error ................................................................................... 253Parameter Chip Error ................................................................... 254IR Lamp Malfunction.................................................................... 254rouble........................................................................................... 255turned ON. ................................................................................... 255problem......................................................................................... 256ing Image Quality Problems......................................................... 256ify Problematic Part ...................................................................... 256eck Items .................................................................................... 256

ing for Specific Image Quality Problems ...................................... 257...................................................................................................... 258eading System: Blank or Black Prints ......................................... 258eading System: Low Image Density............................................ 258eading System: Foggy Background or Rough Image.................. 259eading System: Black Streaks or Bands ..................................... 260eading System: Black Spots ....................................................... 261eading System: Blank Streaks or Bands..................................... 262


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22.4.7 Image Reading System: Uneven Image ................................................... 26322.4.8 Printer System: Blank or Black Prints ....................................................... 26422.4.9 Printer System: Blank Spots ..................................................................... 26522.4.10 Printer System: Smears on Back .............................................................. 26522.4.11 Printer System: Low Image Density.......................................................... 26622.4.12 Printer System: Foggy Background........................................................... 26722.4.13 Printer System: Blank Streaks or Bands................................................... 26722.4.14 Printer System: Black Streaks or Bands ................................................... 26822.4.15 Printer S22.4.16 Printer S

23. FAX error (bizh23.1 Communicat

23.1.1 Outline.23.1.2 Error oc23.1.3 Error oc

23.2 Error Code ..23.2.1 Receptio23.2.2 Transmi

Appendix24. Parts layout dr

24.1 Main Unit.....24.2 DF-501 (Opt24.3 PF-501 (Opti

25. Connector layo25.1 Main Unit.....

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ystem: Offset Image.................................................................... 268ystem: Uneven Image ................................................................. 269ub 160f/bizhub 161f only)............................................................ 270

ion Error........................................................................................ 270...................................................................................................... 270curring during transmission .......................................................... 270curring during reception ............................................................... 270...................................................................................................... 271n.................................................................................................. 271

ssion ............................................................................................. 273

awing............................................................................................ 277...................................................................................................... 277ion)................................................................................................ 278on) ................................................................................................ 279ut drawing.................................................................................... 280

...................................................................................................... 280


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CBlank page


Field Service Ver. 1.0 Apr. 2005 1. System configuration

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General1. System configuration

[1] Automatic Docum[2] Original Cover OC[3] Main Unit

bizhub 160, bizhubizhub 161, bizhu

[4] Paper Feed Cass

51

6

4

3

2


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ent Feeder DF-501 [5] Mechanical Counter MC-502-503 [6] Expansion memory (32 MB) EM-101

b 160f, b 161f

[7] NIC NC-501 - Plate NIC Board

ette PF-501 [8] Internet Fax & Network Scan kit SU-502

4980G001AB

7

7

8


2. Product specifications Field Service Ver. 1.0 Apr. 2005

2

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2. Product specifications2.1 bizhub 160 / bizhub 1612.1.1 Main Unit

Copy Medium

NOTEThe dimension for Tr

Type DesktopOriginal scanning system Scanning in main scanning direction with a 3-line color CCD sensor, and

scanning in sub-scanning direction with unit scanning and sheet feed-through system

Photo conductor type OPC (Organic Photo conductor)Copying systemResolution

Paper feed-in system

Exposure systemDeveloping systemDrum-charging systemImage transfer systemPaper separation systemFusing systemMax. Original sizeMemory Capacity

Paper sourceType Plain paper

(60 to 90 g/mRecycled pap(60 to 90 g/mSpecial pape(91 to 163 g/TransparenciLabel sheetsEnvelopes


Cay2 is fixed at A4 or Letter.

Electrostatic dry Powdered image transfer to plain paper with laserScan: 600 dpi 600 dpi Write: 600 dpi 600 dpi2-Way system (Tray1 and Bypass Tray)*3-Way system is possible if optional PF-501 (Tray2) is installed.Unit scanning slit exposureFMT (Fine Micro Toning) single component developingRotating brush with pre-charge filmRoller transferCurvature separation + Charge Neutralizing needleHeat rollerUp to A4 or 8.5 14 (Legal)STD: 16 MB*48 MB Maximum with 32 MB Option Memory (EM-101)

Tray1 Bypass Tray Tray2

2, 16 to 24 lb)

A4, A5, B5, 8.5 14 (Legal), 8.5 11 (Letter), 5.5 8.5 (Half Letter), FLS, 16KCustom size: Max. 216 356 Min. 105 148

A4, 8.5 11 (Letter)

er 2, 16 to 24 lb)

r m2, 24 to 43 lb)

es


Field Service Ver. 1.0 Apr. 2005 2. Product specifications

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Zoom Ratios

Power /Current Consu

Continuous copy speed (copies/min.)

12 copies/minute (at full size and 600 dpi 300 dpi, with ADF)

Continuous print speed (sheets/min.)

More than 16 sheets/minute (with plain A4R or Letter R paper)

Warm-up time Less than 25 seconds (at a room temperature of 23 C and at the rated voltage)

First print time 16 seconds or less (at full size and 600 dpi 300 dpi, with plain A4R or Letter R paper)

First copy time 13 seconds or less (at full size and 600 dpi 300 dpi, with plain A4R or Letter R paper)*If the Start key is pressed more than 3 seconds after opening and clos-

Fixed

Variable

LensExposure LampFusing temperature

Voltage110 V, 120-127 V220-240 V

Power sourceMain unit dimensions (including Original Cover

Main unit weight


Conf 3

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mption (main unit only)

ing the Original Cover or Auto Document Feeder after the engine has warmed up.

Metric Size Inch SizeFull size 1.00 1.00Enlargement 1.15

1.412.004.00

1.291.542.004.00

Reduction 0.810.700.500.25

0.780.640.500.25

0.25 to 4.00 (in 0.01 increments)

Through lens (F=5.0, f=27.195)Cold Cathode Florescent Lamp200 C

Maximum power consumption720, 820-880 W740-850 W

110 V, 120V-127 V, 220-240 V 50/60 Hz

)Width....508 mm (20 inch)Depth....608 mm (24 inch)Height....408 mm (16 inch)14.9 kg (32.75 lb)



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2.1.2 GDI Printer Function (bizhub 160 only)

RAM Share with copier.Interfaces IEEE 1284 (Parallel),

USB Revision 1.1 (except for Windows NT)Printer Language GDIFonts WindowsSupported Operating Systems

Windows XP (SP2 or later), Windows server 2003, Windows 2000 (SP4 or later), Windows NT Workstation Version 4.0 (SP6a or later),

Web Browser


CWindows Me, Windows 98 (SP1), Windows 98 Second EditionInternet Explorer 4.0 or later, Netscape navigator 4.0 or later



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2.1.3 PCL Printer Function (bizhub 161 only)

Memory capacity 32MB (on board for image processing).16MB (on board for file system, input buffer).64MB/ 128MB (optional, standard DIMM for file system. PC133 is recommended)

Interfaces IEEE 1284 (Parallel), USB Revision 1.1 (except for Windows NT)

Printer Language PJL, PCL5e, PCL-XL 2.1PCL6 printer controller switches the PDL by PJL command.

Download Fonts PCL6 printer controller supports two kinds of download font format.

Resident Font & Symbol


Supported Operating Systems


Conf 5

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neBitmap font format/ True type font format

Set 8 bitmap font (Standard), 45 scale font (Standard)Symbol Set List (Total 36)ISO 8859-1 Latin1/ ISO 8859-2 Latin2/ ISO 8559-9 Latin5/ISO 4/ ISO 6/ ISO 11/ ISO 15/ ISO 17/ ISO 21/ ISO 60/ ISO 69/ PC-8/ PC Turkish / PC-8 Danish/ Norwegian/ PC-850 /PC-852 / PC-856 (PC-Cyrillic)/ Ventura International/ Ventura US/ Ventura Math/ Windows 3.0 Latin 1 80H/ Win-dows 3.1 Latin 1 80H/ Windows 3.1 Latin 2 80H/ Windows 3.1 Latin 5 80H/ Windows 3.1 Baltic 80H/ PS Text/ PS Math/ PI Font/ Roman-8/ Desktop/ Microsoft Publishing/ Math-8/ MC Text ODBH/ Legal/ Symbol/ WingdingsTypeface List (Total 53)Courier/ CG Times/ CG Times Bold/ CG Times Italic/ CG Times Bold Italic/ CG Omega/ CG Omega Bold/ CG Omega Italic/ CG Omega Bold Italic/ Coronet/ Clarendon Condensed/ Univers Medium/ Univers Bold/ Univers Medium Italic/ Univers Bold Italic/ Univers Medium Condensed/ Univers Bold Condensed/ Univers Medium Condensed Italic/ Univers Bold Condensed Italic/ Antique Olive/ Antique Olive Bold/ Antique Olive Italic/ Garamond Antiqua/ Garamond Halbfett/ Garamond Kursiv/ Gara-mond Kursiv Halbfelt/ Marigold/ Albertus Medium/ Abertus Extra Bold/ Arial/ Arial Bold/ Arial Italic/ Arial Bold Italic/ Times New/ Times New Bold/ Times New Italic/ Times New Bold Italic/ Symbol/ Wingdings/ Cou-rier Bold/ Courier Italic/ Courier Bold Italic/ Letter Gothic/

Set Letter Gothic Bold/ Letter Gothic Italic/ Line Printer (ISO 8859-1 Latin1)/ Line Printer (Leagal)/ Line Printer (Roman-8)/ Line Printer (PC-8 Danish/ Norwegian)/ Line Printer (PC-850)/ Line Printer (ISO 8859-2 Latin 2)/ Line Printer (ISO 8859-9 Latin5)/ Line Printer (PC-8)Windows XP, Windows server 2003, Windows 2000, Windows NT4.0 (SP6a or later: USB not supported), Windows Me, Windows 98 Second Edition



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2.2 bizhub 160f / bizhub 161f2.2.1 Main Unit

Copy Medium

NOTEThe dimension for Tr

Type DesktopOriginal scanning system Scanning in main scanning direction with a 3-line color CCD sensor, and

scanning in sub-scanning direction with unit scanning and sheet feed-through system

Photo conductor type OPC (Organic Photo conductor)Copying system Electrostatic dry Powdered image transfer to plain paper with laserResolution Scan: 600 dpi 600 dpi

Paper feed-in system

Exposure systemDeveloping systemDrum-charging systemImage transfer systemPaper separation systemFusing systemMax. Original sizeMemory Capacity

Paper sourceType Plain paper

(60 to 90 g/mRecycled pap(60 to 90 g/mSpecial pape(91 to 163 g/TransparenciLabel sheetsEnvelopes


Cay2 is fixed at A4 or Letter.

Write: 600 dpi 600 dpi2-Way system (Tray1 and Bypass Tray)*3-Way system is possible if optional PF-501 (Tray2) is installed.Unit scanning slit exposureFMT (Fine Micro Toning) single component developingRotating brush with pre-charge filmRoller transferCurvature separation + Charge Neutralizing needleHeat rollerUp to A4 or 8.5 14 (Legal)STD: 16 MB (48 MB Maximum with 32 MB Option Memory)

Tray1 Bypass Tray Tray2

2, 16 to 24 lb)

A4, A5, B5, 8.5 14 (Legal), 8.5 11 (Letter), 5.5 8.5 (Half Letter), FLS, 16KCustom size: Max. 216 356 Min. 105 148

A4, 8.5 11 (Letter)

er 2, 16 to 24 lb)

r m2, 24 to 43 lb)

es



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Zoom Ratios

Power /Current Consu

Continuous copy speed (copies/min.)

12 copies/minute (at full size and 600 dpi 300 dpi)

Continuous print speed (sheets/min.)

More than 16 sheets/minute (with plain A4R or Letter R paper)

Warm-up time Less than 25 seconds (at a room temperature of 23 C and at the rated voltage)

First print time 16 seconds or less (at full size and 600 dpi 300 dpi, with plain A4R or Letter R paper)

First copy time 13 seconds or less (at full size and 600 dpi 300 dpi, with plain A4R or Letter R paper)*If the Start key is pressed more than 3 seconds after opening and clos-

Fixed

Variable

LensExposure LampFusing temperature

Voltage110 V, 120-127 V220-240 V

Power sourceDimensions (including Automatic Document Feeder)Weight (including Automatic Document Feeder)


Conf 7

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mption (main unit only)

ing the Original Cover or Auto Document Feeder after the engine has warmed up.

Metric Size Inch SizeFull size 1.00 1.00Enlargement 1.15

1.412.004.00

1.291.542.004.00

Reduction 0.810.700.500.25

0.780.640.500.25

0.25 to 4.00 (in 0.01 increments)

Through lens (F=5.0, f=27.195)Cold Cathode Florescent Lamp200 C

Maximum power consumption700, 770-880 W740-830 W

110 V, 120V-127 V, 220-240 V 50/60 HzWidth....508 mm (20 inch)Depth....608 mm (24 inch)Height....468 mm (16 inch)17.3 kg (38.25 lb)



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2.2.2 GDI Printer Function (bizhub 160f only)

RAM Share with copier.Interfaces IEEE 1284 (Parallel),

USB Revision 1.1 (except for Windows NT)Printer Language GDIFonts WindowsSupported Operating Systems

Windows XP (SP2 or later), Windows server 2003, Windows 2000 (SP4 or later), Windows NT Workstation Version 4.0 (SP6a or later),

Web Browser


CWindows Me, Windows 98 (SP1), Windows 98 Second EditionInternet Explorer 4.0 or later, Netscape navigator 4.0 or later



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2.2.3 PCL Printer Function (bizhub 161f only)

Memory capacity 32MB (on board for image processing).16MB (on board for file system, input buffer).64MB/ 128MB (optional, standard DIMM for file system. PC133 is recommended)

Interfaces IEEE 1284 (Parallel), USB Revision 1.1 (except for Windows NT)

Printer Language PJL, PCL5e, PCL-XL 2.1PCL6 printer controller switches the PDL by PJL command.

Download Fonts PCL6 printer controller supports two kinds of download font format.



Supported Operating Systems


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neBitmap font format/ True type font format

Set Symbol Set List (Total 36)ISO 8859-1 Latin1/ ISO 8859-2 Latin2/ ISO 8559-9 Latin5/ISO 4/ ISO 6/ ISO 11/ ISO 15/ ISO 17/ ISO 21/ ISO 60/ ISO 69/ PC-8/ PC Turkish / PC-8 Danish/ Norwegian/ PC-850 /PC-852 / PC-856 (PC-Cyrillic)/ Ventura International/ Ventura US/ Ventura Math/ Windows 3.0 Latin 1 80H/ Win-dows 3.1 Latin 1 80H/ Windows 3.1 Latin 2 80H/ Windows 3.1 Latin 5 80H/ Windows 3.1 Baltic 80H/ PS Text/ PS Math/ PI Font/ Roman-8/ Desktop/ Microsoft Publishing/ Math-8/ MC Text ODBH/ Legal/ Symbol/ WingdingsTypeface List (Total 53)Courier/ CG Times/ CG Times Bold/ CG Times Italic/ CG Times Bold Italic/ CG Omega/ CG Omega Bold/ CG Omega Italic/ CG Omega Bold Italic/ Coronet/ Clarendon Condensed/ Univers Medium/ Univers Bold/ Univers Medium Italic/ Univers Bold Italic/ Univers Medium Condensed/ Univers Bold Condensed/ Univers Medium Condensed Italic/ Univers Bold Condensed Italic/ Antique Olive/ Antique Olive Bold/ Antique Olive Italic/ Garamond Antiqua/ Garamond Halbfett/ Garamond Kursiv/ Gara-mond Kursiv Halbfelt/ Marigold/ Albertus Medium/ Abertus Extra Bold/ Arial/ Arial Bold/ Arial Italic/ Arial Bold Italic/ Times New/ Times New Bold/ Times New Italic/ Times New Bold Italic/ Symbol/ Wingdings/ Cou-rier Bold/ Courier Italic/ Courier Bold Italic/ Letter Gothic/

Set Letter Gothic Bold/ Letter Gothic Italic/ Line Printer (ISO 8859-1 Latin1)/ Line Printer (Leagal)/ Line Printer (Roman-8)/ Line Printer (PC-8 Danish/ Norwegian)/ Line Printer (PC-850)/ Line Printer (ISO 8859-2 Latin 2)/ Line Printer (ISO 8859-9 Latin5)/ Line Printer (PC-8)Windows XP, Windows server 2003, Windows 2000, Windows NT4.0 (SP6a or later: USB not supported), Windows Me, Windows 98 Second Edition



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2.2.4 FAX Function

GeneralCompatibility Super G3/ G3/ ECM (Error correction mode)Scanning Resolution STD: CD 8 lines/mm x FD 3.85 lines/mm

Fine: CD 8 lines/mm x FD 7.7 lines/mmSuper Fine: CD 8 lines/mm x FD 15.4 lines/mm

Line PSTN/ PBXData Transmission Rate 33.6 kbps (V.34 JBIG)Coding Method MH/ MR/ MMR/ JBIGScanning Area

Internet fax

DialingDirect dialingOne touch dialSpeed dialGroup dialProgram dialOther dialing

TransmissionTransmission mode

TX resolution mode/ TX image mode

ReceivingReceiving mode

RX resolutionMax. recording paper sizReport

List


CScanning on the original glass- Metric: A5, A4- Inch: 5.5 8.5 (Half Letter), 8.5 11 (Letter), 8.5 14 (Legal)Sheet through scanning - CD direction: Maximum 215 mm (8.5 inch)- FD direction: Maximum 1,000 mm (39 inch)Enable when the optional Internet Fax & Network Scan Kit SU-502 is installed.

Entering the fax number directly using the 10-Key Pad.15 keys200 fax numbers15 groups (50 destination/group)4 keys (No. 12, 13, 14, 15)Pause insert, Phone Book dial, On-hook dial, Automatic redial, Redial, Chain dial, Combination dial

ADF TX, Memory TX, Batch TX, Broadcast TX, Confidential Mailbox TX, F code TX (SubAddress TX, SID TX), Forward TXManual TX, Polling TX, Quick Memory TX, Book TX, Relay initiate TX, Reservation TX, Timer TX,Standard (204 dpi x 98 dpi), Fine (204 dpi x 196 dpi), Super fine (204 dpi x 392 dpi), Standard + halftone (204 dpi x 98 dpi), Fine + halftone (204 dpi x 196 dpi), Super fine + halftone (204 dpi x 392 dpi)

Auto RX, Closed network RX, Confidential Mailbox RX, Inward Polling RX, Manual RX, Memory RX, Substitute RX,204 dpi x 98 dpi, 204 dpi x 196 dpi, 204 dpi x 392 dpi

e A4 or 8.5 14 (Legal)Activity report, Back up RAM error report, G3 protocol monitor report, Memory image print, Power failure report, Reservation report, RX result report, Service report, TX result report,Key setting list, Machine status list, Memory data list, One-touch dial list, Service data list, Speed dial list,



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Other Features Automatic paper selection, Backup of memory, Confirmation of communication result, Daylight saving time, Date/Time setting, Display of destination station, Footer, Header, Package reception printing, Pause insert, Quick memory printing, Remote monitor, RX print cancel, RX printing mode (100 %reception/ Reception print mode/ Cut mode), Separate print, Smoothing, Speaker, Time zone, Tone signal transmission, TX cancel, RX cancel


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CBlank page


Field Service Ver. 1.0 Apr. 2005 3. Periodical check

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1fMaintenance

3. Periodical check3.1 Maintenance Items3.1.1 Parts to be Replaced by Users (CRU)

*1: Average number of

3.1.2 Periodical P

No. Class Parts to be replaced Cycle Clean Replace Descriptions1 Processing

sectionsToner cartridge 4,300 *1

2 Drum Cartridge 16,000 *1

No. Class Part

1Overall

Papeimage

2 Appe

3 Paper feed section Feed

4 Transport section Imag

5 Fusing section Fusin

6 DF-501 Pape


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print during intermittent printing (2 pages/job)arts Replacement (Every 50,000 Print)

s to be replaced Number of personnel Check Clean ReplaceLubri-cation

Descrip-tions

r take-up and conditions

arance

roller

e Transfer Roller 1

g Unit 1

r Separator Pad 1


3. Periodical check Field Service Ver. 1.0 Apr. 2005

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3.2 Maintenance Parts To ensure that the machine produces good copies and to extend its service life, it is rec-

ommended that the maintenance jobs described in this schedule be carried out as instructed.

Replace with reference to the numeric values displayed on the PM counter.

A. Main Unit

B. Option

NOTE As a rule, the Drum The contents of the For the part numbe

3.3 Concept ofA. Conditions for Lif The life specification

equivalent to it whenmore or less depend

No. Classifica-tion Parts nameQuantity

Actual durable cycle

Pats No. DescriptionsRef.Page

in this manual

1Image Transfersection

Image

2 Fusing section

FusingFusing

3 Processing section

Toner C4 Drum C

No. Classifica-tion P

1 DF-501 Separa

Job type MPaper size A4B/W ratio B/


C Cartridge and Toner Cartridge are to be replaced by the user. Maintenance List are subject to change without notice.rs, see Parts Manual and Parts Modification Notice.

parts lifee Specifications Valuess value represents the number of printed pages produced or figures given conditions (see the Table given below) are met. It can be ing on how each individual printer is used.

Transfer

service manual bizhub 160 161f

Documents

service manual caution

service work

service manin

future service

service manual2005

act warning

product design

important warning itemsread