service manual cd portable radio cassette recorder (au...

12
Service Manual FILE NO. REFERENCE No. SM5810624 PRODUCT CODE No. 164 128 07 250F/PA 164 128 05 201F/AU 164 128 14 201F/XE 164 128 04 200F/AU 164 128 06 200F/PA CD Portable Radio Cassette Recorder MCD-ZX250F (PA) MCD-ZX201F (AU) (XE) MCD-ZX200F (AU) (PA) CONTENTS Laser beam safety precaution .......................................... 1 IC Block Diagram & Description ....................................... 1,9 Tuner Adjustments ........................................................... 2 Wiring Connection ........................................................... 3 Exploded View (Cabinet & Chassis) ................................ 4 Parts List .......................................................................... 6 Schematic Diagram .......................................................... 11 Wiring Diagram ............................................................... 16 Block Diagram .................................................................. rear 200F,201F 250F

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  • Service Manual

    FILE NO.

    REFERENCE No. SM5810624

    PRODUCT CODE No.164 128 07 250F/PA164 128 05 201F/AU164 128 14 201F/XE164 128 04 200F/AU164 128 06 200F/PA

    CD Portable RadioCassette Recorder

    MCD-ZX250F (PA)MCD-ZX201F (AU)

    (XE)

    MCD-ZX200F (AU)(PA)

    CONTENTS

    Laser beam safety precaution .......................................... 1

    IC Block Diagram & Description ....................................... 1,9

    Tuner Adjustments ........................................................... 2

    Wiring Connection ........................................................... 3

    Exploded View (Cabinet & Chassis) ................................ 4

    Parts List .......................................................................... 6

    Schematic Diagram .......................................................... 11

    Wiring Diagram ............................................................... 16

    Block Diagram .................................................................. rear

    200F,201F

    250F

  • - 1 -

    CAUTION :

    USE OF CONTROLS OR ADJUSTMENTS OR

    PERFORMANCE OF PROCEDURES OTHER

    THAN THOSE SPECIFIED HEREIN MAY RESULT

    IN HAZARDOUS RADIATION EXPOSURE.

    LASER OUTPUT................ 0.6 mW Max. (CW)

    WAVE LENGTH ................. 790 nm

    • Pickup that emits a laser beam is used on this CD section.

    LASER BEAM SAFETY PRECAUTION

    CAUTION-INVISIBLE LASER RADIATION WHEN OPEN ANDINTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.

    ADVARSEL-USYNLIG LASER STRÅLING VED ÅBNING, NÅRSIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDGÅUDS ÆTTELSE FOR STRÅLING.

    VARNING-OSYNLIG LASER STRÅLNING NÄR DENNA DELÄR ÖPPNAD OCH SPÄRR ÄR URKOPPLAD. STRÅLEN ÄRFARLIG.

    VORSICHT! -UNSICHTBARE LASERSTRAHLUNG TRITTA U S , W E N N D E C K E L G E Ö F F N E T U N D E N NSICHERHEITSVERRIEGELUNG ÜBERBRÜCKT IST. NICHT,DEM STRAHL AUSSETZEN.

    VARO !-Avattaessa ja suojalukitus ohitettaessa olet alttiinanäkymättömälle lasersäteilylle. Älä katso säteeseen.

    CLASS 1 LASER PRODUCTLUOKAN 1 LASERLAITE

    KLASS 1 LASERAPPARAT

    IC BLOCK DIAGRAM & DESCRIPTION

    IC201 BA3308 (Pre-Amp.) IC301 TA8227 (Power Amp.)

    1

    NF 1 INPUT 1 OUTPUT 1 GND ALC Vcc OUTPUT 2 INPUT 2 NF 2

    2 3 4 5 6 7 8 9

    ch1 ch2

    ALC

    MUTE

    IC501 TC4052(Defferential 4-Channel Multiplexer)

    OUT c IN

    OUT c IN

    OUT c IN

    OUT c IN

    OUT c IN

    OUT c IN

    OUT c IN

    OUT c IN

    12

    14

    15

    11

    1

    5

    2

    4

    3

    0X

    1X

    2X

    3X

    0Y

    1Y

    2Y

    3Y

    Y-COMMON

    13 X-COMMON

    6

    9

    10

    INH

    B

    A

    16

    VDD

    8 7

    VSS VEE

    LOG

    IC L

    EV

    EL

    CO

    NV

    ER

    TE

    R

  • - 2 -

    TUNER ADJUSTMENTS

    Use a plastic screw driver for adjustments.

    Adjust the intermediate frequency of AM and FM to the frequency of ceramic filter.

    Set of unit

    Supply voltage : DC 12.0V

    Speaker impedance : 8 ohms

    Standard output : 50 mW

    Function switch : RADIO

    a. Parts Location

    a. AM Adjustment Band switch : AMAdjusting Connections SG Position of VTVM

    Circuit lnput Output Frequency Tuning dial Oscilloscope

    Connect sweep

    1 IF generator to(19)IC101 465KHz Low T103

    (H) 0and C112(E)

    2 Tuning Connect AM SG to Connect VTVM to 515 KHz Low end T101

    3 coverage test loop speaker terminals. 1640 KHz High end C3

    4 Connect AM SG to Connect VTVM to 600 KHz 600 KHz MW ANT

    5 test loop speaker terminals 1400 KHz 1400 KHz C4

    b. FM Adjustment Band switch : FM FM Dummy antenna : 75 ohms unbalance Adjusting Connection position of VTVM

    Circuit Input Output tuning dial Oscilloscope

    Connect sweep Connect VTVM to

    1 IF generator to IC101 generator to (19)PIN 10.7MHz Low T104 andT102

    IC101(22)pin (E) IC101(H) and C112(E)

    2 Tuning Connect FM SG to Connect VTVM to 87.0 MHz Low end L102

    3 coverage FM ANT(A) & D102(B) speaker terminals. 109.0 MHz High end C1

    4 Connect FM SG to Connect VTVM to 90.0 MHz 90.0 MHz L101

    5 FM ANT(A) &D102(B) speaker terminals. 106.0 MHz 106.0 MHz C2

    Step Adjustment

    Closed the output terminal by sweep generator,it place to MW ANT

    Max.

    Max.Tracking

    Step SG Frequency

    Tracking

    Max.

    Max.

    Adjustment

    This is a basic tuner adjustment.

  • - 3 -

    WIRING CONNECTION

    This is a basic wiring connection.

  • - 5 -- 4 -

    EXPLODED VIEW(CABINET & CHASSIS)

    7A7A

    Y20Y20

    Y1Y1

    Y19Y19

    5454

    5252

    Y18Y18

    Y17Y17Y16Y16

    Y15Y15

    Y13Y13

    Y12Y12

    Y11Y11

    Y10Y10

    Y9Y9

    Y8Y8

    Y7Y7

    Y5Y5

    Y4Y4

    Y3Y3

    Y1Y1

    5353

    1212

    6464

    6363

    6262

    6161

    7373

    7272

    7171

    5151

    5050

    4949

    4747

    48484646

    4343

    4040

    4242

    4141

    3939

    3838

    3737

    3636

    3535

    3434

    2828

    28282828

    3131

    2828

    3030

    2929

    3333

    3232

    2525

    2424

    2323

    2222

    2121

    20201919

    18181717

    16161515

    1414

    1313

    6565

    1111

    66

    55

    44

    33

    22

    11

    Y2Y2

    4545

    4444

    Y14Y14

    2626

    2727

    Y6Y6

    7474

    : Not available as service parts.

  • - 7 -- 6 -

    PARTS LIST

    REF.NO. PART NO. DESCRIPTION

    PARTS LIST

    CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.Regular type resistors are less than 1/4W carbon type and 0 ohm chip resistors.Regular type capacitors are less than 50V and less than 1000µF of Ceramic type and Electrolytic type.

    PRODUCT SAFETY NOTICEEACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITHTHE IEC SYMBOL !!! IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETYCAN OF SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED , USE ONLY THE REPLACEMENTPARTS DESIGNATED, OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT AREDESIGNATED IN THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUSTBE MADE TO DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORERETURNING THE PRODUCT TO THE CUSTOMER.

    REF.NO. PART NO. DESCRIPTIONPACKING & ACCESSORIESREF.NO. PART NO. DESCRIPTION

    645 072 0048 GIFT BOX(200F/AU)645 072 0055 GIFT BOX(200F/PA)645 069 7401 GIFT BOX(201F/AU)645 072 0062 GIFT BOX(XE)645 072 0079 GIFT BOX(250F/PA)645 071 9967 INSTRUCTION MANUAL(AU)645 071 9974 INSTRUCTION MANUAL(PA)645 070 3713 INSTRUCTION MANUAL(XE)645 066 6063 POLY BAG,I/B645 070 9296 POLY BAG,PWR CORD645 069 7357 POLY BAG,UNIT645 069 7388 POLY FOAM,

    1KIT 2 PCS LEFT&RIGHT!!! 645 071 9813 POWER CORD(PA)!!! 645 071 9820 POWER CORD,SAA(AU)!!! 645 062 5862 PWR CORD,VDE(XE)

    645 070 3720 QUICKGUIDE(XE)645 071 4702 REMOTR CONTROL,

    RC06-1020S3-490(250F/PA)

    CABINET & CHASSISREF.NO. PART NO. DESCRIPTION1 645 069 7005 CASS DOOR(200F/AU)(PA)1 645 071 9851 CASS DOOR(201F/AU)(XE)2 645 069 7197 CASS DOOR BRACKET3 645 062 0478 CASS DOOR SPRING4 645 069 7265 DISPLAY LENS(200F/AU)(PA)4 645 071 9950 DISPLAY LENS(201F/AU)(XE)5 645 070 5304 SPEAKER GRILL LEFT6 645 070 5311 SPEAKER GRILL RIGHT7A 645 069 6411 ASSY CABINET11 645 069 7272 LCD BRACKET12 645 069 7241 SPEAKER CLIP13 645 033 0407 CASS LID GEAR15 645 069 7104 KNOB CASS PAUSE16 645 069 7111 KNOB CASS STOP/EJECT17 645 069 7128 KNOB CASS FFWD18 645 069 7135 KNOB CASS REWIND19 645 069 7142 KNOB CASS PLAY20 645 069 7159 KNOB CASS RECORD21 645 069 7166 RECORDING BRACKET22 645 071 4887 DISPLAY PANEL(200F/AU)(PA)22 645 071 9929 DISPLAY PANEL(201F/AU)(XE)23 645 069 7258 CD DOOR LENS(200F/AU)(PA)23 645 071 9943 CD DOOR LENS(201F/AU)(XE)24 645 033 3996 CD CHUCK M25 645 069 7210 CD DOOR(200F/AU)(PA)25 645 071 9936 CD DOOR(201F/AU)(XE)26 645 033 3972 CD MAGNET RING27 645 033 3989 CD CHUCK A28 645 069 7067 KNOB VOLUME,

    ROTARY(200F/AU)(PA)28 645 071 9899 KNOB VOLUME,

    ROTARY(201F/AU)(XE)29 645 069 7036 KNOB TUNING,

    ROTARY(200F/AU)(PA)

    29 645 071 9875 KNOB TUNING,ROTARY(201F/AU)(XE)

    30 645 069 7180 TUNING KNOB GEAR31 645 069 7074 KNOB BAND,SLIDE(200F/AU)(PA)31 645 071 9905 KNOB BAND,SLIDE(201F/AU)(XE)32 645 069 7081 KNOB FUNCTION,

    PUSH(200F/AU)(PA)32 645 071 9912 KNOB FUNCTION,

    PUSH(201F/AU)(XE)33 645 069 7050 KNOB BASS,PUSH(200F/AU)(PA)33 645 071 9882 KNOB BASS,PUSH(201F/AU)(XE)34 645 069 7043 DIAL LENS35 645 071 4856 CABINET TOP36 645 069 6961 CD MECKANISM COVER37 645 069 6893 CD DECK MECHANISM38 645 033 3446 RUBBER SILICON,FOR CD DECK39 645 033 0407 CD LID GEAR40 645 070 9326 CD DOOR LOCK41 645 070 9173 POINTER(AU)(XE)41 645 071 4849 POINTER(PA)42 645 069 6992 POINTER BRACKET43 645 069 7029 HANDLE(200F/AU)(PA)43 645 071 9868 HANDLE(201F/AU)(XE)44 645 042 0368 BAND SW COVER(PA)45 645 033 0391 AC SKT COVER46 645 069 6985 CABINET BACK48 645 069 7012 BATTERY DOOR49 645 070 9319 BATTERY SPRING+50 645 033 0926 BATT SPRING(+)51 645 070 9319 BATTERY SPRING+52 645 070 9302 BATTERY SPRING-53 645 042 0351 CD DOOR SPRING54 645 069 7173 TUNING DRUM

    FIXING PARTSREF.NO. PART NO. DESCRIPTIONY1 645 069 6794 SCREW 3X10,SPEAKER CLIP LY2 645 069 6794 SCREW 3X10,CASS DOOR GEARY3 645 023 6594 SCREW ST 3X8,CONTROL PCBY4 645 069 6787 SCREW 3X10,

    TOP CAB TO FRONT CABY5 645 069 6794 SCREW 3X10,SPEAKER CLIP RY6 645 069 6824 SCREW 2X6,

    CD CHUCK M TO CD CHUCK AY7 645 062 1086 SCR 2X5,CD DOORY8 645 069 6787 SCREW 3X10,CASS DECKY9 645 069 6824 SCREW 2X6,LEAF SWITCHY10 645 033 0247 SCR 2.6X8,CD DOOR GEARY11 645 023 6594 SCREW ST 3X8,MAIN PCBY12 645 027 1144 SCR 2.8X12,

    AC SKT COVER TO AC SKTY13 645 023 6594 SCREW ST 3X8,Y14 645 027 1182 SCR 3X20,POWER TRANSFORMERY15 645 023 6594 SCREW ST 3X8,RECTIFER BOARDY16 645 023 6617 SCREW ST 3X10,

    TOP CAB TO BACK CAB

    ELECTRICAL-PARTSREF.NO. PART NO. DESCRIPTION47 645 070 9043 ROD ANTENNA(AU)(XE)47 645 041 9928 ROD ANTENNA(PA)61 645 069 6657 LEAF SWITCH,CD LID SW62 !!! 645 069 6541 POWER TRANSFORMER(AU)(XE)62 !!! 645 071 9837 POWER TRANSFORMER(PA)63 645 032 9760 AC SOCKET S-1-1225,SW111064 645 023 6358 SW SLIDE SS12J01M65,

    100/220V(PA)65 645 069 6558 SPEAKER

    645 027 1342 SOLDERING BAR 60/40645 027 1328 SOLDERING SLUG(AU)(XE)645 027 1359 SOLDERING WIRE

    VOL. SELE.COVER TO VOL.S(PA)645 055 7255 16P FFC CABLE,

    CD BD CN901 TO CD DECK645 069 6749 2P HSG,

    CD BD CN904 TO CD LEAF S645 069 6756 2P HSG,

    MAIN CN202 TO CTL CN702645 069 6732 4P HSG,MAIN CN 302 TO SPEAKER645 069 6725 4P HSG,

    MAIN CN201 TO CASS DECK645 069 6848 4P HSG,

    RECTI CN1111 TO MAIN CN3645 069 6855 6P HSG,

    MAIN CN901 TO CD BD CN90645 069 6763 FFC CABLE 18P,

    CTL CN703 TO CD DECK645 054 0707 HSG 3P,

    RECTI CN1112 TO CASS DEC645 033 3606 FERRITE BEAD,

    CN901 TO CN902 6P CROSS645 055 7095 FERRITE BEAD,

    X’FORMER INPUT W CROSS 2645 033 3606 FERRITE BEAD,

    X’FORMER OUTPUT W CROSS645 033 0353 FIBRE WASHER(AU)(XE)

    CONTROL P.W.BOARD ASSYREF.NO. PART NO. DESCRIPTION71 614 331 9757 ASSY,PWB,CONTROL

    (250F/PA)(Only initial)71 614 331 2482 ASSY,PWB,CONTROL

    (XE)(AU)(200F/PA)(Only initial)CN703 645 069 6701 FFC HEADER 18PQ0701 645 023 6129 TR 9014CQ0702 645 023 6129 TR 9014CRM701 645 033 3477 DIODE RPM-6938-V4,

    REM701(250F/PA)SW701 645 069 6640 SWITCH TACT,MEMORYSW702 645 069 6640 SWITCH TACT,SKIP+SW703 645 069 6640 SWITCH TACT,STOPSW704 645 069 6640 SWITCH TACT,PALYSW705 645 069 6640 SWITCH TACT,SKIP-SW706 645 069 6640 SWITCH TACT,REPEAT

    645 069 7272 LCD BRACKET645 069 6671 LCD DISPLAY

    MIAN P.W.BOARD ASSYREF.NO. PART NO. DESCRIPTION72 614 332 1125 ASSY,PWB,MAIN(Only initial)BF101 645 055 6937 BAND PASS FILTER,BPF101C0117 645 070 4802 POLYESTER 0.012U 100VC0120 645 070 4802 POLYESTER 0.012U 100VC0133 645 032 9876 POLYESTER 120PF

    C0201 645 034 9829 MYLAR CAP 0.0022 UF/C0208 645 034 9836 MYLAR CAP 0.0047 UF/C0209 645 034 9829 MYLAR CAP 0.0022 UF/C0210 645 034 9874 MYLAR CAP 0.033 UF/1C0211 645 034 9836 MYLAR CAP 0.0047 UF/C0213 645 034 9874 MYLAR CAP 0.033 UF/1C0308 645 034 9898 MYLAR CAP 0.1 UF/10C0311 645 034 9898 MYLAR CAP 0.1 UF/10C0513 645 034 9898 MYLAR CAP 0.1 UF/10C0514 645 034 9898 MYLAR CAP 0.1 UF/10C0802 645 034 9836 MYLAR CAP 0.0047 UF/C0804 645 034 9867 MYLAR CAP 0.022 UF/1C0806 645 034 9843 MYLAR CAP 0.01 UF/10C0959 645 034 9829 MYLAR CAP 0.0022 UF/C0960 645 034 9829 MYLAR CAP 0.0022 UF/C1102 645 070 4642 CE 1000U 25VCF101 645 062 0768 CERAMIC FILTERCF102 645 062 0768 CERAMIC FILTERCF103 645 044 6955 CERAMIC FILTERCN201 645 069 6718 HEADER 4PCN302 645 069 6718 HEADER 4PD0101 645 023 6099 DIODE 1N-4148D0102 645 023 6099 DIODE 1N-4148D0105 645 033 3842 DIODE FV1043D0201 645 023 6099 DIODE 1N-4148D0202 645 023 6099 DIODE 1N-4148D0203 645 023 6099 DIODE 1N-4148D0204 645 023 6099 DIODE 1N-4148D0301 645 023 6112 RECTIFIER 1N-4001D0302 645 023 6099 DIODE 1N-4148D0501 645 023 6099 DIODE 1N-4148D0502 645 023 6099 DIODE 1N-4148D0908 645 023 6099 DIODE 1N-4148D0909 645 023 6099 DIODE 1N-4148D0910 645 023 6099 DIODE 1N-4148D1117 645 023 6112 RECTIFIER 1N-4001D1118 645 023 6112 RECTIFIER 1N-4001DZ101 645 023 6105 ZENER DIODEIC101 645 041 9973 IC LA1824IC201 645 032 9906 IC BA3308IC301 645 034 9980 IC TA-8227P TOSHIBIC501 645 061 9908 IC TC4052BPJK601 645 071 9844 STEREOPHONE JACKL0101 645 023 6297 VHF COILL0102 645 052 4813 VHF OSCPC101 645 052 4806 PVC,PVC101Q0101 645 027 3797 TR 9018HQ0201 645 023 6129 TR 9014CQ0202 645 023 6129 TR 9014CQ0203 645 023 6129 TR 9014CQ0301 645 023 6129 TR 9014CQ0302 645 023 6129 TR 9014CQ0801 645 023 6129 TR 9014CQ0802 645 027 0420 TR 8050CQ0905 645 023 6129 TR 9014CQ0906 645 023 6129 TR 9014CQ1101 645 066 5790 IC KA7808SW101 645 024 1048 SW SLIDE SK22F03G6,SK22F03G6SW102 645 069 6664 SWITCH SILDE,SS22E01G6SW201 645 035 0023 RECORDING SW. PS-62D,

    PS-62D01-SSW301 645 042 0054 SW SLIDE,SS23E01G6SW501 645 042 0030 SW PUSH,PS-8.5X8.5-180GT0101 645 026 6669 AM OSC,OSC 1010T0102 645 027 0437 FM IFT,IF 0070T0103 645 033 3866 AM COIL,IF 2070T0104 645 027 0444 FM IFT,IF 0380T0801 645 027 0307 BIAS COIL,AC BIAS 3630VR301 645 042 0085 ROTARY VR

    645 061 9946 1P HSG,FM ANT645 033 0308 HEAT SINK,FOR MAIN BD.IC301645 070 9050 HEAT SINK,FOR MAIN BD.Q1101645 042 0344 CONTACT PIN,FM ANT645 069 6404 ASSY BAR ANT

    REF.NO. PART NO. DESCRIPTIONY17 645 070 4819 SCREW 3X25,

    BACK CAB TO FRONT CABY18 645 027 1236 SCR 3X8,ROD ANTENNAY19 645 069 6831 SCREW 2.6X6,TUNING DRUMY20 645 069 6770 SCREW 2.6X8,CD DECK

  • - 9 -- 8 -

    IC BLOCK DIAGRAM & DESCRIPTION

    IC903 LA6541 (CD Driver) IC101 LA1824 (Tuner)

    IC901 LA9242M (Servo)

    1 2 3 4 5 6 7 8 9 10 11 12

    131415161718192021222324

    Vcc Vref VIN4 VG4 Vo8 Vo7 GND Vo6 Vo5 VG3 VIN3 CD RES

    Vcc Mute VIN1 VG1 Vo1 Vo2 GND Vo3 Vo4 VG2 VIN2 Reg OUT Reg IN

    Vcc11k Ω 11k Ω

    11k Ω11k Ω

    LevelSift

    BTLDriver

    BTLDriver

    LevelSift RESET

    RegulatorLevelSift

    BTLDriver

    LevelSift

    BTLDriver

    1 2 3 4 5 6 7 8 9 10 11 12

    24 23 22 21 20 19 18 17 16 15 14 13

    FMRF

    AMRF

    AMMIX

    FMMIX

    FMOSC

    AMOSCREG Vcc1

    Vcc2GND2

    GND1

    DECODERPHASECOMP

    PILOTDET

    TRIG ST-SW VCO

    DET

    DET

    AM-IF

    S-METER

    FM-IF

    AGC

    FF FF FF

    STLED

    TUNLED

    1 FIN2

    2 FIN1

    3 E

    4 F

    5 TB

    6 TE-

    7 TE

    8 TESI

    9 SCI

    10 TH

    11 TA

    12 TD-

    13 TD

    14 JP

    15 TO

    16 FD

    17 FD-

    18 FA

    19 FA-

    20 FE

    21 FE-

    22 AGND

    23 NC

    24 SP

    25 SPG

    26 SP-

    27 SPD

    28 SLEQ

    29 SLD

    30 SL-

    31 SL+

    32 JP-

    33 JP+

    34 TGL

    35 TOFF

    36 TES

    37 HFL

    38 SLOF

    39 CV-

    40 CV+

    41 RFSM

    42 RFS-

    43 SLC

    44 SLI

    45 DGND

    46 FSC

    47 TBC

    48 NC

    49 DEF

    50 CLK

    51 CL

    52 DAT

    53 CE

    54 DRF

    55 FSS

    56 Vcc2

    57 REF1

    58 VR

    59 Lf2

    60 Ph1

    61 BH1

    62 LDD

    63 LDS

    64 Vcc1

    PIN FUNCTION

    VC

    C1

    LDS

    LDD

    BH1

    PH1

    LF2

    VR

    REF

    1

    VC

    C2

    FSS

    DR

    F

    CE

    DA

    T

    CL

    CLK

    DEF

    64 63 62 61 60 59 57 5658 55 54 53 52 51 50 49

    48

    47

    46

    45

    44

    43

    42

    41

    40

    39

    38

    37

    36

    35

    34

    33

    32313029282726252423222120191817

    16

    15

    14

    13

    12

    11

    10

    9

    8

    7

    6

    5

    4

    3

    2

    1FIN2

    FIN1

    E

    F

    TB

    TE-

    TE

    TESI

    SCI

    TH

    TA

    TD-

    TD

    JP

    TO

    FD

    APCRF DET

    I/VVCA

    VCABAL

    TE+-

    T.SERVO & T .LOGIC

    F.SERVO & F.LOGIC SPINDLE SERVO SLED SERVO

    RF Amp

    SLC

    REF

    U-COM

    INTER FACE

    +-

    +-

    +- +-+

    -+ -

    + -+ -

    FD-

    FA FA-

    FE FE-

    AG

    ND

    NC SP

    SPG

    SP-

    SPD

    SLEQ SL

    D

    SL-

    SL+

    JP-

    NC

    TBC

    FSC

    DGND

    SLI

    SLC

    RFS-

    RFSM

    CV+

    CV-

    SLOF

    HFL

    TES

    TOFF

    TGL

    JP+

    PARTS LIST

    POWER SUPPLY P.W.BOARD ASSYREF.NO. PART NO. DESCRIPTION73 614 331 2499 ASSY,PWB,RECTIFIER(Only initial)C1114 403 135 5702 ELECT 4700U M 25VD1110 645 023 6112 RECTIFIER 1N-4001D1111 645 023 6112 RECTIFIER 1N-4001D1112 645 023 6112 RECTIFIER 1N-4001D1113 645 023 6112 RECTIFIER 1N-4001D1114 645 023 6112 RECTIFIER 1N-4001D1115 645 023 6112 RECTIFIER 1N-4001D1116 645 023 6112 RECTIFIER 1N-4001F1101 645 054 0639 FUSE GLASS TUBE,FS1101N1111 645 027 0611 WAFER 4P,CN1111N1112 645 033 3682 HEADER 3PINS,CN1112

    645 035 0511 FUSE HOLDER MW1010K,FOR FS1101

    645 027 1298 EYELET

    CD P.W.BOARD ASSYREF.NO. PART NO. DESCRIPTION74 614 332 1132 ASSY,PWB,CD(Only initial)CN901 645 069 6688 HEADER FFC 16PCN902 645 051 6542 6P HEADERCN903 645 069 6695 HEADER FFC 18PCN904 645 051 6511 2P HEADERD0901 645 023 6099 DIODE 1N-4148D0902 645 023 6099 DIODE 1N-4148IC901 645 055 8436 IC LA9242MIC902 645 069 6633 IC LC78601REIC903 645 069 6879 IC LA6541DJW906 645 069 6886 INDUCTOR 2.7UHJW920 645 069 6886 INDUCTOR 2.7UHL0901 645 042 0108 CHOKE COIL 26UHL0902 645 069 6886 INDUCTOR 2.7UHL0904 645 069 6886 INDUCTOR 2.7UHQ0901 645 061 8246 TR 2SA608NFNPAATQ0902 645 033 3514 TR 2SB764DQ0903 645 069 6862 TRANSISTOR 2SA1342Q0904 645 069 6862 TRANSISTOR 2SA1342X0901 645 061 9915 RESONATOR 16.9344MHZ

    645 042 0320 HEAT SINK,FOR CD BD IC903

    CASS DECK MECHANISM ASSYREF.NO. PART NO. DESCRIPTION14 645 050 1814 CASS DECK MECHANISM

    645 050 2101 ASSY,MOTOR645 068 7976 ASSY,PINCH ROLLER645 050 1784 MAIN BELT645 050 1395 RF BELT645 018 0637 R/P HEAD645 030 6839 E HEAD

  • - 11 -- 10 -

    IC BLOCK DIAGRAM & DESCRIPTION

    IC902 IC78601RE (ANALOG SIGNAL PROCESSOR)

    No. Pin Name Function

    1 DEF1 It is junction in unused time, 0 V defect detecting signal (DEF) inputterminal

    2 3V / *5V It is 5 V use 3 V use, L H power supply voltage selection input terminal.

    3 PDO The phase comparison output terminal for outside VCO control(PLLcontrol)

    4 VVss Earth terminal for internal organs VCO control , connecting it to 0 V byall means

    5 ISET Resistance connection terminal for electric current adjustment of PDOoutput

    6 VVdd Power supply terminal for internal VCO control7 FR VCO frequency range adjustment control8 Vss Digital series earth terminal. Being connected to 0 V by all means.9 EFMO EFM signal output terminal.(Slice level control )10 EFMIN EFM signal input terminal.(Slice level control )11 TMOD Input terminal for a test. (Being connected to 0 V by all means)12 CLV The output terminal for disk motor control. 3 value output13 HFL Truck detecting signal input terminal.14 TES Tracking error signal input terminal.15 TOFF Tracking OFF output terminal16 TGL The output terminal for tracking gain change. (Go up gain with L)17 JP The output terminal for tracking jump control. (3 value output)18 LASER Laser control terminal. (The pull-down resistor internal )19 FSTA The FS TA control terminal. (The pull-down resistor internal )20 EFBAL EFBAL control terminal. (The pull-down resistor internal )21 SP8 SP 8 control terminal. (The pull-down resistor internal )22 Vdd Digital series power supply terminal

    23 FSEQThe synchronising signal search output terminal. When synchronisingsignal of inside creation agreed with the synchronising signal whichdetected it from EFM signal, it become "H"

    24 PCK Clock monitor terminal for EFM data reproduction. ( Limited at the timeof test mode but)

    25 SLOF Thread OFF control output terminal26 SLED+ The thread field output terminal27 SLED- The thread field output terminal28 PUIN Limit switch sensing input terminal. (The pull-up resister internal )29 DOUT Digital OUT output terminal. (EIAJ format)30 NC NC (Being open)31 *SEG8 The segment output (8) terminal. (The pull-up resister internal )32 *SEG7 The segment output (7) terminal. (The pull-up resister internal )

    No. PIN NAME Function

    33 *SEG6 The segment output (6) terminal. (The pull-up resister internal )

    34 *SEG5 The segment output (5) terminal. (The pull-up resister internal )

    35 *SEG4 The segment output (4) terminal. (The pull-up resister internal )

    36 *SEG3 The segment output (3) terminal. (The pull-up resister internal )

    37 *SEG2 The segment output (2) terminal. (The pull-up resister internal )

    38 *SEG1 The segment output (1) terminal. (The pull-up resister internal )

    39 Vcc Digital series earth terminal. (It is connection in 0 V by all means)

    40 NC NC

    41 *DIG2 The common drive output (2) terminal.The pull-up resister internal

    42 *DIG1 The common drive output (1) terminal.The pull-up resister internal

    43 *PROG Program movement monitor output terminal. (The pull-up resisterinternal )

    44 *KEYIN Key matrix input terminal. (The pull-up resister internal )

    45 NC NC (Being open)

    46 NC NC (Being open)

    47 *RANDOM Random mode display output terminal

    48 RMTSL3 The wireless remote controller identification input (3) terminal

    49 EFLG C1 , C2 , 1 fold , 2fold Correction monitor

    50 FSX 7.35KHz synchronizing signal output terminal which did dividing fromOSC. As a condition, Limited at the time of test mode

    51 *AMUTE audio , Mute output signal

    52 REMOTE Wireless remote controller signal input terminal

    53 RMTSL2 Wireless remote controller identification input(2) terminal

    54 LCHO D/A , L channel output terminal

    55 L/R Vdd D/A control power source terminal

    56 L/RVss D/A control earth terminal. (It is connection in 0 V by all means)

    57 RCHO D/A, R channel output terminal

    58 CLOSE Closing switch sensing input terminal. The pull-up resister internal

    59 RMTSL1 Wireless remote controller identification input(1) terminal. (The pull-upresister internal )

    60 Xout Connection terminal of 16.9344 MHz crystal OSC

    61 Xin Connection terminal of 16.9344 MHz crystal OSC

    62 XVdd Power supply terminal for crystal OSC

    63 *RES Reset input terminal

    64 DRF DRF input terminal

    SCHEMATIC DIAGRAM (TUNER)

    This is a basic schematic diagram.

  • - 13 -- 12 -

    This is a basic schematic diagram.

    SCHEMATIC DIAGRAM (MAIN)

  • - 15 -- 14 -

    SCHEMATIC DIAGRAM (CD)

    This is a basic schematic diagram.

  • - 17 -- 16 -

    WIRING DIAGRAM (MAIN , POWER SUPPLY & CONTROL)

    This is a basic wiring diagram.

    MAIN

    POWER SUPPLY

    CONTROL

  • - 19 -- 18 -

    WIRING DIAGRAM (CD )

    This is a basic wiring diagram.

    This is a basic block diagram.

    BLOCK DIAGRAM

    SANYO Electric Co., Ltd.

    Osaka, JapanJun./ '04 BB Printed in Japan

    SM5810624-00_04.PDFService ManualCoverContents

    SM5810624-00_14.PDFLaser beam safety precautionIC Block Diagram & DescriptionTuner AdjustmentsWiring Connection

    SM5810624-00_24.PDFExploded View (Cabinet & Chassis)Parts ListIC Block Diagram & DescriptionSchematic Diagram

    SM5810624-00_34.PDFWiring Diagram(1/2)Wiring Diagram(2/2)

    SM5810624-00_44.PDFWiring Diagram(2/2)Block Diagram