service manual portable compact disc cdp-m300 (xe) · cabinet & chassis ref.no. part no....

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FILE .NO Service Manual Portable Compact Disc Player REFERENCE No. SM5810243 CDP-M300 (CA) (XE) PRODUCT CODE No. 164 080 03 CDP-M300 (CA) 164 080 02 CDP-M300 (XE) Specifications (CD player Section) Channels .............................. 2 channels S/N ratio ............................... 60 dB Wow & Flutter ....................... Undetectable Sampling frequency ............. 44.1kHz Pickup light source ............... Semiconductor laser Pickup wavelength ............... 790nm Laser output ......................... Continuous wave max. 0.5mW Decode format ..................... 32kbps ~ 224kbps firing bit rate Terminal impedance ............ Phones : 16 - 32 ohms Line out : 47 kohms Power source ...................... DC : 4.6V (AC adaptor) DC : 3V (R6 x 2) Dimensions .......................... Approx. 130 x 32 x 145 mm(W x H x D) Weight .................................. Approx. 260g (without batteries) Specifications subject to change without notice. CONTENTS Specifications ................................................................... Top Laser beam safety precaution .......................................... 1 Exploded view (cabinet and chassis) ............................... 1 Parts list ........................................................................... 2 IC block diagram and description ..................................... 4 Schematic diagram .......................................................... 8 Wiring diagram (Main A side) ........................................... 10 Wiring diagram (Main B side) ........................................... rear

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  • FILE .NO

    Service Manual Portable Compact DiscPlayer

    REFERENCE No. SM5810243

    CDP-M300 (CA) (XE)

    PRODUCT CODE No.164 080 03 CDP-M300 (CA)164 080 02 CDP-M300 (XE)

    Specifications

    (CD player Section)

    Channels .............................. 2 channelsS/N ratio ............................... 60 dBWow & Flutter ....................... Undetectable

    Sampling frequency ............. 44.1kHzPickup light source ............... Semiconductor laserPickup wavelength ............... 790nm

    Laser output ......................... Continuous wave max.0.5mW

    Decode format ..................... 32kbps ~ 224kbps firing bit rate

    Terminal impedance ............ Phones : 16 - 32 ohmsLine out : 47 kohms

    Power source ...................... DC : 4.6V (AC adaptor)

    DC : 3V (R6 x 2)Dimensions .......................... Approx. 130 x 32 x 145 mm(W x H x D)Weight .................................. Approx. 260g (without batteries)

    Specifications subject to change without notice.

    CONTENTS

    Specifications ................................................................... Top

    Laser beam safety precaution .......................................... 1

    Exploded view (cabinet and chassis) ............................... 1

    Parts list ........................................................................... 2

    IC block diagram and description ..................................... 4

    Schematic diagram .......................................................... 8

    Wiring diagram (Main A side) ........................................... 10

    Wiring diagram (Main B side) ........................................... rear

  • - 1 -

    LASER BEAM SAFETY PRECAUTIONS• Pickup that emits a laser beam is used on this CD section.

    EXPLODED VIEW

    CAUTION – INVISIBLE LASER RADIATION WHEN OPEN ANDINTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.ADVARSEL – USYNLIG LASER STRÅLING VED ÅBNING, NÅRSIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDGÅ UDS ÆTTELSEFOR STRÅLING.VARNING – OSYNLIG LASER STRÅLNING NÄR DENNA DEL ÄR ÖPPNADOCH SPÄRR ÄR URKOPPLAD. STRÅLEN ÄR FARLIG.VORSICHT – UNSICHTBARE LASERSTRAHLUNG TRITT AUS, WENNDECKEL GEÖFFNET UND WENN SICHERHEITSVERRIEGELUNGÜBERBRÜCKT IST. NICHT, DEM STRAHL AUSSETZEN.VARO – AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINANÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.

    (XE)

    (XE)

    (XE)

    1

    23

    4

    5

    6

    7

    24

    72

    Y01

    Y03Y03

    Y03

    Y03

    Y04

    Y04

    Y02Y02

    8

    11

    12

    13

    15

    1819 21

    22

    Y05

    23

  • - 2 -

    PRODUCT SAFETY NOTICEEACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IECSYMBOL !!! IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY CAN BE OFSPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED BY !!! , USE ONLY THE REPLACEMENT PARTS DESIGNATED,OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LISTIN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSEDPARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.

    PARTS LIST

    CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.Regular type resistors are less than 1/4W carbon and chip type and 0 ohm chip resistors.Regular type capacitors are less than 50V and less than 1000µF of Ceramic and chip type and Electrolytic type.

    PACKING & ACCESSORIESREF.NO. PART NO. DESCRIPTION

    !!! 645 036 6031 AC ADAPTOR CARD BOARD!!! 645 052 4424 AC ADAPTOR,

    DEN 4120106 L-TYPE(XE)!!! 645 052 4431 AC ADAPTOR,DPX 411409 L-TYPE(CA)

    645 052 4462 BLISTER BOTTOM(CA)645 052 4455 BLISTER TOP(CA)645 040 5235 CARD BOARD INNER(CA)645 052 4615 CARRYING CASE(CA)645 052 4592 CARTON INNER(CA)645 052 4608 CARTON INNER(XE)645 052 4684 CARTON OUTER,1/6(CA)645 052 4691 CARTON OUTER,1/6(XE)645 042 1624 CD COMPARTMENT CARD,

    CAUTION DISC645 033 2999 EPE FOAM BAG,MAIN UNIT(XE)645 052 4561 INSTRUCTION MANUAL(CA)645 052 4578 INSTRUCTION MANUAL(XE)645 037 1066 POLY BAG,REMOTE CTL(XE)645 031 1710 POLYBAG,AC ADAPTOR(XE)645 031 1703 POLYBAG,I/B645 052 4400 REMOCON(XE)645 037 5149 ST EARPHONE,

    CBX-15A L-TYPE PLUG(XE)645 040 5242 ST HEADPHONE,SANYO(CA)645 040 5204 WARE HOUSE PACK,1/6(CA)

    CABINET & CHASSISREF.NO. PART NO. DESCRIPTION1 645 052 4363 ASSY CD LID(CA)1 645 052 4356 ASSY CD LID(XE)2 645 050 0251 DOOR PIN,037DPM300670AA3 645 050 0541 KNOB PLAY/STOP,8082DPM300900AA4 645 052 4707 KNOB ESP,8082CDP300070AA5 645 052 4714 KNOB P MODE/PROG6 645 052 4721 KNOB SKIP/SEARCH7 645 052 4547 DISPLAY LENS8 645 050 0565 PCB BRACKET11 645 050 0510 KNOB OPEN,8082DPM300570AA12 645 050 0268 DOOR OPEN HOOK,037DPM300890AA13 645 050 0374 OPEN KNOB SPRING,SUS 30415 645 042 1532 CUSHION RUBBER,CD MECHA18 645 050 0527 KNOB DBBS,8082DPM300750AA19 645 050 0527 KNOB DBBS,8082DPM300750AA21 645 052 4509 BATTERY LID,037DPM300080AA22 645 052 4394 ASSY CABINET BOTTOM(CA)22 645 052 4387 ASSY CABINET BOTTOM(XE)23 645 050 0466 CD MECHA ASSY KSM-780AAA,KIT24 645 050 0145 LCD BOARD ASSY,

    JHD-131-9118-11 W/O T SW

    FIXING PARTSREF.NO. PART NO. DESCRIPTIONY01 645 031 1451 TAPPING SCR 1.7X4,MAINY02 645 036 5911 TAPPING SCR 1.7X4,

    DISPLAY PCB BKTY03 645 031 3684 TAPPING SCR2X10,CAB BOTTOMY04 645 050 0329 TAPPING SCR 2X3,MAINY05 645 050 0336 TAPPING SCR 2X8,BATTERY

    ELECTRICAL-PARTSREF.NO. PART NO. DESCRIPTION

    645 042 1440 SW TACT,SMD645 050 0589 16P FLEXIBLE WIRE,

    CP401 TO MAIN CN601

    CD MAIN P.W.BOARD ASSYREF.NO. PART NO. DESCRIPTION72 614 322 3146 ASSY,PWB,CD MAIN,

    DOUBLE SIDE(Only initial)(CA)72 614 322 3139 ASSY,PWB,CD MAIN,

    DOUBLE SIDE(Only initial)(XE)CN201 645 042 1761 HEADER 6P,B6B-ZR TO MOTORCN301 645 050 0473 HEADER 16P,LWR CONTT TO PICK UPCN601 645 050 0480 HEADER 16P,

    FCC CONNECTOR ST TYPEor 645 050 0497 HEADER 16P,

    FCC CONNECTOR ST TYPED0101 645 036 5546 DIODE RB100A,

    SCHOTTKY BARRIER DIODEor 645 042 1426 DIODE 1N5818,

    SCHOTTKY BARRIER DIODED0202 645 036 5546 DIODE RB100A,

    SCHOTTKY BARRIER DIODEor 645 042 1426 DIODE 1N5818,

    SCHOTTKY BARRIER DIODED0501 645 037 0946 DIODE RB441Q-40,

    SCHOTTKY BARRIER DIODE(XE)D0601 645 037 0946 DIODE RB441Q-40,

    SCHOTTKY BARRIER DIODED0602 645 037 0946 DIODE RB441Q-40,

    SCHOTTKY BARRIER DIODE(XE)IC201 645 036 5836 IC AN8789FB,

    4CH DRIVER+DC/DC CONVERTIC301 645 042 1402 IC AN8838SB,CD HEAD AMPIC401 645 037 0915 IC GM71V17400CT 60,

    DRAM 16M TSOP 3.3Vor 645 037 0922 IC GM71V17403CT 60,

    DRAM 16M SOJ 3.3Vor 645 037 0908 IC HY51V17404BT-60,

    DRAM 16M TSOP 3.3Vor 645 037 0939 IC KM44V4100AK 60,

    DRAM 16M SOJ 3.3VIC403 645 046 1521 IC MN35530,

    SERVO SIGNAL PROCESSORIC501 645 049 2914 IC AK4352,DAC

  • - 3 -

    PARTS LIST

    REF.NO. PART NO. DESCRIPTIONIC502 645 031 1055 IC LA4533M,

    STEREO HEADPHONE AMPIC503 645 036 5782 IC BA4510F,OPERATIONAL AMPIC601 645 049 2938 IC MN101C38C CB5,

    MICROCONTROLLERIC701 645 049 2907 IC SPCA752A-03A,

    MPEG AUDIO DECODERIC703 645 049 2921 IC IS61LV6416 10T,

    HIGH SPEED COMS STATIC RIC705 645 049 2945 IC SIIX01,SIIXMP3 ASICIC706 645 049 2952 IC SN74CBTLV1G125,MULTY MPEGor 645 050 0176 IC NC7SZ125P5,MULTY MPEGJ0101 645 052 4448 DC PWR JACK,DC-005J0501 645 031 1239 JACK LINE OUT,TC38-071-01J0502 645 031 1246 JACK HEADPHONE,TC38-071-02(CA)J0502 645 037 0984 JACK REMOCON,

    HSJ1637-010512 MINIATURE(XE)L0101 645 031 1024 FIXED COIL 10UH,

    AL0305-100K-S RESISTOR TL0201 645 036 5515 CHOKE COIL 39UH,RL5050-390Kor 645 042 1372 CHOKE COIL 39UH,CW55-842660-390KQ0101 645 050 0183 TR 2SC4115SR,NPNQ0103 645 050 0183 TR 2SC4115SR,NPNQ0201 645 031 1154 TR KRA 107M,PNP(XE)Q0202 645 031 1178 TR KTD 1303,NPN(XE)Q0203 645 036 5560 TR 2SA1585SR,PNPQ0204 645 031 1178 TR KTD 1303,NPN(XE)Q0301 645 050 0190 TR KRC107S,NPN SMD SOT-23Q0302 645 050 0190 TR KRC107S,NPN SMD SOT-23Q0303 645 050 0190 TR KRC107S,NPN SMD SOT-23Q0304 645 050 0190 TR KRC107S,NPN SMD SOT-23Q0305 645 050 0190 TR KRC107S,NPN SMD SOT-23Q0306 645 050 0190 TR KRC107S,NPN SMD SOT-23Q0309 645 031 1185 TR 2SA933ASR,PNPQ0310 645 031 1185 TR 2SA933ASR,PNPQ0501 645 050 0190 TR KRC107S,NPN SMD SOT-23Q0502 645 031 1154 TR KRA 107M,PNPQ0503 645 050 0190 TR KRC107S,NPN SMD SOT-23Q0504 645 031 1147 TR KRC 111M,NPNQ0505 645 031 1147 TR KRC 111M,NPNQ0601 645 050 0190 TR KRC107S,NPN SMD SOT-23S0501 645 031 1222 SW SLIDE,SK22NIOF02 DBBSor 645 031 1192 SW SLIDE,SK00220822 DBBSS0601 645 031 1208 SW PUSH,SPPB51 CD DOOR LEAF SWS0602 645 031 1222 SW SLIDE,SK22NIOF02 HOLDor 645 031 1192 SW SLIDE,SK00220822 HOLDT0101 645 036 5522 CHOKE COIL 95UH,CY68-836522VR501 645 031 1130 ROTARY VOL,R1001G2X0601 645 031 1048 CERAMIC RESONATOR,CSA33.86MXZX0701 645 050 0220 CRYSTAL,ATS-49US

    645 050 0343 BATTERY CONTACT PLAT645 050 0350 BATTERY SPRING -

  • - 4 -

    IC201 AN8789FB(4ch. Driver+DC/DC Coverter)

    Abs

    olut

    eva

    lue

    Abs

    olut

    eva

    lue

    Abs

    olut

    eva

    lue

    Abs

    olut

    eva

    lue Power

    Off

    Ripplefilter

    Sw

    itchi

    ngci

    rcui

    t

    The

    rml

    shut

    -dow

    n

    Quickchargecircuit

    Starter Triangularwave

    Starter Switching

    Initial Setting

    BTL BTLBTLBTL

    37 36 27 26 25 24 29 30 31 32 28 343 35 39 91 2

    38

    40

    5

    44

    42

    41

    33

    15

    43 17 16 18 19 20 21 22 23 14 11 12 7 6 8 4 10

    TB PV

    CC

    1

    FO

    +

    FO

    =

    TR

    +

    TR

    =

    TV

    +

    TV

    =

    RE

    SE

    T

    MR

    ST

    EM

    P

    VS

    EN

    STA

    RT

    CT

    SP

    +

    SP

    =

    CLK

    POWER

    OUT

    PWMG

    IOUT

    PVCC2

    ICONT

    DRVCC

    INF

    O

    INT

    R

    LDO

    N

    VR

    EF

    INS

    P

    PC

    INT

    V

    TR

    VS

    TOP

    AV

    DD

    CR

    IP

    SV

    CC IN FB

    SP

    RO

    AR

    EF

    DE

    D

    Max. value

    PWM

    IC502 LA4533M(Stereo Headphone AMP)

    POWERSWITCH

    MUTECIRCUIT

    Amp1

    Amp2

    BIAS

    POWERSWITCH

    IN 1

    PRE GND

    IN 2

    REF

    MUTESWITCH

    OUT 1

    POWER GND

    OUT 2

    VCC

    1

    3

    2

    4

    5

    9

    8

    7

    6

    10

    DECODERA0-A15

    VCC

    GND

    CE

    OE

    WE

    UB

    LB

    I/O0-I/O7Lower Byte

    I/O8-I/O15Upper Byte

    I/ODATA

    CIRCUIT

    CONTROLCIRCUIT

    COLUMN I/O

    64K x 16MEMORY ARRAY

    11

    12

    6

    41

    17

    40

    39

    IC703 IS61LV6416(CMOS Static RAM)

    IC BLOCK DIAGRAM & DESCRIPTION

  • - 5 -

    IC BLOCK DIAGRAM & DESCRIPTION

    3

    4

    5LRCK

    BICKSDATA

    10VDD

    9VSS

    PD 2

    8

    DEM

    1

    MCLK

    16

    CKS

    11

    VREF

    13 AOUTR

    12 VCMR

    14 AOUTL

    6

    DID0

    7

    DIF1

    15 VCMLSerial InputInterface

    De-emphasisControl

    8XInterpolator

    8XInterpolator

    Clock Divider

    LPF

    LPF

    Function

    Master Clock Pin

    Power-Down Pin When at "L", the AK4352 is power-down mode and is held in reset. The AK4352 should always be reset upon power-up.

    Serial Bit Input Clock Pin This clock is used to latch audio data.

    Audio Data Input Pin

    L/R Clock Pin This input determines which audio channel is currently being input onSDATA pin.

    Digital Input Format Pin These pins select one of four input modes.

    De-emphasis Enable Pin When at "H", de-emphasis of fs=44.1kHz is enabled.

    Ground Pin

    Power Supply Pin

    Reference Voltage Input Pin Normally connected to VDD.

    Rch Comrnon Voltage Pin

    Rch Analog Output Pin

    Lch Analog Output Pin

    Lch Common Voltage Pin

    Master Clock Select Pin "L": 256fs "H": 384fs

    No.

    1

    2

    3

    4

    5

    67

    8

    9

    10

    11

    12

    13

    14

    15

    16

    I/O

    I

    I

    I

    I

    I

    II

    I

    -

    -

    I

    O

    O

    O

    O

    I

    Pin Name

    MCLK

    PD

    BICK

    SDATA

    LRCK

    DIF0DIF1

    DEM

    VSS

    VDD

    VREF

    VCMR

    AOUTR

    AOUTL

    VCML

    CKS

    Note: All input pins should not be left floating.

    IC501 AK4352(2V & Low Power Multi Bit)

  • - 6 -

    IC BLOCK DIAGRAM & DESCRIPTIONIC503 BA4510F(OP AMP.)

    OU

    T1

    1

    -IN

    12

    +IN

    13

    VE

    E4

    VC

    C8

    OU

    T2

    7

    -IN

    26

    +IN

    25

    1ch

    2ch

    DE

    A

    GND

    1

    2

    3

    5

    4

    Vcc

    Y

    DE

    L

    L

    H

    In A

    L

    H

    X

    Out Y

    L

    H

    Z

    Inputs Output

    Function Table

    Connection Diagram

    H = HIGH Logic LevelL = LOW Logic LevelX = HIGH or LOW Logic LevelZ = HIGH Impedence Slam

    (Top View)

    IC706 NC7SZ125(Buffer with 3-State Output)

    IC301 AN8838SB(CD HEAD AMP)

    1

    Sub-truction

    Sub-truction

    Band Gap

    RFdetection

    BDOdetection

    OFTRdetection 3T-ENVE.

    A-ch

    B-ch

    E-ch

    6 7 15 13 11 17 12 19

    RF RF

    8

    RFIN BDO OFTR CEA ENVRFDET CSBRT

    21

    20

    26

    14

    18

    FEN

    FEOUT

    VCC

    GND

    LDON

    VREF

    23 22 1624 25 9 10

    TBAL FBAL PDOWNTEN TEOUT LPD LD

    5

    27

    28

    4PDB

    PDD

    3

    2PDA

    PDC

    PDE

    PDF

    B

    F

    E

    A

    F-ch

    VCBA

    VCBA

    IC706 SN74CBTLV1G125

    (Low Voltage Single FET Bus Switch)

    OE

    A

    GND

    VCC

    B

    SW

    1

    2

    3 4

    5

  • - 7 -

    WIRING CONNECTION

    IC701 SPCA752A-03A(MPEG AUDIO DECODER)

    OSCOUTOSCIN

    SPLCLK

    AIP

    ADCAINATOVM

    CD_LRCKCD_BCK

    CD_C2P0CD_DATA

    DM

    A[1

    3:0]

    DM

    D[1

    5:0]

    RD

    BW

    RB

    DM

    SB

    FR

    DB

    FW

    RB

    FALE

    MD

    ATA

    [7:0

    ]

    FC

    LE

    AUD_LRCK

    RESETB

    TADD[7:0]

    AUD_BCKAUD_DATA

    TADCEBTADSEL1TADSEL0

    TF

    S1

    RF

    S1

    SC

    LK1

    FC

    EB

    2F

    CE

    B1

    DR

    1D

    T1

    AUD_XCK

    CDDSP

    PLLClock Synthesizer

    SRAM ROMHost Interface

    PCMBuffer

    External Memory Controller

    MPEG Audio Decoder

    Voice Encoder/Decoder

    LCD P.W.B

    CD MAIN P.W.B

    CD MECHANISM

    BATTERYDC 3V

    CN201(6P)

    CONT1(16P)

    CN301(16P)

    BATT+

    BATT-

    S601

    VR501VOLUME

    S501DBBS

    S602HOLD

    ON

    OFF

    MODE

    PROG

    ESP

    TRACK

    DIR STOP

    PLAY

    DISPLAY

    ENTER

    SKIP+

    SKIP-

    J502PHONES

    J501LINE OUT

    J101DC 4.5V

    CN601(16P)

    IC BLOCK DIAGRAM & DESCRIPTION

  • - 9 -- 8 -

    SCHEMATIC DIAGRAM

    This is a basic schematic diagram.

  • - 10 -

    WIRING DIAGRAM (MAIN A SIDE)

  • SANYO Electric Co., Ltd.Osaka, JapanOct. / '01/ BB Printed in Japan

    WIRING DIAGRAM (MAIN B SIDE)