session 4 - the role of efficiency in a residential pv market presented by christian comes

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  • 8/7/2019 Session 4 - The Role of Efficiency in a Residential PV Market Presented by Christian Comes

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    Christian Comes

    The role of efficiency

    In a residential PV MarketExperience from Germany

    SANYO Component EuropeSolar Division

    October 2009

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    2 Copyright SANYO Electric Co., Ltd. All Rights Reserved 2008

    Contents

    Introduction to SANYO Solar

    PV Model for Energy Independency

    German Market since 1995

    Potential Market

    Sustainability

    Market Drivers: System Performance

    Market Drivers: System Cost

    Market Drivers: Turnover/Profitability

    UK Landscape

    Market Outlook

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    3 Copyright SANYO Electric Co., Ltd. All Rights Reserved 2008

    SANYOs History in the Photovoltaic Business

    1997 HIT solar cells mass-produced and marketed

    2000 The Worlds first double-side PV module, HIT Double, Started on sale

    2001 The one of the worlds largest solar monument, Solar Ark completed

    2004 The new factory (A Building )at Nishikinohama completed.The brand-new HIT power cell and module produced.

    1975 R&D for amorphous silicon (a-Si) solar cells started.

    1980 The first successful industrialization of a-Si solar cells in the world.

    1990 R&D for HIT solar cellsStarted.

    1992 The first installation of the grid -Connected

    1994 The Residential PV system started on sale.

    2002 HIT PV modules marketed in North America and Europe.

    2008 Shiga factory started production.Total HIT Cel Production Capacity becomes 340MW.

    Total HIT Cell Production Capacity became 260MW.2007The production of the HIT cells begins in B building at Nishikinohama factory.Total HIT Cells Production Capacity became 160MW.

    2005

    HIT200W PV Modules released (The Cell efficiency 19.5%)Monterrey Factory started production.2003

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    4 Copyright SANYO Electric Co., Ltd. All Rights Reserved 2008

    HIT Solar Cells

    HIT:

    Heterojunction with

    Intrinsic Thin-layer

    The worlds highestsolar cell conversion efficiency

    23%(laboratory)

    14.0

    16.0

    18.0

    20.0

    22.0

    96 98 00 02 04 06 08 10 Year

    Conve

    rsionefficiency(%

    )

    p-Si solar cells,other companies(production, Top level)

    19.7%(production)

    23%(laboratory)

    22%(production)

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    5 Copyright SANYO Electric Co., Ltd. All Rights Reserved 2008

    SANYO Solar Production Capacity

    1000

    500

    07 20100

    FY 2020

    2000

    1500

    3000

    2500

    4000

    3500

    08 09

    ProductionCapacity(MW/Year)

    HIT

    Thin-film

    HIT Scale of

    600MW

    Expand sales of SANYO-only HIT Solar Cells

    HIT cells to target high end market.Thin Film solar cells to capture lowend commercial market

    Scope of business goal by FY 2020 for both

    HIT and thin-film is a world share of 10%

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    6 Copyright SANYO Electric Co., Ltd. All Rights Reserved 2008

    PV Model for Energy Independency

    UK oil production has seen two peaks, in the mid 1980s and late1990s, with a decline to around300103 m (1.9 million barrels)per day in the early 1990s. Monthly oil production peaked at13.5106 m (84.9 million barrels)in January 1985 although the highest annual production was seen in1999, with offshore oil production in that year of

    407

    106

    m (2559 million barrels)and had declined to231106 m (1452 million barrels)in 2007. This was the largest decrease of any other oil exporting nationin the world, and has led to Britain becoming a net importer of crudefor the first time in decades, as recognized by the energy policy of the

    United Kingdom.

    The production is expected to fall to one-third of its peak by 2020

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    PV Model for Energy Independency

    Yearly energy consumption in Germany (TWh)

    -Electricity: 600-Gasoline: 67-Diesel: 108-Calefaction oil: 616-Calefaction gas: 900Total 2,291

    PV area necessary to cover total Energy consumption:

    2,500,000 Ha* = 300m2/inh. (ground) = 100m2/inh. (roof)

    Todays area in Germany devoted to energy crops:

    1,500,000 Ha

    *) Calefaction consumption is reduced by factor 4 with heat pump*) Module efficiency 18%*) PR 85%*) Usage of ground systems: 33% of surface covered with modules

    *) Irradiance yearly 1040 kWh/m2

    Source: Photon 9/2007

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    PV Model for Energy Independency

    *) Source: Photon 4/2007

    PV vs. Bio-fuelsPhotovoltaic pros:

    -More efficient energy use (50 to 150 times better)*-Energy harvesting all year round

    -Low operating costs-No single-crop related problems-No pesticides

    Biofuel pros:

    -Lower CAPEX-Use of legacy vehicle technology-Works for traditional branch

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    PV Model for Energy Independency

    *) Source: SCE research

    PV: Where does the money go?

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    System Cost

    breakdown

    Installation

    Inverter

    Materials

    Planning

    Wholesale

    Module

    0

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    1.4

    1.6

    1.8

    2

    Module Cost

    breakdown

    Module

    Cell

    Wafer

    Ingot

    Si raw material

    Standard cSi module2009 4kWp Rooftop System

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    German Market since 1995

    In Germany, the first use of PV was off-grid

    Politically oriented (anti-nuclear) off-grid users were the main customersegment.

    PV incentive programs (1,000 roofs, 100,000 roofs) opened up a different

    market: grid connected systems on private roofs.

    EEG law (2000) and its revisions changed the game:

    -Investment in PV as main goal-Connected to grid as standard technology

    -Price reduction with goal of Grid Parity in a few years

    Result was a booming market from year 2004 and system pricereduction.

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    Potential Market

    Munich, residential area

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    Potential Market

    London, residential area

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    Efficiency and sustainability

    An average persons consumption of electricity at home is

    1,000 kWh

    The offset of this consumption is a system of ~1kWp

    Roofspace is the most precious asset for CO2 reduction with PV

    Upcoming developments (electric mobility, heat pump wide use)increase the use of electricity in the household.

    The ultimate goal is to allow big areas of population to offset theirown emissions without consumption of non-local resources.

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    Sustainability: 1kWp system size

    SANYO: 5.8m2

    cSi: 6.9m2

    mcSi: 7.9m2

    CdTe: 10m2

    aSi: 16m2

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    Market Drivers in Residential Environment

    EndCustomer

    CostSystemPerformance

    Professional

    Turnover Profitability

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    System Performance

    The efficiency of grid inverters has improved over the last 20 years

    Specially, the inverters without transformer are about 2% more efficient

    Bigger inverters usually have higher efficiency

    High efficiency modules can avoid shadowed areas keeping system size

    80%

    85%

    90%

    95%

    100%

    1980 1985 1990 1995 2000 2005

    Efficiency of Inverters

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    Cost (CAPEX)

    Efficiency is the key factor for BoS cost:

    Mounting SystemCablingInstallation TimeSales EffortAC Equipment

    Do not depend on kWp size, but mostly on area (or per system)

    In Germany, typical residential systems have changed from 3kWto 5kW from 2005 to 2009

    Typical System Cost difference (EUR/W):SANYO vs. cSi: 0.15SANYO vs. CIS: 0.30SANYO vs. aSi: 0.60

    BoS cost differencies become more important with lower system

    prices, and will be key at grid parity conditions

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    Turnover/Profitability (Installer)

    In most PV situations, the size of the system (kWp) is determined bythe available space.

    More efficiency = More turnover for installer

    At the same effort (warehouse, sales, administration)

    The mounting of flat roof systems can be done with low qualifiedpersonell. This kind of staff can be contracted with flexibility and at lowcost, but usually they come from low-wage areas.

    The Process (Germany)

    aSi/CIS was installed during periods of undersupplyaSi/CIS was/is installed due to its visual appealCdTe is installed due to low system priceIn 2009, oversupply of cSi destroyed the market for aSi/CIS2HF/2009, undersupply stimulated again Thin Film

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    Turnover/Profitability

    End customers have two KPI:

    1- IRR (independent of efficiency)2- Turnover (Financed systems after pay-back)

    Focus on IRR drives customers to the cheapest price per kWpFocus on Turnover drives customers to high efficiency

    Full financed systems and fully owned systems have usually afocus on turnover unless explained otherwise by advisors

    The process (Germany)

    During the pioneer years, focus was in autosupply (high efficiency)During module shortage years, this turned to just preferenceCommercially exploited roofs (rented) focus more on IRRPrivate owned roofs mostly try to install more kWp

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    UK Landscape

    What is going to be the UK market like?

    Residential roofs ( shift of commercial roofs towards low-efficiency

    Flat roofs -> Market for high efficiency modules

    Future development towards Grid Parity

    @ 2 EUR/Watt system price, Efficiency Delta * 0.7 = Price Delta

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    21 Copyright SANYO Electric Co., Ltd. All Rights Reserved 2008

    Market Outlook

    How will the World Market take shape?

    2010 2012: road to end-user Grid parity

    Market based on residential, wealthy customers is removing most low-cost, low-quality players from the market

    Consolidation will happen at the middle price segment

    High efficiency solutions will improve market share

    2012 2020: fight for high volume

    PV will expand to different shaped markets and new energy supplybusiness models will arise.

    System price will decrease further

    It is impossible to know how those markets will look in the future

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    Christian Comes

    SANYO Solar

    Technology

    SANYO Component EuropeSolar Division

    October 2009