session 5.6 – thriving in industry 4.0 – the festo … ppt_5.6 thriving in...da-p\volker schmid...

$: Session 5.6 – Thriving in Industry 4.0 – The Festo … ppt_5.6 Thriving in...DA-P\Volker Schmid Training for the Future - Tomorrows' Competencies Created: 9/5/2017 Modiﬁed: 9/5/2017$
DA-P\VolkerSchmid TrainingfortheFuture-Tomorrows'Competencies

Created:9/5/2017 Modified:9/5/2017 1

Mr.VolkerSchmidHeadofAsiaPacific,FestoDidacLcSE

FestoandFestoDidac6c-Technologiesandcompetenciesfortomorrows’companies

Session5.6–ThrivinginIndustry4.0–TheFestoWay




Howdigitaliza6onchangesenterprisesandbusinessmodels.

WhytheindustryshouldcareaboutIndustry4.0.

Howtofosterfutureskillsandcompetencies.




FestoandFestoDidac6c-Technologiesandcompetenciesfortomorrows’companiesFesto-anindependentfamilyownedcompany




FestoandFestoDidac6c-Technologiesandcompetenciesfortomorrows’companiesFesto-FestoDidac6c




FestoandFestoDidac6c-Technologiesandcompetenciesfortomorrows’companiesFesto-FestoDidac6c-understandingthesymbiosesofindustryandqualifica6on




Mechanisa6on::MechanicalproducLon

Industrialisa6on:MassproducLon

Automa6on:ElectricautomaLon

Futurerequirements:• AstrongindividualisaLonofproductsrelatedtothecondiLonsofhighflexible(mass)producLon.• AbroadintegraLonofcustomersandpartnersintobusinessandvaluecreaLonprocesses.• ConnecLonbetweenproducLonandhigh-qualityservices“Thefirstrevolu6onwhichannounceditself!”Source:Syska/Lièvre“Illusion4.0”

“Processthinkingin

steadlocalresult

thinking!”

“Firstorganisa6onth

anautoma6on!”

“Independentlyfrom

WaterandWind

power!”

TheMegatrend-Industry4.0





Source:KarlHeinzLand|Study„Dematerialisierung–Execu=veSummary2016“

„Everythingthatcanbedigitalizedwillbe

digitalized!”

„Everythingthatcanbeconnectedwillbe

connected!“

„Everythingthatcanbeautomatedwillbe

automated!“

Festo-FestoDidac6c-supportforcompanies-whydigitaliza6onmaSers




FestoandFestoDidac6c-Technologiesandcompetenciesfortomorrows’companiesFesto-FestoDidac6c-seamlessintegra6onfromtop-toshop-floor

SCADA/HMI

MachineLayer

MES

ERP

1

Industry4.0

»  Manufacturingindustries

»  ThingsanddevicesintheShopfloor

SMARTindustrialTHINGSSMARTindustrialDEVICES

RealTim

e

M2M

BusinessLogicServices

Visualiza6on

QualityEngine

KPIs/Metrics/Alerts

DataServices

ManufacturingIntegra6on&Intelligence

Composi6onEnvironment

PLAN MAKE DELIVER

ERP SCM PLM

LIMS/InspecLon/EquipmentTesLng

MESSCADA/HMI

PlantDataCollecLon

WirelessIntegraLonEnvironmental

BuildingManagement

PlantHistorian

PlantDB

DCS/PLCviaOPC

INTEGRATION

PlantConnec6vity




AbigchallengemainlyforSME’s-technologyandskillrequirement

?


ByDr.NicoAdams,Swinburne,Melbourne




Source:DavidChuter,ManagingDirectorattheInnovaLveManufacturingCRC(IMCRC),Australia




FestoandFestoDidac6c-Technologiesandcompetenciesfortomorrows’companiesFestoandFestoDidac6c-bestprac6cefromourownScharnhausenplant

Automatedandflexible

Flexible,flowingproduc6on

Op6mizedenergyconsump6on

Learningtakenforgranted

Highlyflexible,energy-efficientassemblylines

AnopLmizedflowofinformaLonandmaterials

EnergynetworkforbuildingsandproducLonprocesses

TrainingfactoryaspracLcal,integralconsLtuent




FestoandFestoDidac6c-Technologiesandcompetenciesfortomorrows’companiesFestoandFestoDidac6c-bestprac6cefromourownScharnhausenplant

OverallEquipmentEffecLveness

SAPME/MIIIntegraLon EnergyDataManagement

MobileMaintenanceTraceability




FestoandFestoDidac6c-Technologiesandcompetenciesfortomorrows’companiesFesto-FestoDidac6c-masteringdigitaltransforma6on

Handelsblak,22.Mai2014

“...increasingproduc6vitybetweenfivetoeightpercentdoesnotonlyinvolvenewtechnologies–italsofocusesonenablingandqualifyingemployees”




FestoandFestoDidac6c-Technologiesandcompetenciesfortomorrows’companiesFurtherandcon6nuoustrainingmeasuresatFesto–digitalplaeormsforeasyaccess




FestoandFestoDidac6c-Technologiesandcompetenciesfortomorrows’companiesFurtherandcon6nuoustrainingmeasuresatFesto–examplemaintenance

SCREWDRIVER MECHATRONICS SOFTWARE ENGINEER LEARNING FACTORY in Technology Plant




•  Industry4.0andtheimpactonthelabormarket•  Consequencesforthevoca6onalandadvancedtraining•  Characteris6csofIndustry4.0•  Opportuni6esforimplementa6on•  Outlookonnewjobdescrip6ons•  Researchorientedtopics•  Fromentryleveltotopclasssolu6ons•  FestoDidac6caspartnerforIndustry4.0support



TheDilemmaofTechnicalQualifica6on

InternetofThingsCyberPhysicalSystems

RAMII4.0

SelfconfiguraLon

SmartMaintenance

CPS-Plalorms

Connectedworld

ResilientFactoryEmbeddedSystems

SmartLogisLcsHorizontalIntegraLon

VerLcalIntegraLon

Human-Robot-CollaboraLon

EnterpriseResourcePlanning(ERP)

ManufacturingExecuLonSystem(MES)

SCADACondiLonMonitoring

PredicLveMaintenance

BigData

•  WhatisbehindthetermIndustry4.0?

•  Whichdevelopmentsarerelevantfortheworkdu6esandrequirements?

•  Howtointegratenewproductsandtechnologies?

•  Whichqualifica6onsareneeded?

•  Howlongwilltheybevalid?





Possiblemeasuresforcompetencedevelopment:

• Projectwork• Shadowingandcoaching• Challengingtasks• Improvementof(real)processes

• Groupwork• Structuredproblemsolving

• Learningfactory• …

Somedidac6calcharacteris6csofatrainingforIndustry4.0:

• Demand-oriented• Specific,individual• General,farsighted• IntegraLonofnewlearningtechnologies

• Self-responsible• CreaLngcogniLvestructures• IntegraLonoflearningandworking

Developmentofcompetencies





Curriculumexample:DualBachelorProgram-AdvancedIndustry4.0Manufacturing(120CH)

Studyatuniversity

EntrancetestorGradua6onof2-yeardegree(62CH)

Rolesp

ecificqu

alifica6o

n

FinalprojectincompanyandBachelorthesis

Produc6onengineer QualityengineerSmartmaintenanceengineer

Sooskills,likeworkplanning,Q

ualitymanagem

ent,workinglaws,

commun

icaL

ons,sa

fety,enviro

nmen

t,workprotecLo

n,te

amwork…

willbetaughtasc

onLn

uousprocess.

Produc6ontechnologies:•  Cuqngprocesses•  Formingprocesses•  Shapingprocesses•  AddiLveprocesses• …

AdvancedRobo6cs:•  Kindofrobots•  CinemaLc•  CoordinaLonsystems• Onlineandofflineprogramming

•  Internalandexternalsensors

• Grippers•  CollaboraLvesystem

PracLcallearningattheowncompany

Studyatuniversity


Studyatuniversity


Studyatuniversity


ITSystems:• Networksystems• OpencommunicaLonstandards

•  ProductidenLficaLon•  ProducLonrelatedIT:ERP,MES…

•  CloudcompuLng•  ITsecurity•  ITsafety

• Qualitymanagement• Qualitymanagementsystems• Qualityinsurance• Measuringandtestmethods•  Bigdatainqualitycontrol•  DatabasesandcorrelaLons•  Automatedtestsystems

• Maintenanceplanning•  ControlandevaluatemaintenanceacLviLes• Maintenancestrategies•  BigDatainmaintenance•  CondiLonmonitoring•  FMEA•  DiagnosLcs&PrognosLcs

•  ProducLonplanning•  ProducLoncontrol• MaterialflowdesignandproducLonlayouts•  IntelligentproductcommunicaLon•  AdvancedLeanProducLon• Human-machine-interacLon• M2McommunicaLon

4yeardegree

Basics

Manufacturingengineer

Thefourthindustrialrevolu6on:•  Internetofthings•  Bionics• Megatrends•  BigData•  Embeddedsystems•  VerLcalandhorizontalintegraLon

• M2McommunicaLon

Op6onalgeneralcourses:•  InformaLcs• MathemaLcs•  Ethics/Compliance•  BusinessModelsandOpLmizaLon

•  EffecLvepublicspeaking•  TechnicalwriLng•  CommunicaLon•  Leadership




FestoandFestoDidac6c-Technologiesandcompetenciesfortomorrows’companiesExamplesofBasicTrainingCourses




FestoandTUMAsia–SpecialistDiplomainAdvancedDigitalManufacturing

•  Sixmoduleswithaltogether240hoursoftheory,pracLcalpartsandprojectwork•  OfferedbyTUMAsiawithsupportofFestoandSkillsFutureSingapore•  PostDiplomainAdvancedandDigitalManufacturing




FestoandTUMAsia–SpecialistDiplomainAdvancedDigitalManufacturing




FestoandTemasekPolytechnic–SmartManufacturing




FestoandFestoDidac6c-Technologiesandcompetenciesfortomorrows’companiesFesto-FestoDidac6c-ques6onsandanswers



Created:9/5/2017 Modified:9/5/2017

www.festo-didac6c.com

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session 5.6 – thriving in industry 4.0 – the festo … ppt_5.6 thriving in...da-p\volker schmid...

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