session 6 - bits workshop · ashok kabadi—intel corporation . ... coupling length ... far more...

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Session 6 2014 BiTS Workshop ~ March 9 – 12, 2014 Wednesday 3/12/14 8:00am INTERCONNECTOLOGY: ITS WHAT WE DO Last Year's BiTS workshop introduced the benefits from the Interconnectology approach of collaboration across the supply chain from device design to test. This session focuses on interconnect designs and advancements. As contactor design has had to evolve to address shrinking pads and decreasing pitches, there's lower contact force. The first presenter then asks whether contact pressure has become more meaningful than contact force. The second presentation details the development of long-life stamped spring probes in response to challenging technology roadmaps, all at a cost that includes maintenance and replacement costs. Next up is a paper on validations sockets (used for post-silicon validation and are quite different from test sockets). This paper brings awareness to these sockets and their challenges to encourage industry collaboration for solving future post-silicon validation interconnect challenges. The session concludes with an exploration of crosstalk sources and discusses solutions and emerging technologies, including costs, to reduce crosstalk. See? It's all about Interconnectology. Long Life / Stamped Spring Probe Development Samuel Pak, A.J. Park—IWIN Co. Ltd. Validation Interconnect Socket Application and Future Challenges Ashok Kabadi—Intel Corporation Crosstalk Mitigation in ATE Socket-Device Interface Boards Thomas P. Warwick—R&D Altanova, Inc. COPYRIGHT NOTICE The paper(s) in this publication comprise the Proceedings of the 2014 BiTS Workshop. The content reflects the opinion of the authors and their respective companies. They are reproduced here as they were presented at the 2014 BiTS Workshop. This version of the papers may differ from the version that was distributed in hardcopy & softcopy form at the 2014 BiTS Workshop. The inclusion of the papers in this publication does not constitute an endorsement by BiTS Workshop, LLC or the workshop’s sponsors. There is NO copyright protection claimed on the presentation content by BiTS Workshop, LLC. (Occasionally a Tutorial and/or TechTalk may be copyrighted by the author). However, each presentation is the work of the authors and their respective companies: as such, it is strongly encouraged that any use reflect proper acknowledgement to the appropriate source. Any questions regarding the use of any materials presented should be directed to the author(s) or their companies. The BiTS logo and ‘Burn-in & Test Strategies Workshop’ are trademarks of BiTS Workshop, LLC. All rights reserved. This Paper

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Session 6

2014 BiTS Workshop ~ March 9 – 12, 2014

Wednesday 3/12/14 8:00am

INTERCONNECTOLOGY: IT’S WHAT WE DO

Last Year's BiTS workshop introduced the benefits from the Interconnectology approach of collaboration across the supply chain from device design to test. This session focuses on interconnect designs and advancements. As contactor design has had to evolve to address shrinking pads and decreasing pitches, there's lower contact force. The first presenter then asks whether contact pressure has become more meaningful than contact force. The second presentation details the development of long-life stamped spring probes in response to challenging technology roadmaps, all at a cost that includes maintenance and replacement costs. Next up is a paper on validations sockets (used for post-silicon validation and are quite different from test sockets). This paper brings awareness to these sockets and their challenges to encourage industry collaboration for solving future post-silicon validation interconnect challenges. The session concludes with an exploration of crosstalk sources and discusses solutions and emerging technologies, including costs, to reduce crosstalk. See? It's all about Interconnectology.

Long Life / Stamped Spring Probe Development Samuel Pak, A.J. Park—IWIN Co. Ltd.

Validation Interconnect Socket — Application and Future Challenges Ashok Kabadi—Intel Corporation

Crosstalk Mitigation in ATE Socket-Device Interface Boards Thomas P. Warwick—R&D Altanova, Inc.

COPYRIGHT NOTICE The paper(s) in this publication comprise the Proceedings of the 2014 BiTS Workshop. The content reflects the opinion of the authors and their respective companies. They are reproduced here as they were presented at the 2014 BiTS Workshop. This version of the papers may differ from the version that was distributed in hardcopy & softcopy form at the 2014 BiTS Workshop. The inclusion of the papers in this publication does not constitute an endorsement by BiTS Workshop, LLC or the workshop’s sponsors.

There is NO copyright protection claimed on the presentation content by BiTS Workshop, LLC. (Occasionally a Tutorial and/or TechTalk may be copyrighted by the author). However, each presentation is the work of the authors and their respective companies: as such, it is strongly encouraged that any use reflect proper acknowledgement to the appropriate source. Any questions regarding the use of any materials presented should be directed to the author(s) or their companies.

The BiTS logo and ‘Burn-in & Test Strategies Workshop’ are trademarks of BiTS Workshop, LLC. All rights reserved.

This Paper

2014 BiTS Workshop ~ March 9 - 12, 2014

Paper #31

Interconnectology: It's What We Do

Session 6

Crosstalk Mitigation in ATE Socket-Device Interface

Boards

2014 BiTS Workshop

March 9 - 12, 2014

Thomas P. WarwickR&D Altanova, Inc.

Conference Ready 02/07/2014

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 2

Content

• Purpose

• Crosstalk Effects: Digital, Analog, and Supply

• Crosstalk Mitigation Methods

• Application of Methods and Results:

A Working Example

• Concluding Comments

2014 BiTS Workshop ~ March 9 - 12, 2014

Paper #32

Interconnectology: It's What We Do

Session 6

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 3

Purpose

As device pin-count increases and packagesizes decrease, crosstalk design in the packagemust often be compromised on account ofmarket-driven cost pressures. This presentationdiscusses growing concerns with isolation andcrosstalk relative to the socket and connectingvia, given this reality. It discusses a series ofmethods to mitigate the effects of socket / viacrosstalk and concludes with a workingexample.

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 4

The Problem: An Example

Typical DDR4 Pin-out:Low Density of Ground Pins

Socket Pin

Pad

ViaL

Tight Coupling

Pitch

Effective Loop Inductance

2014 BiTS Workshop ~ March 9 - 12, 2014

Paper #33

Interconnectology: It's What We Do

Session 6

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 5

Crosstalk Effects: Digital Signal

AggressorCrosstalk is primarily a function of dv/dtof the aggressor at lower data rates

Victim

‐0.2

‐0.15

‐0.1

‐0.05

0

0.05

0.1

0.15

0.2

0 2E‐10 4E‐10 6E‐10 8E‐10 1E‐09 1.2E‐09

CrossTalk 5gbs @ 25 ps Tr CrossTalk 5gbs @ 100 ps Tr

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 6

Crosstalk Effects: Digital Signal

“Even” Mode “Odd” Mode

Coupling Advances Timing Coupling Delays Timing

Net Effect: Higher Jitter Poorer Setup and Hold Time Measurements Lower Yield Margins

“Constructive” interference: “Destructive”

interference:

2014 BiTS Workshop ~ March 9 - 12, 2014

Paper #34

Interconnectology: It's What We Do

Session 6

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 7

Crosstalk Effects: Supply

Loop Inductance: 3nh (measured)

Some Simple Estimating Math:

∆V = L/(# pins) x ∆i/∆t

@ 10.2 amp/ns1 and 100 Supply / Ground Pins

∆V = 306 mV

SOCKET/ VIA EXAMPLE:

1: (48 pins @ 80 ps edge rate / 0.85v)

0.30 V

0.40 V

0.50 V

0.60 V

0.70 V

0.80 V

0.90 V

1.00 V

33.00 nS 35.00 nS 37.00 nS 39.00 nS 41.00 nS 43.00 nS

Typical Supply Plane: 48 Path Poor Supply Plane : 48 Paths

Typical Supply Plane: 3 Paths Poor Supply Plane: 3 Paths

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 8

Crosstalk Effects: Supply

Supply Droop in Time Domain

Higher Transition Load

on supplyCauses Timing

Delay.

2014 BiTS Workshop ~ March 9 - 12, 2014

Paper #35

Interconnectology: It's What We Do

Session 6

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 9

Crosstalk Mitigation: Shielding

Coaxial Structure Add Surrounding Ground

- Only works in PC board- Difficult below 0.65mm

- Difficult in the PC board, under the device

- Difficult at Fine Pitch- Less effective when

GND is open on one end- Drives Supply loop

inductance higher

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 10

Crosstalk Mitigation: Shielding

A relative comparison @ 10GHz:

Coax Via + Coax Socket pin,Fully Terminated

Coax Via + Coax Socket pin,Open, One End

4 GND Via + Coax Socket pin,Open, One End

4 GND Via + Short Socket pin -26dB

-27dB

-30dB

-80dB

(Only if Device Pin-Out Allows)

LOW

HIGH

Rel

ativ

e C

ost

2014 BiTS Workshop ~ March 9 - 12, 2014

Paper #36

Interconnectology: It's What We Do

Session 6

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 11

Crosstalk Mitigation: Gap and Coupling Length

We usually think of crosstalk in traces….

Gap (G)

Length (L)

Socket Pin

Pad

ViaL

G

The socket / via combination is far more restrictive in adjusting the Gap and the Length.

Socket Gap/Pitch Ratio: 0.2 to 0.5 @ 0.4mm0.1 to 0.8 @ 1.0mm

Pitch

‐50.00 dB

‐45.00 dB

‐40.00 dB

‐35.00 dB

‐30.00 dB

‐25.00 dB

‐20.00 dB

‐15.00 dB

‐10.00 dB

0.0 GHz 2.0 GHz 4.0 GHz 6.0 GHz 8.0 GHz 10.0 GHz 12.0 GHz 14.0 GHz 16.0 GHz 18.0 GHz 20.0 GHz

0.4mm pitch @ 0.25mm H 1mm pitch @ 0.25mm H 0.4mm pitch @ 3mm H 1mm pitch @ 3mm H

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 12

Crosstalk Mitigation: Separation and Coupling Length

Crosstalk as a Function of Spacing and Length

In Sockets and Vias, coupling length dominates over coupling separation.

More Coupling

Less Coupling

6 db

3 db

16 db

2014 BiTS Workshop ~ March 9 - 12, 2014

Paper #37

Interconnectology: It's What We Do

Session 6

‐60.000 dB

‐50.000 dB

‐40.000 dB

‐30.000 dB

‐20.000 dB

‐10.000 dB

0.000 dB

0.1 GHz 1.0 GHz 10.0 GHzBillions

Zin (50Ω) Zin (25Ω) Zin (10Ω) Zin (1Ω)

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 13

Crosstalk Mitigation: Low Impedance

Crosstalk for Different Impedances

Mainly a Supply issue (Signal impedances are fixed.)

Low impedance needs to be on both sides, but one side helps.

Single Pin Supply

Several Pins

Crosstalk Mitigation in ATE Socket-Device Interface Boards 14

Crosstalk Mitigation: Low ImpedanceSupply |Z| vs. Frequency Supply Voltage Noise/ Droop

0.30 V

0.40 V

0.50 V

0.60 V

0.70 V

0.80 V

0.90 V

1.00 V

20.00 nS 30.00 nS 40.00 nS 50.00 nS 60.00 nS

Poor Supply Plane

Typical Supply PlaneEmbedded capacitance+ Poor Pl

Embedded capacitance+ Typ. Pl

0.00 |Ω|

0.01 |Ω|

0.10 |Ω|

1.00 |Ω|

10.00 |Ω|

100.00 |Ω|

50.00MHz 500.00MHz 5000.00MHz

Poor Supply Plane

Typical Supply Plane

Embedded Capacitance + Plane

2014 BiTS Workshop ~ March 9 - 12, 2014

Paper #38

Interconnectology: It's What We Do

Session 6

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 15

A Working Example (1 of 5)DDR4 Pin-Out

Added Ground Via, small Dia.

Staggered layers with smaller via

Internal back-drill

Ground Pins Compromised!

S

V

G

‐60.00 dB

‐54.00 dB

‐48.00 dB

‐42.00 dB

‐36.00 dB

‐30.00 dB

‐24.00 dB

‐18.00 dB

‐12.00 dB

‐6.00 dB

0.00 dB

0.0 GHz 2.5 GHz 5.0 GHz 7.5 GHz 10.0 GHz 12.5 GHz 15.0 GHz

(Bad) Std Via ‐‐ no Backdrill (dB) Added Ground Vias (dB)Improved Gnd Coverage (dB)

(POR)

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 16

A Working Example (2 of 5)

Addition of Ground Vias Between Signals

(Only works for >=0.65mm Pitch.)

2014 BiTS Workshop ~ March 9 - 12, 2014

Paper #39

Interconnectology: It's What We Do

Session 6

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 17

A Working Example (3 of 5)

Gap L: 0.5mm

Gap L: 3 mm

POR Low Height Alternative

Embedded Capacitor on Supply Pins

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 18

A Working Example (4 of 5)

Socket Comparison PC Board Comparison

‐0.2

‐0.15

‐0.1

‐0.05

0

0.05

0.1

0.15

0.2

0 2E‐10 4E‐10 6E‐10 8E‐10 1E‐09 1.2E‐09

CrossTalk 5gbs @ 25 ps Tr (POR)

CrossTalk 5gbs @ 25 ps Tr (Short Pin)

‐0.150 V

‐0.100 V

‐0.050 V

0.000 V

0.050 V

0.100 V

0.150 V

0.000ns 0.500ns 1.000ns 1.500ns 2.000ns

CrossTalk 5gbs @ 25 ps Tr (Gnd Via)

CrossTalk 5gbs @ 25 ps Tr (POR)

2014 BiTS Workshop ~ March 9 - 12, 2014

Paper #310

Interconnectology: It's What We Do

Session 6

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 19

A Working Example (5 of 5)

Results:

Victim

Aggressor

Tsu

Measured ∆Tsu matches Simulation over Distribution!

Tsu Tsu Tsu

CK

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 20

Concluding Comments Correcting High Speed Crosstalk in the device

interface requires rework of both the socket and the connecting via.

Both sockets and vias are far more constrained as to how to correct crosstalk, when compared to traces and launches.

Mitigation Choices have to balance signal crosstalk (shielding, length) and power related “crosstalk” (length, low impedance).

Working solutions are possible but requires special loadboard features as well as very short pin sockets.

2014 BiTS Workshop ~ March 9 - 12, 2014

Paper #311

Interconnectology: It's What We Do

Session 6

BiTS 2014 Crosstalk Mitigation in ATE Socket-Device Interface Boards 21

Acknowledgements

R&D Altanova would like to graciously thankFreescale Semiconductor, Inc., especially:Emmanuel Del Rio, Kassem Hamze, Archana Jain,and George Ross for their patience and assistancein collecting the supporting test data for thispresentation.