set with continuity tester and instruction manual. the msa plus 250 ex multi can be used to join the...

Section 12

Fusion Machines and Tools

P08

0117

5

Effective Jan. 1, 2013. See www.gfpiping.com for updated info.

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N/A

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N/A

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P08

0117

5


PROGEF Standard Polypropylene/PE100 Polyethylene (Metric)

Dim (mm)Pressure 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630

GF3

15

SDR 5

SDR 6

SDR 7.4

SDR 11

SDR 17.6

*Max. Ftg × Ftg

Max. Pipe × Pipe

Dim (mm)Pressure 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630

GF4

00

SDR 6

SDR 7.4

SDR 11

SDR 17.6

SDR 26

SDR 33

SDR 41

*Max. Ftg × Ftg

Max. Pipe × Pipe

Dim (mm)Pressure 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630

GF5

00

SDR 6

SDR 7.4

SDR 11

SDR 17.6

SDR 26

SDR 33

SDR 41

*Max. Ftg × Ftg

Max. Pipe × Pipe

Dim (mm)Pressure 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630

GF6

30

SDR 6

SDR 11

*Max. Ftg × Ftg

Max. Pipe × Pipe

* Note: Maximum fitting size includes flange adapters


PE100 Polyethylene (IPS)

Dim (inch)Pressure 3” 4’ 6” 8” 10” 12” 14” 16” 18” 20” 22” 24”

GF3

15

SDR 11

SDR 17

*Max. Ftg × Ftg

Max. Pipe × Pipe


GF4

00

SDR 11

SDR 17

*Max. Ftg × Ftg

Max. Pipe × Pipe


GF5

00

SDR 11

SDR 17

*Max. Ftg × Ftg

Max. Pipe × Pipe


GF6

30

SDR 11

SDR 17

*Max. Ftg × Ftg

Max. Pipe × Pipe

* Note: Maximum fitting size includes flange adapters


12.5

Fusion TechnologyPage

Equipment for Cutting, Chamfering, Peeling Plastic Pipe 12.7

Electro Plus & Accessories 12.12

MSA250 & Accessories 12.14

SG 125 Socket Fusion Machine 12.17

MC 110 Butt Fusion Machine 12.21

TM 160 - 250- 315 CNC 12.23

GF 400 CNC Butt fusion machine 12.24

GF 630 CNC Butt fusion machine 12.26

Facing Tool Blade Sets for GF 160-630 12.28

IR-63 Plus® Fusion Joining Machineand Accessories

12.31

IR-110 Plus® Fusion Joining Machine and Accessories 12.34

IR-225 Plus® Fusion Joining Machine and Accessories 12.36


12.6

Page

Accessories for the IR plastic fusion joining machines 12.38

Upgrade programs for IR plastic fusionjoining machines

12.40

BCF® Plus Plastic Fusion Joining Machine 12.44

Accessories for the BCF®Plus plastic fusion joining machine 12.49

Rental Program 12.51


Fusion Technology

^ = 40% Restock Charge* = Non-Cancelable/Non-Returnable

12.7

Equipment for Cutting, Chamfering, PeelingPlastic PipePPC Plastic pipe cutter D• For cutting plastic pipes d10 - d160d-d[mm]

Article Part No. USD lbs closestinch

10 - 63 PPC 63, s max. = 7.2mm 790 109 001 * 92.00 1.907 1∕8 - 250 - 110 PPC 110, s max. = 12.7mm 790 109 002 * 196.00 3.580 1 1∕2 - 4

110 - 160 PPC 160, s max. = 19.0mm 790 109 003 * 234.00 4.877 4 - 6 Replacement cutting wheels D• for plastic pipe cutterd-d[mm]

Article Part No. USD lbs

10 - 63 SR 63 max. s=7,2 mm 790 109 011 * 26.00 0.00950 - 110 SR 110/160 max. s=12,7 mm 790 109 012 * 43.00 0.033

110 - 160 SR 160 max. s=19,0 mm 790 109 013 * 51.00 0.051 KS 355 Plastic Pipe Cutter D• The KS 355 is the ideal tool for right-angled cuts with no misalignment of PE, PP and

PVC pipes• Pipe outer dimension from 160 – 355 mm, wall-thickness from 8 – 40 mm• Unique clamping mechanism, no additional tools like belts, chains or reduction inserts

necessaryTechnical data:Dimension Range: 160-355mmVoltage: 230V ACPower: 1520 WattFrequency: 50-60 HzRPM: 7600Sound Level: 85 dB (A)Weight: 15.4 Kg

• Weight of the saw: 13,0 kg• Power: 1750 W ; 230 V 50 / 60 Hz• Supplied with transport box: Dimension 700 x 350 x 500 mm; Weight 17,0 kgd-d[mm]

Part No. USD lbs

160 - 355 790 202 001 * 3920.00 77.161 KS 355 Saw blade Ø 180x30 DPart No. USD lbs

790 202 011 * 280.00 0.992


Fusion Technology


12.8

Manual pipe peeling tool Dd[mm]

Part No. USD lbs

20 799 300 260 * 128.00 0.19225 799 300 270 * 128.00 0.17632 799 300 280 * 128.00 0.21840 799 300 290 * 176.00 0.52950 799 300 300 * 187.00 0.538

63 799 300 310 * 213.00 1.11875 799 300 320 * 240.00 1.49990 799 300 330 * 277.00 2.218

110 799 300 340 * 300.00 2.987 Replacement BladePeeling tool blade

D

d[mm]

Part No. USD lbs

20 799 300 266 * 24.00 0.02925 799 300 276 * 24.00 0.03332 799 300 286 * 24.00 0.00240 799 300 296 * 24.00 0.04450 799 300 306 * 24.00 0.042

63 799 300 316 * 35.00 0.05375 799 300 326 * 35.00 0.06290 799 300 336 * 50.00 0.084

110 799 300 346 * 50.00 0.101 Chamfering Tools D• Chamfering tool (15° bevel) for plastic pipes (PVC, ABS, PB, PP, PE). Coated prism

surface suitable for clean room applications. Fast and reliable adjustment to the differ-ent pipe diameters and wall thickness.

d-d[mm]

Part No. USD lbs

16 - 200 790 309 003 * 401.00 2.25863 - 400 790 309 004 * 524.00 5.617

Chamfering Tool DChamfering tool for PPro-Seal, Fuseal PP, and Fuseal 25/50. Sizes 1 ½” to 4”

Part No. USD lbs Description

790 109 104 101.00 0.000 1 1/2" - 4" Chamfering Tool


Fusion Technology


12.9

KS 1600 Plastic Pipe Cutter DThe KS 1600 is used for cutting plastic pipes fast, cleanly amd properly right-angled- from diameter 500 mm up to 1600 mm with a wall thickness of max. 60 mm. For eachpipe diameter, the appropriate chain length is necessary. The saw is to be put on thetensioned chain as per user manual which serves as a guiding device for the saw overa full 360° turn.The guard plate covers the saw blade also during operation and provides full protectionfor the user at all times.The KS 1600 basic kit consists of a circular-hand saw, 230 V / 2200 W with carriage,2 tension chains for d560 mm and d630 mm as well as a chain tensioner. The wholeequipment comes in a convenient and robust transport box.The easy handling and the optimal safety features make this tool indispensable on ev-ery building site.Scope of delivery:1 Circular-hand saw, 1 tensioning chain d560 mm, 1 tensioning chain d630 mm, 1 chaintensioner, 1 hex-wrench size 5, 1 hex-wrench size 6, 1 operating instruction, trans-port-box Technical data: Dimension range: d500 –1600 mm

(In combination with the respective tensioning chain)Plug: EU-PlugVoltage: 230 V ACPower: 2200 WattFrequency: 50-60 HzCircular saw blade outer-Ø: 240 mmRPM: 4100Sound level: 104 dB (A)Weight saw: 15, 5 kgWeight KS 1600 Basic-Kit: 43,5 kgDimensions saw (WxHxD): 790 x 330 x 335 mmDimensions Transport-Box: 950 x 400 x 395 mm

d-d[mm]

Type Part No. USD lbs

500 - 1600 KS 1600 Basic Kit 790 109 600 * 5454.00 94.798 KS 1600 Chain Holder D• Chain tensioner is included in the scope of delivery of the KS 1600 Basic Kit (790 109

600).d-d[mm]

Part No. USD lbs

500 - 1600 790 109 616 * 562.00 0.882 KS 1600 Tensioning Chains D• Chains for d560 and d630 mm are included in the scope of delivery of the KS 1600

Basic-Kit (790 109 600).d[mm]

Part No. USD lbs

500 790 109 605 * 493.00 11.464


Fusion Technology


12.10

AQUATAP Installation Tools DTool Box not sold separately

Number Description Part No. USD

1-7 Complete Tool Box Kit (Includes Items 1-7) 799 530 200 * 466.002 Heater Plate Protector 799 530 001 * 28.003 5/8" Flare - Heater Bushing 799 530 155 * 50.004 Flare Mandrel 799 530 156 * 98.005 Tubing Hex Jaw Pliers 799 530 157 * 28.006 Tube Cutter (KTS 125) 799 530 158 * 30.00


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12.11Effective Jan. 1, 2013. See www.gfpiping.com for updated info.

Fusion Technology


12.12

Electro Plus & AccessoriesElectro Plus® DAdvantagesIntuitive user interfaceMultiple joint capability for speedy installationsIntegral carrying case for ease of transportationOne-button repeat fusion cycle for same size jointsSelf-diagnostic error detection systemAutomatic compensation for ambient temperature

The Electro Plus® fusion machine can be used to join the following piping systems:Fuseal 1½-12'', Fuseal Squared 1½-12'', Fuseal 25/50 1½-6'' and PPro-Seal ½-3''.

This complete machine includes:Fusion Power Unit, Hand Held Unit and the Cable Assembly. Technical Data Operating Temperature 14°F (-10°C) to 113°F (45°C)Input Voltage 100-130 V AC / 200-250 V ACInput Frequency 50Hz - 60 HzOutput Voltage 0 – 28.5 V ACOutput Current 0-50 AmpsPower Consumption 1200 Watts max.Power Cable Length 5ft. (1.5m)Fusion Cable Length 18ft. (5.5m)Remote Cable Length 20ft. (6m)Dimensions (WxHxD) 22x14x10 inchWeight 45lbs (20.5kg)

Description Part No. USD lbs

Electro Plus 150 000 001 * 2115.00 0.002 Hand Held Unit DComplete hand held unit with connection cable and protection case.This is a replacement unit which can be used on any Electro Plus machine.

Description Part No. USD

Hand Held Unit 150 000 003 * 371.00 Cable Assembly DComplete cable assembly with connector plug.This is a replacement unit which can be used on any Electro Plus machine.


Cable Assembly 150 000 004 * 525.00


Fusion Technology


12.13

Fusion Power Unit DComplete fusion power unit with main power cable.This is a replacement unit which can be used with any hand held unit and cable assem-bly.


Fusion Power Unit 150 000 002 * 1272.00


Fusion Technology


12.14

MSA250 & AccessoriesMSA Plus 250 EX MultiAutomatic Electrofusion Unit

D

NEW, environmental friendly manufactured electrofusion unit according EU direc-tive 2002/95/EU (RoHS).Monovalent automatic electrofusion unit with barcode scanner. The MSA units with theunique inverter technology and the active cooling system for trouble-free operation fromgenerator or mains supply. Suitable for jointing in series. The unit is robust, light andeasy to use. Single push-button operation, display shows fusion time and energy con-sumed. Inclusive transport box, 1 pair of angle adapter clips 4.0mm, cable assembly,barcode set with continuity tester and instruction manual.

The MSA Plus 250 EX Multi can be used to join the following piping systems: PE Ø20-400; INSTAFLEX PB Ø 125, 160, 225; Fuseal SeaDrain Ø 1½-12''; Fuseal 1½-12'';Fuseal Squared 1½-12''; Fuseal 25/50 1½-6''; and PPro-Seal. Technical Data Ambient temperature 14°F (-10°C) to 113°F (+45°C)Mains voltage 180 V - 264 V ACMains frequency 45Hz - 65 HzFusion voltage 8 - 42 (48) V ACFusion current max. 80 APower max. 3500 WProtection 1 / IP 65Mains cable 3 mFusion cable 3 mDimensions (WxHxD) 20"x15"x10"Weight incl. cables 25.5 lbs (11.5 kg)Display LED 1 x 4 N, 7 SegmentsSize display (WxH) 50 x 18 mm

Type Part No. USD lbs Description

MSA Plus 250 EX Multi 799 350 520 * 3339.00 36.067 barcode scanner, transport case Barcode Set with Continuity Tester DReplacement barcode set with barcode cards for the following systems:Fuseal 1 ½-12'', Fuseal 25/50 1½-6'' and PPro-Seal ½-3''.


Barcode Set with Continuity Tester 799 350 900 * 28.00 0.661Continuity Tester 799 350 901 * 17.00 0.441

Operation Mode Cards MSA250 EX Multi 799 350 902 * 11.00 0.220


Fusion Technology


12.15

MSA Fusion Cables DReplacement MSA fusion cables 5 feet long.


Single Cable 799 350 910 * 280.00 0.882Cable Assembly 799 350 911 * 101.00 1.764

MSA Barcode Scanner D• Robust, handy barcode scanner with a high reading performance made for the con-

struction site. Quick, safe and professional!Compatible with MSA 500, MSA 3000, MSA 250, 300, 350 and 400 and MSA Plus250-400 Electrofusion control units.

Part No. USD lbs Description

799 350 419 * 385.00 0.772 Barcode scanner with pouch and instruc-tions

MSA Carrying Case DDescription Part No. USD lbs

MSA Carrying Case, 20x10x15" 799 350 473 * 201.00 12.213


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12.16 Effective Jan. 1, 2013. See www.gfpiping.com for updated info.

Fusion Technology


12.17

SG 125 Socket Fusion MachineSG 125 Socket Fusion MachineFor fusion joining of PP, PE, PB and PVDF pipe andfittings

D

• Portable heating element - socket fusion machine for use in the workshop and on jobsites.

• Dimension 20 - 90• Base machine• Compact, sturdy design, distortion-free machine bed• Handwheel with torque locking mechanism for the slide movement• Fast selection of insertion depth according to the pipe dimension• Heater• Thermostatic temperature control• High temperature accuracy over the entire heating surface• Additional standard equipment on the basic model• Universal, left and right prismatic clamping devices, complete, for clamping pipe and

fittings. Additional set of prismatic clamping devices for outer clamping of pipes avail-able as an option.

• V-shaped pipe support d 20 - 125 mm• Back stop• Machine specific tool set• Timer to clock fusion times• Including transport packaging, without accessoriesd-d[mm]

Performance Part No. USD lbs

20 - 90 115 V/1500 W 790 310 036 * 8348.00 143.299 Transportation Box SG125 DDescription Part No. USD

Transportation Box SG125 155107276U * 323.00

Universal prismatic clamping device, complete Dd-d[mm]

Part No. USD lbs

20 - 125 790 310 040 * 501.00 7.275

Backstop, complete Dd-d[mm]

Part No. USD lbs

20 - 110 790 310 012 * 167.00 1.323

V-shaped pipe support, complete Dd-d[mm]

Part No. USD lbs

20 - 125 790 310 041 * 223.00 1.543


Fusion Technology


12.18

Replacement heating element SG125 Dd-d[mm]

Performance Description Part No. USD lbs

20 - 125 115 V/1500 W thermostatic 790 310 046 868.00 5.952 MSE 63/MSE 110 Socket fusion tools D• For fusion joining of PP, PE and PVDF pipes and fitting• Choice of electronic or thermostatic temperature control• Support for heating bushes and spigots of d 16 to 63 mm (110 mm)• Pick up for floor stand or table clamp• Monitoring and setting of heating element temperature• High temperature accuracy over the entire heating surface• T = thermostatic temperature control / E = electronic temperature controld-d[mm]

Type Performance Part No. USD lbs

16 - 63 MSE 63 T 115 V/800 W 790 105 096 * 270.00 4.57516 - 110 MSE 110 T 115 V/1500 W 790 105 126 * 390.00 7.055

MSE 63/MSE 110 - Set - Socket fusion tools D• For fusion joining of PP, PE and PVDF pipes and fitting• All devices equipped with on/off switch, mains and temperature control lamp• Choice of electronic or thermostatic temperature control• Support for heating bushes and spigots of d 16 to 63 mm (110 mm)• Pick up for floor stand or table clamp• Monitoring and setting of heating element temperature• High temperature accuracy over the entire heating surface• High-quality, non-stick PTFE-coating with long service life• Heating bushes and spigots• Available as a complete set in a practical metal case• Table clamp• Floor stand for MSE 63• Alen screws and key• T = thermostatic temperature control / E = electronic temperature controld-d[mm]

Type Performance Part No. USD lbs

16 - 63 MSE 63 T 115 V/800 790 105 098 * 1058.00 18.96016 - 110 MSE 110 T 115 V/1500 790 105 128 * 1733.00 39.021


Fusion Technology


12.19

Heating spigots and bushes D• High-quality, non-stick PTFE-coating with long service life• Type B according to DVS 2208-1 (mechanical calibrated pipe ends)• Always delivered in pairs (also usable for SG 110, SG 125, not for SG 160)d[mm]

Part No. USD lbs

16 799 300 155 * 78.00 0.18720 799 300 156 * 84.00 0.19825 799 300 157 * 89.00 0.34032 799 300 158 * 101.00 0.46540 799 300 159 * 111.00 0.507

50 799 300 160 * 128.00 0.95763 799 300 161 * 145.00 1.31075 799 300 162 * 167.00 2.16390 799 300 163 * 223.00 3.175

110 799 300 164 * 284.00 4.872


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Fusion Technology


12.21

MC 110 Butt Fusion MachineMachine MC 110, complete with electric planer D• Portable butt fusion machine for use in the workshop and on job sites. For fusion join-

ing of PP and PE pipes and fittings as well as prefabrication of segments in the sizerange d 25 - 110 mm and up to PN 10.

• Machine MC 110 complete includes: machine mounting, base machine, 2 baseclamping plates (wide), base clamping plate (left narrow), electrically operated planer,thermostatic controlled heater, table clamp and transport box.

• Including transport packaging, without accessoriesd-d[mm]


20 - 110 115V/1360W 790 109 321 * 4240.00 68.343 Reduction clamping inserts, wide D• 20 - 90 mm• Each code number defines 1 half shell. Per wide base clamping plate 2 reduction half

-shells are needed.d[mm]

Part No. USD lbs

20 790 109 326 * 23.00 0.33125 790 109 327 * 23.00 0.30632 790 109 328 * 23.00 0.29340 790 109 329 * 23.00 0.28750 790 109 330 * 23.00 0.249

56 790 109 342 Call 0.30263 790 109 331 * 23.00 0.26575 790 109 332 * 23.00 0.24590 790 109 333 * 23.00 0.220

Base clamping plate, right narrow D• 110 mm for fitting/pipe joints• For mounting the narrow reduction clamping inserts• Freely adjustable (max. 15°)d[mm]

Part No. USD lbs

110 790 109 310 * 251.00 2.083 Reduction clamping inserts, narrow D• Each code number defines 1 half shell. Per wide base clamping plate 2 reduction half

-shells are needed.d[mm]

Part No. USD lbs

20 790 109 334 * 15.00 0.58025 790 109 335 * 15.00 0.61532 790 109 336 * 15.00 0.30040 790 109 337 * 15.00 0.56950 790 109 338 * 15.00 0.527

56 790 109 343 Call 0.25463 790 109 339 * 15.00 0.23875 790 109 340 * 15.00 0.42590 790 109 341 * 15.00 0.326


Fusion Technology


12.22

Planer, electrically operated D• Center of planing radial adjustable.d-d[mm]


20 - 110 115V/560W 790 109 324 * 1413.00 10.803

Heater D• Thermostatic or electronic temperature control• Including machine mounting• Control lamps (power, status)• PTFE coatingd-d[mm]

Performance Description Part No. USD lbs

20 - 110 115V/800W thermostatic 790 109 322 * Call 5.732 Table clamp DPart No. USD lbs

790 109 315 * 70.00 1.455

Flange adapter clamping unit D• For correct clamping and fusion joining of short end fittingsd-d[mm]

Part No. USD lbs

25 - 110 790 109 316 * 329.00 3.593 Replacement blades D• Sharpened on both sides (1 set = 2 pieces)Description Part No. USD lbs

short 790 118 043 * 90.00 0.099


Fusion Technology


12.23

TM 160 - 250- 315 CNCMachine complete D• High quality, reliable and user-friendly heating element butt fusion machine for auto-

mated fusion jointing of PE and PP pipes and fittings on building sites.• Designed for applications in gas and water distribution.• Machine equipped with innovative CNC hydraulic control unit and the machine com-

ponents of the TM TOP machines: sturdy base machine, powerful planer, high perfor-mance heating element, storage case for the planer and heater.

• The distance control (potentiometer) mounted into the base machine grants controland safety throughout the complete welding process.

• Scope of delivery includes transport packaging (wooden crate), not the reduction in-serts and other accessories !

CNC Control Unit• Operator guidance from preparation to the end of the jointing process by use of sym-

bols and graphics.• Intuitive data input by touch screen operation (welding standard, material, diameter,

SDR, traceability data).• Automatic calculation, regulation and control of the fusion parameters - pressure, time

and temperature - according to country specific guidelines.• 10 freely programmable welding cycles available (e.g. for non standard dimensions

(Relining), special materials etc.).• Various configuration possibilities, such as cooling time reduction according to the

measured ambient temperature (CTC) and automatic bead build-up phase.• Selection of language.• Welding report storage on removable standard USB memory key (memory key sup-

plied with the machine).• Operator ID (ISO 12176-3), job number and pipe codes (ISO 12176-4) could

be added to each welding record by the use of the optional barcode scanner(790152052)

• Data transfer to PC (SUVI WIN-WELD software supplied with the machine) via USBinterface.

• Shock absorbing plastic housing in attractive design.• Integrated power outlets for planer and heating element.• Preinstalled socket for connection of the barcode scanner (Accessory).• Oil level control and refilling without disassembling the unit.• Two handles to carry the hydraulic unit.

Type d-d[mm]


TM 250 CNC 75 - 250 230V/3150W 790 151 012 * Call 429.897TM 315 CNC 90 - 315 230V/3750W 790 152 012 * 28620.00 473.989


Fusion Technology


12.24

GF 400 CNC Butt fusion machineMachine complete D• High quality, reliable and user-friendly heating element butt fusion machine for auto-


ponents of the GF 400 machine: sturdy base machine, powerful planer, high perfor-mance heating element, storage case for the planer and heater.


• Scope of delivery includes transport packaging (wooden crate), not the reduction in-serts and other accessories!




and temperature - according to country specific guidelines.• 10 freely programmable welding cycles available (e.g. for non standard dimensions,

special materials etc.).• Selection of language.• Welding report storage on removable standard USB memory key (memory key sup-

plied with the machine) and for safety reasons additionally in the CNC unit.• Data transfer to PC (SUVI WIN-WELD software supplied with the machine) via USB

interface.• Robust aluminium case with shock-absorbing plastic cover in attractive design.• Integrated power outlets for planer and heating element.• Easy oil-level-control and refilling without opening the unit.

Type d-d[mm]


GF 400 CNC 125 - 400 400 V/5700 W 790 153 001 29256.00 451.943 Reduction clamping inserts, narrow D• d 90 - 280 mm• Each code number represents 1 piece of reduction clamping insert. Per machine and

dimension maximum 8 narrow or wide reduction clamping inserts are needed.• We recommend 4 wide and 4 narrow half shells.d[mm]

Part No. USD lbs

160 790 112 102 212.00 2.381200 790 112 104 212.00 2.083250 790 112 106 335.00 1.570


Fusion Technology


12.25

Reduction clamping inserts, narrow D• d 125-355 mm• Each code number represents 1 piece of reduction clamping insert. Per machine and

dimension maximum 8 narrow or wide reduction clamping inserts are needed.• We recommend 4 wide and 4 narrow half shells.In order to mount the inserts d 125/d 140/d 160/d 180/d 200/d 225/d 250/d 280, the re-duction clamping insert d 315 mm, code 790 127 101, must also be usedd[mm]

Part No. USD lbs

315 790 127 111 375.00 4.034 Reduction clamping inserts set D• 4 wide and 4 narrow clamping inserts of each dimension• 8 wide clamping inserts d 315 mm• Reductions in inch sizes or special diameters upon requestd-d[mm]

Part No. USD lbs

125 - 355 790 127 156 5883.00 66.138 GF 400 Crane DDescription Part No. USD

GF 400 Crane 790 127 028 2099.00


Fusion Technology


12.26

GF 630 CNC Butt fusion machineMachine complete D• High quality, reliable and user-friendly heating element butt fusion machine for auto-


ponents of the GF 630 machine: sturdy base machine, powerful planer, high perfor-mance heating element, storage case for the planer and heater.


• Scope of delivery includes transport packaging (wooden crate), not the reduction in-serts and other accessories!




and temperature - according to country specific guidelines.• 10 freely programmable welding cycles available (e.g. for non standard dimensions,

special materials etc.).• Selection of language.• Welding report storage on removable standard USB memory key (memory key sup-

plied with the machine) and for safety reasons additionally in the CNC unit.• Data transfer to PC (SUVI WIN-WELD software supplied with the machine) via USB

interface.• Robust aluminium case with shock-absorbing plastic cover in attractive design.• Integrated power outlets for planer and heating element.• Easy oil-level-control and refilling without opening the unit.

Type d-d[mm]


GF 630 CNC 315 - 630 400 V/11000 W 790 155 001 39856.00 1355.829 Reduction clamping inserts set D• 4 wide and 4 narrow clamping inserts d 315, d 355, d 400, d 450• 8 wide reduction inserts d 500, d 560d-d[mm]

Part No. USD lbs

315 - 560 790 117 021 12429.00 443.125


Fusion Technology


12.27

Reduction clamping inserts, wide D• Each code number represents 1 piece of reduction clamping insert. Per machine and

dimension maximum 8 narrow or wide reduction clamping inserts are needed.• We recommend 4 wide and 4 narrow half shells.• Reductions in inch sizes or special diameters upon requestIn order to mount the inserts d 200/d 225, the reduction clamping insert 790 116 015must also be usedd[mm]

Part No. USD lbs

315 790 116 012 212.00 8.153355 790 116 013 212.00 8.217400 790 116 014 212.00 8.457450 790 116 015 212.00 7.222

Reduction clamping inserts, narrow D• Each code number represents 1 piece of reduction clamping insert. Per machine and

dimension maximum 8 narrow or wide reduction clamping inserts are needed.• We recommend 4 wide and 4 narrow half shells.In order to mount the inserts d 315/d 355/d 400/d 450 to the base clamp d 630, the re-duction clamping insert d 500 mm, code 790 117 012, must also be usedd[mm]

Part No. USD lbs

315 790 116 020 212.00 7.985355 790 116 021 212.00 7.202400 790 116 022 212.00 5.529450 790 116 023 212.00 5.011

GF 630 Crane DDescription Part No. USD

GF 630 Crane 790 117 023 10261.00


Fusion Technology


12.28

Facing Tool Blade Sets for GF 160-6301 set planer bladesGF 160

D

• (1 set = 2 blades)d-d[mm]

Part No. USD lbs

40 - 160 790 113 056 * 161.00 0.130 1 set planer bladesGF 250

D

• Blade has 2 cutting edges (1 set = 2 blades)d-d[mm]

Part No. USD lbs

75 - 250 790 115 024 * 200.00 0.183 1 set planer bladesGF 315

D

• Blade has 2 cutting edges (1 set = 2 blades)d-d[mm]

Part No. USD lbs

90 - 315 790 112 110 * 234.00 0.123 1 set planer bladesGF 500• Blade has 2 cutting edges (1 set = 2 blades)

Part No. USD

790 116 041 267.00 1 set planer bladesGF 630• Blade has 2 cutting edges (1 set = 2 blades)Part No. USD lbs

790 117 041 304.00 0.505


IR Plus® Infrared Butt Fusion Technology

Features

• Non-contactInfraredheating

• Completelycontrolledandrepeatablefusionprocessusingourproven

overlapsystem

• Minimizedanddefinedweldbead

• Provenreliabilityandsafehighpurityfusionsystem

• Controlledcoolingprocessbasedonambientandbeadtemperature

• PCMCIA-interfaceforelectronicdownloadingoffusiondata

• Integratedinterfaceforlabelandstandardprinters(hardcopyprintout)

IR-225Plus®

IR-63Plus®

IR-315Plus®

NEW! IR-110 Plus®


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Fusion Technology


12.31

IR-63 Plus® Fusion Joining Machineand AccessoriesIR-63 Plus® Fully-Equipped Machine DModel:• Fully-equipped fusion jointing machine for welding SYGEF Standard, SYGEF

Plus, PROGEF Standard, PROGEF Natural, PROGEF Plus, PE 100, PFA in di-mensions d 20-63 mm with integrated remote welding unit, 2 USB interfaces,monochrome display with icons and 12 languages.

• 1-phase AC (50/60 Hz) 230 V L/N/PE• Machine housing complete (1 pcs.)• Heater assembly (1 pcs.)• Remote weld device (1 pcs.)• Facing tool (1 pcs.)• Transport box (1 pcs.)• Pipe stop (1 pcs.)• Clamping inserts d 20-63 mm (8 pcs. per dimension)• End caps PE d 20-63 mm (4 pcs. per dimension)• Power supply cable 230 V (1 pcs.)• Extension cable for remote weld device (1 pcs.)• Extension cable for heater (1 pcs.)• Extension cable for facing tool (1 pcs.)• Cleaning brush No. 8 (1 pcs.)• Hexagon key 3 mm (1 pcs.)• Hexagon key 4 mm (1 pcs.)• Heater protection shield (1 pcs.)• Clamping unit extension (8 pcs.)• Socket wrench (facing blades) (1 pcs.)• Screw driver, Size 0 (1 pcs.)• Accessory Tray (1 pcs.)• Manual (1 pcs.)d-d[mm]

Part No. USD lbs

20 - 63 790 131 005 * 30470.00 77.161 Power Converter DDescription Part No. USD lbs

Power Converter 115/230V AC 790 103 095 * 1256.00 0.002 Clamping inserts D• The clamping inserts are different for each dimension. They are used to clamp and

position the pipe components.d[mm]

Part No. USD lbs Pieces

20 790 131 038 * 59.00 0.198 125 790 131 039 * 59.00 0.198 132 790 131 040 * 59.00 0.115 140 790 131 041 * 59.00 0.163 150 790 131 042 * 59.00 0.220 163 790 131 043 * 59.00 0.077 1


Fusion Technology


12.32

Clamping Inserts, IPS D• The clamping inserts are different for each dimension. They are used to clamp and po-sition the pipe components.

d[inch]


1∕4 790 131 446 * 59.00 0.126 11∕2 790 131 447 * 59.00 0.121 13∕4 790 131 448 * 59.00 0.117 11 790 131 449 * 59.00 0.112 1

1 1∕2 150 131 042 * 59.00 12 790 131 450 * 59.00 0.075 1

Replacement Blades for Facing Tool D• A set includes two facing knives. Each facing knife has four blades. The blade may be

turned three times before it must be replaced.d-d[mm]


20 - 63 790 131 045 * 148.00 0.035 2 PE Pipe End Caps D• A set includes 4 end caps. The end caps are different for each dimension. The ends

of the pipe must be closed. The caps prevent heat loss due to airflow in the fusionzone and guarantee optimum fusion results of the pipe components.

d[mm]


20 790 131 030 * 18.00 0.004 425 790 131 031 * 18.00 0.022 432 790 131 032 * 23.00 0.002 440 790 131 033 * 23.00 0.011 450 790 131 034 * 23.00 0.011 463 790 131 035 * 30.00 0.051 4

Heater Shield DDescription Part No. USD

Heater Shield IR63 155 131 001 * 40.00 Extension Cableclamping carriage

D

• Extension cable for remote fusion.d-d[mm]


20 - 63 790 131 047 * 445.00 1.764 1


Fusion Technology


12.33

Extension Cablefacing tool

D



20 - 63 790 131 048 * 146.00 0.966 1

Extension Cableheater

D



20 - 63 790 131 049 * 526.00 1.691 1

Power Cord IR63 DDescription Part No. USD lbs

Power Cord IR63 150 131 246 * 42.00 0.002 Pipe Stop D• The pipe stop defines the allowance when the pipes are clamped into position.d-d[mm]


20 - 63 790 131 046 * 105.00 0.948 1

Adjustment Tools DDescription Part No. USD lbs

Allen Wrench 3mm 24387003 * 2.00Allen Wrench 4mm 790 131 264 * 8.00 0.441T-10 Torx Wrench 790 131 129 * 8.00 0.004


Fusion Technology


12.34

IR-110 Plus® Fusion Joining Machine andAccessoriesIR-110 Plus® Fully-Equipped Machine DModel:• Fully-equipped fusion joining machine for welding SYGEF® Standard, SYGEF® Plus,

PROGEF® Standard, PROGEF® Natural, PROGEF® Plus, PE 100 (PFA/ECTFE onrequest) in dimensions d 20-110 mm, 2 USB interfaces, monochrome display withicons and 12 languages.

• 1-phase AC (50/60 Hz) 230 V L/N/PE• Machine housing complete (1 pcs.)• Heater and facing tool assembly (1 pcs.)• Transport box (1 pcs.)• Pipe stop (1 pcs.)• Clamping inserts d 20-90 mm (8 pcs. per dimension)• End caps PE d 20-110 mm (4 pcs. per dimension)• Power supply cable 230 V (1 pcs.)• Cleaning brush No. 8 (1 pcs.)• Hexagon keys 4 mm (1 pcs.), 5 mm (1 pcs.), 6 mm (1 pcs.)• Socket wrench (facing blades) (1 pcs.)• Accessory Tray (1 pcs.)• Manual (1 pcs.)d-d[mm]

Part No. USD lbs

20 - 110 790 132 001 * 43670.00 165.345 Clamping inserts D• The clamping inserts are different for each dimension. They are used to clamp and



20 790 132 051 * 90.00 0.238 125 790 132 052 * 90.00 0.234 132 790 132 053 * 90.00 0.229 140 790 132 054 * 90.00 0.220 150 790 132 055 * 90.00 0.209 1

63 790 132 056 * 90.00 0.187 175 790 132 057 * 90.00 0.192 190 790 132 058 * 90.00 0.141 1

Clamping inserts PFA D• The clamping inserts are different for each dimension. They are used to clamp and

position the pipe components.d[inch]


1∕4 790 132 062 * 127.00 0.240 11∕2 790 132 063 * 127.00 0.236 13∕4 790 132 064 * 127.00 0.234 11 790 132 065 * 127.00 0.227 12 790 132 066 * 127.00 0.194 1


Fusion Technology


12.35




20 - 110 790 132 061 * 196.00 0.015 2 PE Pipe End Caps D• A set includes 4 end caps. The end caps are different for each dimension. The ends

of the pipe must be closed. The caps prevent heat loss due to airflow in the fusionzone and guarantee optimum fusion results of the pipe components.

d[mm]


20 790 131 030 * 18.00 0.004 425 790 131 031 * 18.00 0.022 432 790 131 032 * 23.00 0.002 440 790 131 033 * 23.00 0.011 450 790 131 034 * 23.00 0.011 4

63 790 131 035 * 30.00 0.051 475 790 133 036 * 33.00 0.209 490 790 133 037 * 33.00 0.243 4

110 790 133 038 * 41.00 0.397 4 Pipe Stop D• The pipe stop defines the allowance when the pipes are clamped into position.d-d[mm]


20 - 110 790 132 059 * 254.00 1.543 1


Fusion Technology


12.36

IR-225 Plus® Fusion Joining Machine andAccessoriesIR-225 Plus® machine complete with stainless steelwork table and label printer

D

Model:• Fully-equipped fusion jointing machine for welding SYGEF Standard, SYGEF Plus,

PROGEF Standard, PROGEF Natural, PROGEF Plus, PE 100 in dimensions d63-225 mm, 2 USB interfaces, monochrome display with icons and 12 languages.

• 1-phase AC (50/60 Hz) 230 V L/N/PE or 3-phase AC (50/60 Hz) 400 V/230 VL1/L2/L3/N/PE

• Machine base (1 pcs.)• Facing tool (1 pcs.)• Heater assembly (1 pcs.)• Working table, HP (1 pcs.)• Movable clamping units (1 pcs.)• Clamping inserts d 63-225 mm (8 pcs. per dimension)• End caps PE d 63-225 mm (4 pcs. per dimension)• Transportation lock (1 pcs.)• Pipe stop (1 pcs.)• Hexagon key 5 mm (1 pcs.)• Hexagon key 6 mm (1 pcs.)• Combination ring /open-jaw wrench 13 mm (1 pcs.)• Cleaning brush (1 pcs.)• Connecting cable 400 V - 230 V (1 pcs.)• Ball for lever (1 pcs.)• Manual (1 pcs.)d-d[mm]

Part No. USD lbs

63 - 225 790 133 009 * 62384.00 998.684 HP Stainless Steel Work Table andTransportation Container

D

• Multifunction working table for the IR-225 Plus® fusion joining machine with two inte-grated drawer. Especially for the use in clean room environment. The working table ismade of steel with a stainless steel table.


790 133 021 * 6160.00 485.012 1 Pipe Clamp Inserts D• The clamping inserts are different for each dimension. They are used to clamp and



63 790 133 026 * 154.00 1.700 175 790 133 027 * 154.00 1.647 190 790 133 028 * 154.00 1.523 1

110 790 133 029 * 154.00 1.420 1160 790 133 032 * 154.00 1.323 1200 790 133 033 * 154.00 1.543 1225 790 133 034 * 154.00 0.595 1


Fusion Technology


12.37

Pipe Clamp Inserts, IPS D• The clamping inserts are different for each dimension. They are used to clamp and po-sition the pipe components.

d[inch]


2 150 900 442 * 254.00 0.002 13 150 900 443 * 254.00 0.002 14 150 900 444 * 254.00 0.002 16 150 900 445 * 254.00 0.002 18 150 900 446 * 254.00 0.002 1




63 - 225 790 133 046 * 345.00 0.276 2 PE Pipe End Caps*on request

D

• A set includes 4 end caps. The end caps are different for each dimension. The endsof the pipe must be closed. The caps prevent heat loss due to airflow in the fusionzone and guarantee optimum fusion results of the pipe components.

d[mm]


63 790 131 035 * 30.00 0.051 475 790 133 036 * 33.00 0.209 490 790 133 037 * 33.00 0.243 4

110 790 133 038 * 41.00 0.397 4160 790 133 041 * 61.00 0.467 4200 790 133 042 * 97.00 0.992 4225 790 133 043 * 160.00 0.805 4

Pipe Stop D• The pipe stop defines the allowance when the pipes are clamped into position.d-d[mm]


63 - 225 790 133 047 * 71.00 0.331 1

Adjustment Tools DDescription Part No. USD lbs

Allen Wrench 5mm 24387005 * 4.00Allen Wrench 6mm 790 101 238 * 10.00 0.176T-25 Torx Wrench 790 133 577 * 13.00 0.020

Open Wrench 13mm 790 133 140 * 24.00 0.110


Fusion Technology


12.38

Accessories for the IR plastic fusion joiningmachinesTangit KS-Cleaning Tissues D• Wet Tangit cleaning tissues to clean the fusion faces• One box contains 100 tissues

Part No. USD

799298024A * 25.00

IR Plus® Win Weld Program D• The PC data transfer software makes it possible to manage and evaluate easily the

recorded fusion data as required.• incl. Recordcard / USB stick


WIN 2000/XP 790 131 471 * 728.00 0.331 1 IR Plus® PCMCIA Record Card D• Fusion data from the machine can be stored on an exchangeable protocol card

(record card) with a storage capacity of approx. 900 fusion protocols. It allows a pa-perless documentation.


790 131 473 * 358.00 0.068 1 Label Printer Package IR & BCF DDescription Part No. USD

Label Printer TLP-2844 155 131 031 * 1007.00

Thermal Transfer Labels D• The labels are made of white polyester. The printing, as well as the labels them-

selves, are resistant against:• UV resistant• Temperatures up to 140 °C (284 °F)• Up to 95% humidity• Cleaning agents (Isopropylalcohol etc.)• Two identical labels are printed for each weld. Each roll contains 2500 labels.• Label size: 38 x 19 mm• Specification information available on request from George Fischer.Part No. USD lbs Pieces

790 131 028 * 101.00 0.882 1


Fusion Technology


12.39

Thermal Printer Ribbon for TLP-2742 / TLP-2844 D• The thermal transfer ribbon is specially suited for printing polyester labels.Part No. USD lbs Pieces

790 131 029 * 27.00 0.168 1


Fusion Technology


12.40

Upgrade programs for IR plastic fusionjoining machinesIR 63 Plus Upgrade DIn order to give our existing IR-Plus customers the full benefit of the advantages we of-fer a modification kit which enables a reconstruction of all existing IR-Plus machines.The following modifications are included:

• 2 USB interfaces• Monochrome display with icons• New navigation panel• operator guidance in 12 languages

The upgrade of the new IR-Plus components will be executed by Georg Fischer servicecentres in the USA/Tustin, Singapore and CSO Schaffhausen.


IR-63 Plus 790 131 124 * 8288.00 1.102 IR-63 Plus Upgrade Program DDescription Part No. USD lbs

Left Side Adjustable Clamping Station 790 131 110 * 1272.00 5.952Right Side Adjustable Clamping Station 790 131 109 * 1344.00 4.828

IR225 Plus Upgrade DIn order to give our existing IR-Plus customers the full benefit of the advantages we of-fer a modification kit which enables a reconstruction of all existing IR-Plus machines.The following modifications are included:


The upgrade of the new IR-Plus components will be executed by Georg Fischer servicecentres in the USA/Tustin, Singapore and CSO Schaffhausen.


IR-225 Plus 790 133 124 * 8400.00 14.661


Fusion Technology


12.41

IR-225 Adjustable Clamping Stationleft

D

• The movable, external clamping unit ensure high operating convenience. Short pipepieces can be clamped on both sides.

• Included in the delivery when a new IR-225 Plus® is ordered.• Previous IR 225 fusion jointing machines can be upgraded.d-d[mm]


63 - 225 790 133 061 * 1770.00 23.589 1 IR-225 Adjustable Clamping Stationright

D

• The movable, external clamping unit ensure high operating convenience. Short pipepieces can be clamped on both sides.

• Included in the delivery when a new IR-225 Plus® is ordered.• Previous IR 225 fusion jointing machines can be upgraded.d-d[mm]


63 - 225 790 133 062 * 1770.00 22.487 1


Bead and Crevice Free (BCF®) Plus Fusion

Evolution of Innovation

Unsurpassed fusion quality

• No beads

• No crevices

• No transitions

• No dead legs and no microorganic deposits

• Very high weld strength

• Very little stress in the fusion zone, therefore less prone to stress cracking

• Controlled and secured manufactur ing processes

• Globally accepted certifi cation training for quality control personnel and installers


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Fusion Technology


12.44

BCF® Plus Plastic Fusion Joining MachineBCF® Plus fully equipped machine d 20 - 63 mm DFully-equipped machine for bead and crevice free jointing of SYGEF Standard, SYGEFPlus, PROGEF Natural of the dimensionsd 20-63 mm with integrated remote welding unit, 2 USB interfaces, monochrome displaywith icons and 12 languages.

Supply:1-phase AC (50/60 Hz) 115 / 230 V L/N/PE

Delivery includes:

• Machine housing (1 pcs.) incl. remote welding unit (1 pcs.)• Transport box (1 pcs.)• HP working table (1 pcs.)• Heating stations d 20-63 mm (6 pcs.)• Clamping units small (2 pcs.) with clamping inserts d 20-63 mm (24 pcs.)• Facing tool small (1 pcs.) with facing inserts d 20-63 mm (6 pcs.)• Facing tool support (1 pcs.)• Hose box (1 pcs.) incl. air hose (1 pcs.)• Supporting tools small d 20-63 mm (2 pcs.)• BReT (1 pcs.)• Hose cutter (1 pcs.)• Air hose reducer (6-4 mm) (1 pcs.), air hose socket (4-4 mm) (1 pcs.)• Extension cable (1 pcs.)• Manual (1 pcs.)

d-d[mm]

Part No. USD lbs

20 - 63 790 121 002 * 50400.00 337.304


Fusion Technology


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BCF® Plus fully-equipped machine d 20 -110 mm DFully-equipped machine for bead and crevice free jointing of SYGEF Standard, SYGEFPlus, PROGEF Natural of the dimensions d 20-110 mm with integrated remote weldingunit.

Supply:1-phase AC (50/60 Hz) 115 / 230 V L/N/PE

Delivery includes:

• Machine housing (1 pcs.) incl. remote welding unit (1 pcs.)• Transport box (1 pcs.)• HP working table (1 pcs.)• Heating stations d 20-110 mm (9 pcs.)• Clamping units small (2 pcs.) with clamping inserts d 20-63 mm (24 pcs.)• Clamping units big (2 pcs.) with clamping inserts d 75-110 mm (12 pcs.)• Adapter for clamping unit d 75-110 mm (2 pcs.)• Facing tool small (1 pcs.) with facing inserts d 20-63 mm (6 pcs.)• Facing tool big (1 pcs.) with facing inserts d 75-110 mm (3 pcs.)• Facing tool support (1 pcs.)• Hose box (1 pcs.) incl. air hose (1 pcs.)• Supporting tools small d 20-63 mm (2 pcs.)• Supporting tools big d 75-110 mm (2 pcs.)• BReT (1 pcs.)• Hose cutter (1 pcs.)• Air hose reducer (6-4 mm) (1 pcs.), air hose socket (4-4 mm) (1 pcs.)• Extension cable (1 pcs.)• Manual (1 pcs.)

d-d[mm]

Part No. USD lbs

20 - 110 790 121 001 * 61600.00 414.465 BCF® Plus large dimension package d 75-110 mm D• This package is necessary to complete BCF Plus machines which are only equipped

for small dimensions d 20-63 mm.• Delivery includes:• Clamping units big (2 pcs.) with clamping inserts d 75-110 mm (12 pcs.)• Facing tool big (1 pcs.) with facing inserts d 75-110 mm (3 pcs.)• Supporting tools tall (2 pcs.)• Adapter for clamping unit d 75-110 mm (2 pcs.)d-d[mm]

Part No. USD lbs

75 - 110 790 121 022 * 5488.00 17.873


Fusion Technology


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BCF® Plus Heating stations Dd[mm]


20 790 121 111 * 2744.00 3.968 125 790 121 112 * 2800.00 4.012 132 790 121 113 * 2800.00 4.167 140 790 121 114 * 2912.00 5.282 150 790 121 115 * 3024.00 5.291 1

63 790 121 116 * 3136.00 4.740 175 790 121 117 * 3920.00 7.937 190 790 121 118 * 3920.00 7.937 1

110 790 121 119 * 4032.00 7.760 1 BCF® Bladder for SYGEF® PVDF D• Only suitable for welding SYGEF® PVDF and not for PROGEF® Natural. Silver tip.d[mm]


20 790 122 041 * 110.00 0.031 125 790 122 042 * 110.00 0.044 132 790 122 043 * 117.00 0.082 140 790 122 044 * 117.00 0.172 150 790 122 045 * 132.00 0.291 1

63 790 122 046 * 148.00 0.304 175 790 121 047 * 281.00 0.448 190 790 121 048 * 292.00 0.450 1

110 790 121 049 * 318.00 1.217 1 BCF® Plus Bladder for PROGEF® NaturalPolypropylene

D

• Only suitable for welding PROGEF® Natural. Blue tip.d[mm]


20 790 122 091 * 134.00 0.084 125 790 122 092 * 134.00 0.046 132 790 122 093 * 143.00 0.088 140 790 122 094 * 143.00 0.110 150 790 122 095 * 165.00 0.231 163 790 122 096 * 187.00 0.304 1

BCF® Plus Facing Tool D• Inclusive crank handle, mounting material and clamping inserts. Suitable for SYGEF

(PVDF) as well as PROGEF Natural.d-d[mm]


20 - 63 790 121 052 * 1904.00 3.086 175 - 110 790 121 053 * 2464.00 6.614 1


Fusion Technology


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BCF® Plus Facing Tool Inserts D• These dimension-specific parts are inserted into the facing tool, in order to be able to

face the end of the pipes smoothly and parallel.d[mm]


20 790 121 061 * 123.00 0.353 125 790 121 062 * 123.00 0.331 132 790 121 063 * 123.00 0.291 140 790 121 064 * 123.00 0.276 150 790 121 065 * 123.00 0.220 1

63 790 121 066 * 123.00 0.110 175 790 121 067 * 168.00 0.661 190 790 121 068 * 168.00 0.441 1

110 790 121 069 * 168.00 0.198 1 BCF® Plus Facing Tool Mounting Plate Dd-d[mm]


20 - 110 790 121 055 * 560.00 1.200 1

BCF® Plus Clamp Inserts Dd[mm]


20 790 131 038 * 59.00 0.198 125 790 131 039 * 59.00 0.198 132 790 131 040 * 59.00 0.115 140 790 131 041 * 59.00 0.163 150 790 131 042 * 59.00 0.220 1

63 790 131 043 * 59.00 0.077 175 790 121 036 * 83.00 0.315 190 790 121 037 * 83.00 0.095 1

BCF® Plus Hose Reel D• For the clean and professional storage of the air hose.d[mm]

Length[m]


4 11 790 121 151 * 627.00 2.456 1 BCF® Plus Hose Dd[mm]

Length[m]

Part No. USD lbs

4 11 790 122 087 * 32.00 0.267 BCF® Air Hose Reducer DSize[mm]

Part No. USD

4 x 6 790 122 103 15.00


Fusion Technology


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BCF® Plus Supporting Tool Dd-d[mm]


20 - 63 790 121 072 * 448.00 0.542 175 - 110 790 121 073 * 616.00 2.077 1

BCF® Plus Bladder Removal Tool DPart No. USD lbs Pieces

790 121 075 * 123.00 0.174 1

Upgrade Program DIn order to give our existing BCF Plus customers the full benefit of the advantages weoffer a modification kit which enables a reconstruction of all existing BCF Plus ma-chines.The following modifications are included:


The upgrade of the new BCF Plus components will be executed by Georg Fischer ser-vice centres in the USA/Tustin, Singapore and CSO Schaffhausen.


BCF Plus 790 121 124 * 8512.00 1.102


Fusion Technology


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Accessories for the BCF®Plus plastic fusionjoining machineTangit KS-Cleaning Tissues D• Wet Tangit cleaning tissues to clean the fusion faces• One box contains 100 tissues

Part No. USD

799298024A * 25.00

BCF® Plus Win-Weld Program D• The PC data transfer software makes it possible to manage and evaluate easily the

recorded fusion data as required.• incl. Recordcard / USB stick


WIN 2000/XP 790 121 471 * 728.00 0.176 1 PCMCIA Record Card D• Fusion data from the BCF® Plus- machine can be stored on an exchangeable pro-

tocol card (record card) with a storage capacity of approx. 900 fusion protocols. It al-lows a paperless documentation.

Part No. USD lbs

790 121 473 * 358.00 0.068 Label Printer Package IR & BCF DDescription Part No. USD

Label Printer TLP-2844 155 131 031 * 1007.00

Thermal Transfer Labels D• The labels are made of white polyester. The printing, as well as the labels them-

selves, are resistant against:• UV resistant• Temperatures up to 140 °C (284 °F)• Up to 95% humidity• Cleaning agents (Isopropylalcohol etc.)• Two identical labels are printed for each weld. Each roll contains 2500 labels.• Label size: 38 x 19 mm• Specification information available on request from George Fischer.Part No. USD lbs Pieces

790 131 028 * 101.00 0.882 1


Fusion Technology


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Thermal Printer Ribbon for TLP-2742 / TLP-2844 D• The thermal transfer ribbon is specially suited for printing polyester labels.Part No. USD lbs Pieces

790 131 029 * 27.00 0.168 1


Fusion Technology


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Rental ProgramElectro Plus D• Prices are monthly, prorated by calendar day• Complete Electro Plus Fusion Machine

d-d[inch]


1∕2 - 12 Electro Plus R50000001 371.00 MSA250 D

• Prices are monthly, prorated by calendar day• Includes Cable Assembly, Bar Code Set with Continuity Tester and Carrying Case

d-d[inch]


1∕2 - 12 MSA250 SE, 115V AC R99350500 371.001∕2 - 12 MSA250 EX Multi, 230C AC R99350520 371.00

SG110 Socket Fusion Machine D• Prices are monthly, prorated by calendar day• Rental does not include heater bushings or peeling tools; these items must be pur-

chased separately

d-d[mm]


16 - 110 SG110 Socket Fusion Machine R90310003 795.00 Contact Butt Fusion Machines D• Prices are monthly, prorated by calendar day• The GF315 is equipped with an automatic heater

d-d[mm]


20 - 110 MC110 R90109321 Call40 - 160 GF160 R90114061 1484.0075 - 250 GF250 R90115030A 2014.0090 - 315 GF315 CNC (SUVI400) R90112030A 2756.00

200 - 500 GF500 (SUVI50) R90116040A 3286.00 Type 515 Diaphragm Valve Assemble/DisassembleTool

D

Size[inch]

Part No. USD RentalPart No.

USD

1 ∕ 150 515 001 Call R150515001B Call1 1∕4 150 515 002 Call R150515002B Call1 1∕2 150 515 003 Call R150515003B Call

2 ∕ 150 515 004 Call R150515004B Call


Fusion Technology


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IR Plus Machines D• Prices are monthly, prorated by calendar day• A power converter (115/230V AC) is included with the IR63 and IR110 machine• The IR225 and IR315 come equipped with a label printer

d-d[mm]


20 - 63 IR63 Plus R90131005 2226.0020 - 63 IR63 Plus with PFA Software and 1/4-2" inserts F90131005 2544.00

20 - 110 IR110 Plus R90132001 2650.0063 - 225 IR225 Plus R90133009 2915.00

250 - 315 IR315 Plus R90134001 3604.00- Label Printer TLP2844 R55131031 106.00

BCF Plus Machine D• Prices are monthly, prorated by calendar day• Rental includes facing tool and remote head. Rental does not include bladders and air

hose which must be purchased separately

d-d[mm]


20 - 63 BCF Plus R90121002 2544.0075 - 110 BCF Plus Extension Package R90121022 212.00

Pipe Cutter Tools D

• Prices are monthly, prorated by calendar day• Rental does not include cutting blades, which must be purchased separately

d-d[mm]


110 - 250 PPC 250 R90201002 610.00110 - 250 PPC 250 HP R90201011 477.00160 - 315 PPC 315 HP R90109800 477.00160 - 355 KS 355 R90202001 610.00315 - 500 KS 1600 R90109601 901.00


Rental Arrangements

Rental charges begin 2-10 days after shipping date and end

on date machine is received at Georg Fischer and are based

on a monthly rate prorated by calendar days.

The distributor will be invoiced for rental charges

immediately after shipment of Equipment. Georg Fischer will

not assume any responsibility for delays in shipment due to

shipping errors, strikes or circumstances beyond its control.

Default Remedies

If Distributor fails to pay any rental payment or other sum

due Georg Fischer hereunder in a timely manner or fails

to observe, keep or perform any other provision of this

agreement required to be observed, kept or performed by

Distributor, and does not cure such default within 5 days after

notice from Georg Fischer, then Georg Fischer shall have the

right to:

(a) Sue for and recover all rents and other payments then

accrued or thereafter accruing under this agreement;

(b) Take possession of any or all of the items of Equipment

covered by this Agreement, without demand or notice to

Distributor, wherever the Equipment may be located, without

any court order or other process of law, in which event

Distributor waives any and all damages occasioned by such

taking of repossession, including, but not limited to, any damage

caused to Distributor's premises in connection with the removal

of the Equipment.

(c) Terminate this Agreement as to any or all items of

Equipment covered by this Agreement; or

(d) Pursue any other available remedy to Georg Fischer at law

or in equity.

Obligation of Distributor Continues

Notwithstanding any repossession of any item of Equipment

by Georg Fischer or any other action which Georg Fischer

may take, Distributor shall be and remain liable for the full

performance of all of its obligations under this Agreement.

Availability of Rental Equipment

Georg Fischer does not guarantee the availability of rental

equipment and will under no circumstances be liable for any

loss of any nature, directly or indirectly arising from the lack

of availability of rental equipment.

Maintenance

During the term of this Agreement, Distributor shall be

responsible for maintaining, or causing to be maintained, the

Equipment by providing or causing to be provided, routine

preventative maintenance and inspection services, to assure

proper operation thereof. In addition, Distributor shall be

solely responsible for any and all repairs required to be made

to the Equipment during the term of this Agreement.

Use of Equipment

Distributor shall insure that the Equipment is used in a

careful and proper manner and in strict conformity with the

purposes and functions for which it was designed and is

intended to be used, shall insure compliance in all respect

with the operating and routine operator maintenance

procedures as described in any manuals relating to the

Equipment supplied to Distributor by Georg Fischer and shall

comply with and conform to all applicable federal, state and

municipal laws, ordinances and regulations relating to the

possession, use or operation of the Equipment.

Receipt of Equipment by Distributor

When Equipment is received by the Distributor, it is the

responsibility of the Distributor to check the contents and

packing slip to determine if all material is correct. Any

discrepancies must be reported in writing to a Georg Fischer

representative within 7 days after receipt of said Equipment

by Distributor.

Return of Rented Equipment

All Equipment must be returned by the designated

reshipment date and clearly tagged and identifi ed with the

RMA number. The distributor has to inform Georg Fischer

about any circumstances that will affect the designated

date of reshipment. Such notice has to be given at least

20 days prior to the designated day. The Equipment must

be returned in the original container, properly packed and

labeled. Lost, damaged, non-repairable shipping containers

will be charged to the Distributor according to the Georg

Fischer then effective Billing Procedures. The freight

carrier must be approved by Georg Fischer, otherwise all

loss or damage during transportation will be charged to the

Distributor. No machines shall be shipped by UPS without

specifi c authorization from Georg Fischer Inc. All BCF and

IR-63 machines shall be secured to a shipping pallet for

all shipments. All C.O.D.'s will be refused. All Equipment

must be returned directly to Georg Fischer in Tustin, CA

for inspection. A normal rework time of 2 hours is allowed

per piece of Equipment. Rework time of more than 2 hours

for a piece of Equipment will be charged to the Distributor

according to the Georg Fischer then effective Billing

Procedures.

Equipment Failure

Georg Fischer reserves the right to repair or replace any

rental equipment which fails. When equipment must be

returned to Georg Fischer for repairs or replacement before

the end of the rental, and these repairs are due to normal

wear and tear, Georg Fischer will pay for the surface shipping

fees to Georg Fischer and return. Carrier must be a Georg

Fischer approved carrier, see Return of Rented Equipment

for details.

Insurance

Distributor shall name Georg Fischer as an additional named

insured, with respect to the equipment, on Distributor's

insurance policies covering all risk or hazards to the

equipment.

DISCLAIMER

GEORG FISCHER WILL UNDER NO CIRCUMSTANCES BE

LIABLE FOR ANY LOSS OR DAMAGE OF ANY NATURE,

DIRECTLY OR INDIRECTLY ARISING FROM ANY INJURY

CAUSED TO THE OPERATOR OF THE EQUIPMENT, SO LONG

AS THE EQUIPMENT IS IN THE POSSESSION AND/OR

CONTROL OF DISTRIBUTOR OR ANY THIRD PARTY.

DISCLAIMER OF WARRANTIES

GEORG FISCHER MAKES NO EXPRESS OR IMPLIED

WARRANTY OF ANY KIND WHATSOEVER WITH RESPECT

TO THE EQUIPMENT INCLUDING, BUT NOT LIMITED TO:

THE MERCHANTABILITY OF ANY ITEM OF EQUIPMENT

OR ITS FITNESS FOR ANY PARTICULAR PURPOSE; THE

DESIGN OR CONDITION OF ANY ITEM OR EQUIPMENT; THE

QUALITY OR CAPACITY OF ANY ITEM OF EQUIPMENT; THE

WORKMANSHIP IN ANY ITEM OF EQUIPMENT; COMPLIANCE

OF ANY ITEM OF EQUIPMENT WITH THE REQUIREMENTS


OF ANY LAW, REGULATION, SPECIFICATION OR CONTRACT

PERTAINING THERETO; PATENT INFRINGEMENT; OR

PATENT DEFECTS. GEORG FISCHER SHALL NOT BE LIABLE

FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDIRECTLY

ARISING FROM THE USE OF THE EQUIPMENT FOR ANY

INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES,

SUCH AS LOSS OR PROFITS, LOSS OR PRODUCTION,

LOSS OF USE OR LOSS OF CONTRACT, ARISING FOR

ANY REASON, INCLUDING DAMAGES RESULTING FROM

DEFECTIVE DESIGN, MATERIALS OR WORKMANSHIP

OR FROM FAULTY INSTRUCTIONS AND WHETHER SUCH

DAMAGES ARE CLAIMED TO ARISE FROM BREACH OF

CONTRACT, IN TORT, THE THEORY OF PRODUCT LIABILITY

OR OTHERWISE.

General Provisions

Georg Fischer’s Inspection Rights

Georg Fischer shall, at any time and all times during regular

business hours of Distributor or User, have the right to enter

the premises of Distributor or User where the Equipment may

be located for the purposes of inspecting the same or observ-

ing its operation and use. Distributor shall give Georg Fischer

immediate notice of any attempted or actual attachment or

other judicial process or levy affecting any of the Equipment.

Ownership of Equipment

Georg Fischer, Distributor and User acknowledge and agree

that Distributor or User has no right, title or interest in or to

the Equipment except for the rental interest set forth in this

Agreement. To the extent necessary to affi rm Georg Fischer's

ownership interest in the Equipment, Distributor or User shall

permit Georg Fischer to affi x a label to each item of Equipment

indicating Georg Fischer's ownership interest. This Agreement

is intended by the parties hereto to create a rental agreement

and not a sale, conditional sale, consignment or any other

legal relationship. Upon request by Georg Fischer, Distribu-

tor or User agrees to execute UCC-1 fi nancing statements, in

form satisfactory to Georg Fischer, evidencing the rental of the

Equipment pursuant to this Agreement. Georg Fischer, as the

owner of the Equipment, shall be entitled to such deductions,

credits and benefi ts as are provided by the Internal Revenue

Code of 1986, as amended to the date hereof or at any time

hereafter, to an owner of personal property including, without

limitation, any investment tax credit with respect to the Equip-

ment.

No Encumbrances or Liens: Notice

Distributor shall not pledge, encumber, create a security inter-

est in or permit any lien to become effective on or with respect

to any of the Equipment. If any of these events take place,

Distributor shall be deemed to be in default of this Agreement.

Distributor shall immediately notify Georg Fischer of any such

liens, charges or other encumbrances of which Distributor has

knowledge. Distributor shall immediately pay or satisfy any

obligation from which any such lien, charge or encumbrance

arises, and shall otherwise keep the Equipment and all right,

title and interest therein free and clear of all such liens, charg-

es and encumbrances. Distributor shall deliver to Georg Fis-

cher appropriate satisfactions, waivers or evidence of payment

or satisfaction of any such obligation.

Risk of Loss

All risk of loss, damage, theft or destruction of or to the Equip-

ment shall be borne by Distributor. No such loss, damage, theft

or destruction of or to the Equipment in whole or in part, shall

impair the obligations of Distributor under this Agreement, all

of which shall continue in full force and effect; and Distributor,

at Georg Fischer's option, shall: (a) place the affected Equip-

ment in good repair, condition and working order; (b) replace

the same with like Equipment in good repair, condition and

working order; (c) pay Georg Fischer an amount equal to all

unpaid rent due and to become due under this Agreement dur-

ing the term of this Agreement or (d) pay Georg Fischer the full

replacement value of the affected Equipment.

Indemifi cation of Georg Fischer

Distributor shall indemnify and defend and hold Georg Fischer,

its offi cers, directors, shareholders, agents, legal representa-

tives, successors and assigns, and each of them, harmless

from and against any and all claims, liabilities, actions, suits,

proceeding, damages, judgments, costs and expenses, includ-

ing attorneys's fees, arising out of, connected with or resulting

from:

(a) Distributor's and/or Distributor's employees', agents' or

invitees' use or misuse of the Equipment; or (b) the breach

by Distributor of any covenant or obligation contained in this

Agreement to be performed or observed by Distributor. The

terms of this paragraph shall specifi cally survive the termina-

tion of this Agreement.

Governing Law

This Agreement will be construed and enforced in accordance

with the internal laws of the State of California without regard

to its confl icts law.

Recovery of Litigation Costs

If any arbitration or other legal proceeding is brought for the

enforcement of this Agreement, or because of any alleged dis-

pute, breach, default or misrepresentation in connection with

or arising out of any of the provisions of this Agreement, the

successful or prevailing party will be entitled to recover such

party's reasonable attorneys' fees and other costs incurred

by such party in such arbitration or other legal proceeding, in

addition to any other relief to which such party or parties may

be entitled.

Severability

In the event that any provision or any part of any provision of

this agreement is held to be illegal, invalid or unenforceable,

such illegality, invalidity or unenforceability will not affect the

validity, legality or enforceability of any other provision or part

thereof.

Successors and Assigns. This Agreement will not be assign-

able by either party without the prior written consent of the

other party.

Waiver

Failure to insist on compliance with any of the terms, cov-

enants or conditions hereof will not be deemed a waiver of

such terms, covenants or conditions, nor will any waiver or

relinquishment of any right or power hereunder at any one

time or more times be deemed a waiver or relinquishment of

such rights or powers at any other time or times.


Fusion Equipment Rental Agreement Effective January 1, 2008

Complete and fax to 714-731-9056

The undersigned agrees to the foregoing terms and conditions of this Agreement.

To: Georg Fischer LLC

2882 Dow Avenue

Tustin, CA 92780-7258

Attn: _______________________________________________________________________________________________________

From: ______________________________________________________________________________________________________

Date: ______________________________________________________________________________________________________

Distributor Name ____________________________________________________________________________________________

Location ____________________________________________________________________________________________________

P.O. Number ________________________________________________________________________________________________

Date of Rental Return ________________________________________________________________________________________

Authorized Distributor Representative ___________________________________________________________________________

Signature ___________________________________________________________________________________________________

Date _____________________________________________________________________________________

(please print)


set with continuity tester and instruction manual. the msa plus 250 ex multi can be used to join the...

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