shareholder’s plantation visit april 2016 the world of tea · the world of tea global tea...

Shareholder’s plantation visitApril 2016The world of tea

The Connection to the world of Sustainable Tropical Agriculture

The world of teaGlobal tea production

2.500.000

3.000.000

3.500.000

4.000.000

4.500.000

5.000.000

5.500.000

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013

World production of tea Tea production has known an annual average growth rate of 4,3% per year.

Average increase per country is: ‐ China +9,6%‐ Vietnam +5,5%‐ Kenya +4,6%‐ India +3,3%‐ Sri Lanka +1,3%‐ Turkey +0,2%‐ Indonesia ‐2,3%

The world of teaGlobal tea production

39%

24%

9%

7%

3%

4%

3%

11%

Global production 2013

CHINA INDIA KENYA SRI LANKA

TURKEY VIETNAM INDONESIA Other

Tea production is primarily done in Asia:

• China and India combined produce 63% of the world’s tea

• Indonesian tea represents 3% of the global production is primarily produced on the island of Java

The world of teaGlobal tea consumption

33%

20%3%2%

3%3%

2%

3%

3%

28%

Tea consumption 2013: 4 636 KTON

China India Russia UK US

Pakistan Egypt Japan Turkey Other

17%

24%

5%4%3%4%

2%4%

5%

32%

Tea consumption 2003: 3 024 KTON

China India Russia UK US

Pakistan Egypt Japan Turkey Other

3,18

2,73 2,70

1,811,61 1,56 1,56

1,361,14 1,05

0,940,74 0,73 0,65

0,41 0,340,22

0,00 kg

0,50 kg

1,00 kg

1,50 kg

2,00 kg

2,50 kg

3,00 kg

3,50 kgkg per capita…

The world of teaTea consumption

The world of teaTypes of tea

41%

25%

28%

6%

2003 tea types

CTC ORTHODOX GREEN OTHERS

37%

22%

32%

9%

2013 tea types

CTC ORTHODOX GREEN OTHERS

‐ Black tea is fermented tea and has two production methods:‐ CTC (“Cut‐tear‐curl”) manufacturing: used in tea bags‐ Orthodox manufacturing: results in big leaves

‐ Green tea is non‐fermented tea‐ Other teas are e.g. Oolong tea (semi fermented), white tea and specialty tea

The world of teaTea prices

500

1 000

1 500

2 000

2 500

3 000

3 500

1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

Historical tea price (Mombasa market)

Shareholders plantation visitApril 2016Cibuni tea estate and factory

• The Connection to the world of Sustainable Tropical Agriculture

TEA IN INDONESIA1684 FROM JAPAN : FAILED1827 FROM CHINA : FAILED1878 FROM ASSAM : SUCCEEDED (IN GAMBUNG)

TEA : CAMELLIA

(SINENSIS OR ASSAMICA)

FIRST DOCUMENTED “TEA” :1000 BCE IN YUNNAN.

OOLONG ?

The world of teaTea – history

TOTAL AREA : 121’000HATOTAL PRODUCTION : 132’000MT

(BLACK TEA : 101’000MT, GREEN TEA : 31’000MT)

GOVERNMENT ESTATES : 31%SMALLHOLDERS : 47%PRIVATE ESTATES : 22%

EMPLOYMENT : ABOUT 1 MILLION PEOPLE.

The world of teaTea in Indonesia

CIBUNI : A BELGIAN TEA PLANTATION !FOUNDED IN 1902 BY THE DE DECKER FAMILY.

STILL IN BELGIAN HANDS TODAY.

CIBUNI IS THE LARGEST PRIVATE SINGLE ESTATE IN INDONESIA.THE ESTATE COVERS 2’000HA, EMPLOYS 2’500 PEOPLE.

THROUGH THEIR DEDICATION, THE ESTATE AND FACTORY TEAMS PRESERVE THE

TRADITION OF CIBUNI TEA.

The world of teaCibuni: the hidden river

TOTAL AREA : 2’052HAPLANTED AREA : 1’777HAEMPLOYEES : 2’517

ALTITUDE : 1’000 TO 1’900M

CIBUNI MANAGER

RUSPANDI

TEA FACTORYMANAGER

MASTRI

The world of teaCibuni Tea Estate

GROWING CIBUNI TEANURSERY

PLANTINGPESTS & DISEASES

“TABLES”PLUCKING

PROCESSING CIBUNI TEARECEIVING/CONTROLWITHERING

C‐T‐C“FERMENTATION”DRYING

The world of teaGreat Tea: great efforts

NURSERY

PREPARING THE BUSHES FOR 80 YEARS (OR MORE)

“CUTTINGS” FROM KNOWN BUSHES.INDIVIDUAL POLYBAGS, UNDER TUNNELS.

SHADE PROGRESSIVELY REDUCED.

TIME IN NURSERY : 8 MONTHS.

The world of teaGrowing Cibuni tea

PLANTING

11’900 BUSHES/HA(0.7M X 1.2M)

EROSION CONTROLS.

SHADE TREES.

IMMATURE PERIOD : 3 YEARS.


PESTS AND DISEASES

HELOPELTIS THEIVORA (1)

GREEN FLY (2)

WHITE ROOT DISEASE

BLISTER BLIGHT (3)

FIELD MONITORING DAILY BY

PLUCKERS AND

AGRONOMISTS.

(1)(2)

(3)


“TABLES”

CRITICAL FOR

PRODUCTION.

“FORMING” DURING

IMMATURE STAGE.

REGULAR PRUNING TO

MAINTAIN TABLES.


PLUCKING

PLUCKING BY HAND.

ONE PEKOE (BUD)+ 3 LEAVES.

CAREFUL HANDLING OF

LEAVES TO AVOID BRUISING.


CERTIFYING OUR GOOD PRACTICES

CIBUNI IS CERTIFIED UNDER TWO

INTERNATIONAL STANDARDS FOR SUSTAINABLE

FARMING.

EVERY YEAR, THIRD‐PARTY CERTIFICATION

BODIES AUDIT CIBUNI FOR COMPLIANCE.


THIS IS A WORKING ESTATE !PLEASE BE AWARE OF THE FOLLOWING POTENTIAL HAZARDS :‐ ALWAYS BE AWARE OF YOUR SURROUNDINGS‐ MIND YOUR FOOTING AT ALL TIMES‐ WATCH FOR VEHICLES‐ BE SUN SMART AND KEEP HYDRATED.


Enjoy the field visit

Hatur Nuhun(Thank you)


Shareholder’s plantation visitApril 2016Cibuni tea estate and factory

• The Connection to the world of Sustainable Tropical Agriculture

RECEPTION &QUALITY CONTROL

WITHERING(REDUCE MOISTURE)

TEARING & CURLING“FERMENTING”(2H30)

SORTING(PF1, BP1, D1, D2)

DRYING

CRUSHING

TASTING

The world of teaProducing Cibuni tea


LEAF RECEPTION & QUALITY CONTROL

CHECK LEAF QUALITY

(% "MEDIUM", % "FAULTY")


WITHERING

"TROUGHS" : 24.5M X 4M(45 TROUGHS +/‐ 4'300SQM)

CONTROLLED MOISTURE REDUCTION.

AVOID BRUISING.


CRUSHING ("C‐")

ROTORVANE.

FUNCTION : START BREAKING CELL

MEMBRANES.


TEARING AND CURLING ("‐TC")

"CUTTING ROLLERS" MADE OF

STAINLESS STEEL, 8‐10 TEETH/INCH.ROTATING IN OPPOSITE DIRECTIONS, ATDIFFERENT SPEEDS.DISTANCE : 0.5‐1.0MM.

"TRIPLEX" : 3 CONSECUTIVE CUTS.


"FERMENTING"

GENTLE PROCESS, 2 TO 2 ½ HOURS.

LOW TEMPERATURE (20‐29 C) AND

HIGH HUMIDITY (85‐95% RH).

AROMAS DEVELOP.COLOUR CHANGES TO BROWN.


DRYING

FLUIDISED BED DRIERS.

TIME : 20 MINUTES.AIR TEMPERATURE : 120‐150 C.

FUNCTION : STOP OXYDATION, MAKE

DRY, STABLE TEA.


SORTING

MAGNETIC ROLLS : REMOVE STALKS

AND FIBERS.

VIBRATING MESH : GRADING BY SIZE.

"MADE TEA" GRADES :BP1, PF1D1, D2.

Fresh tea leaves (100kg)

Withered leaves(72kg)

Tea(20kg)


TEA TASTING

EXPERIENCE, EXPERIENCE, EXPERIENCE !

FIND DESIRABLE CHARACTERISTICS, IDENTIFY DEFECTS, PREPARE BLENDS.

1/ APPEARANCE(FIBERS, STALKS, COLOUR)2/ INFUSION(BRIGHT/DULL, COPPERY)3/ LIQUOR(STRENGTH, GONE OFF,HARSH, SMOKEY)

The world of teaTea quality

THIS IS A WORKING FACTORY !PLEASE BE AWARE OF THE FOLLOWING POTENTIAL HAZARDS :‐ ALWAYS BE AWARE OF YOUR SURROUNDINGS‐ MIND YOUR FOOTING AT ALL TIMES‐ CHECK CEILING HEIGHT‐ BE AWARE OF MACHINERY.


Thank you for visiting Cibuni


Hatur Nuhun(Thank you)

shareholder’s plantation visit april 2016 the world of tea · the world of tea global tea...

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