shatter spray analysis of the jet, kstar, and diii-d ......comparison of jet s-bend and 20-degree...

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ORNL is managed by UT-Battelle, LLC for the US Department of Energy Shatter Spray Analysis of the JET, KSTAR, and DIII-D Shatter Tube Designs IAEA Technical Meeting on Plasma Disruptions and their Mitigation (Virtual) July 20-23 rd , 2020 T. E. Gebhart, L. R. Baylor, S. J. Meitner, and D. A. Rasmussen

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Page 1: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

ORNL is managed by UT-Battelle, LLC

for the US Department of Energy

Shatter Spray Analysis of the JET, KSTAR, and DIII-D Shatter Tube Designs

IAEA Technical Meeting on Plasma Disruptions and their Mitigation (Virtual)

July 20-23rd, 2020

T. E. Gebhart, L. R. Baylor, S. J. Meitner, and D. A. Rasmussen

Page 2: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

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Shatter Tube Designs• Various shatter tube designs have been lab tested and implemented on tokamaks

over the last ~12 years• All designs are capable of shattering pellets and the fragment size distributions for

single impact designs are mostly understood (angle and pellet speed dependent).

Cut away model of the JET shatter tube

JET Shatter Tube – Lab Test

KSTAR Design

Current DIII-D Design

Lab Tested Miter Bend Tubes

Page 3: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

33

Propellant gas issues

Pellet Flight Direction

Initial barrel exit position

Modified barrel exit position

• The SPI test setup in the ORNL pellet lab did not have any effective pumping gaps to remove propellant gas

• This was thought to have a major impact on the dynamics of the shatter plume

• Pellets were fired without any major changes then modifications were made to remove an estimated 80% of the propellant gas, then a second round of shots was conducted

Page 4: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

44

Shot parameters

• Parameters:o ~58 bar, helium propellant o 2 ms pulse on valveo Pellets frozen at ~8K, fired at 12.5Ko 12.5 mm pellets (largest on JET)o L/D’s were all ~1.5-1.6o Shell thickness is 0.5 mm

• Before propellant gas modifications with propellant valve (for comparison)o 5% Ne w/shello 20% Ne w/shello Pure Ne w/shell

• After modificationso Propellant valve

▪ 5% Ne w/shell▪ 20% Ne w/shell▪ Pure Ne w/shell

o Punch▪ 5% Ne w/shell▪ 20% Ne w/shell▪ Pure Ne w/shell

Page 5: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

55

Impact of propellant gas on shatter spray (videos)

• Plume length at ~24 cm from exit of ST is 0.6 ms

• We normally see rotation of the plume with our test setup, but the geometry of the JET shatter tube may negate those effects

• Plume length at ~24 cm from exit of ST is 1.15 ms

• Tail of small particles present• Small particles would more

easily be accelerated by entrained propellant gas

• Propellant gas is not expected to make an impact on the shattering mechanics, only on the post-shatter fragment acceleration

Page 6: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

66

Measured fragment size distribution for a pure neon pellet w/ 0.5 mm thick D2 shell

JET ST W/ Punch After Modification

JET ST Before Modification

JET ST After Modification

20-Degree Miter Bend Before Modification

The percent of original mass accounted for in the plume for each case is 25 (before modification), 23 (after modification), and 86 (with punch)

Page 7: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

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Measured fragment size distribution for a 20% neon pellet w/ 0.5 mm thick D2 shell

JET ST W/ Punch After Modification

JET ST Before Modification

JET ST After Modification

20-Degree Miter Bend Before Modification

The percent of original mass accounted for in the plume for each case is 6.6 (before modification), 4.3 (after modification), and 81 (with punch)

Page 8: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

88

Measured fragment size distribution for a 5% neon pellet w/ 0.5 mm thick D2 shell

JET ST W/ Punch After Modification

JET ST Before Modification

JET ST After Modification

The percent of original mass accounted for in the plume for each case is 4.3 (before modification), 5.4 (after modification), and 74 (with punch)

Page 9: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

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200

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550

600

650

700

0 5 10 15 20

Par

ticl

e V

elo

city

(m

/s)

Particle Number

Shatter plume velocity distribution – No punch, pre modification

5% Ne w/Shell

20% Ne w/Shell

Pure Ne w/Shell

Front of Plume~15% of fragments, all small

Bulk of Plume~75 % of fragments, all sizes

Speeds of 20 random fragments were manually measured at different points in the shatter plume.

~99% of the plume mass is in the bulk of the plume (not 99% of the original pellet mass)

Plots consist of speeds measured from a full range of fragment sizes

No Punch, Before Mod Pure Neon W/ Shell 20% Neon w/ Shell 5% Neon w/Shell

Max Velocity 354 600 660

Min Velocity 254 413 413

Average Velocity 293.7 514.95 554.45

Rear of Plume~10% of fragments, all small

θGas generated

at impact

Page 10: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

1010

Shatter plume velocity distribution – No punch, post modification

200

250

300

350

400

450

500

550

600

650

700

0 5 10 15 20

Par

ticl

e V

elo

city

(m

/s)

Particle Number

5% Ne w/Shell

20% Ne w/Shell

Pure Ne w/Shell

No Punch, After Mod Pure Neon W/ Shell 20% Neon w/ Shell 5% Neon w/Shell

Max Velocity 350 575 660

Min Velocity 225 300 300

Average Velocity 288.35 418.3 511.95

Front of Plume~15% of fragments, all small

Bulk of Plume~75 % of fragments, all sizes

Rear of Plume~10% of fragments, all small

θGas generated

at impact

Page 11: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

1111

Shatter plume velocity distribution – With punch, post modification

150

250

350

450

550

650

0 5 10 15 20

Par

ticl

e V

elo

city

(m

/s)

Particle Number

5% Ne w/Shell

20% Ne w/Shell

Pure Ne w/Shell

W/ Punch – No Prop Gas Pure Neon W/ Shell 20% Neon w/ Shell 5% Neon w/Shell

Max Velocity 330 500 660

Min Velocity 175 254 276

Average Velocity 268.55 383.45 438.8

Front of Plume~15% of fragments, all small

Bulk of Plume~75 % of fragments, all sizes

Rear of Plume~10% of fragments, all small

θGas generated

at impact

Page 12: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

1212

Extrapolated shatter plume time duration and length from exit of shatter tube – 20% neon with shell

0

1

2

3

4

5

6

7

8

9

0 1 2 3 4

Plu

me

Du

rati

on

(m

s)

Distance From Shatter Tube Exit (m)

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

1.8

2

0 1 2 3 4Le

ngt

h o

f P

lum

e (m

)

Distance from Shatter Tube Exit to Front of Plume (m)

20% Ne w/Shell, Before Mod

20% Ne w/Shell, After Mod

20% Ne w/Shell, Punch

Plume lengths and durations were calculated based on the measured velocities from the fastest and slowest fragments measured in the shatter spray

Page 13: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

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Temporal mass evolution results of a 20% neon pellet (w/shell), post modification

0

0.002

0.004

0.006

0.008

0.01

0.012

0.014

0.016

0.018

0.02

Mas

s (g

)

This histogram was generated by counting the number of particles in each size range that pass through a point ~0.15m from the shatter tube exit between set time increments. The total mass of fragments is 0.047 grams (~4.3% of original mass)

Time (ms)

Note: Due to velocity distribution of fragments, temporal mass evolution will change based on

distance from shatter tube

Page 14: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

1414

Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas

VS.

The initial analysis showed that the entrained propellant gas had little effect on the plume, a comparison of a 20-degree miter bend and the JET shatter tube, with entrained propellant gas was conducted

The gas cloud in the top picture disburses slightly after the frame shown. The miter bend pipe diameter is larger, and the impact happens farther back in the tube leaving the gas with more time and volume to expand. Making it much easier to see the fragments earlier in the flight.

JET

20-Degree Miter Bend

Page 15: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

1515

200

250

300

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400

450

500

550

600

650

0 5 10 15 20

Par

ticl

e Sp

eed

(m

/s)

Particle Number

Velocity distribution comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas

Pure Ne w/Shell, 20-Degree Miter Bend

20% Ne w/Shell, 20-Degree Miter Bend

Pure Ne w/Shell, JET Shatter Tube

20% Ne w/Shell, JET Shatter Tube

Front of Plume~15% of fragments, all small

Bulk of Plume~75 % of fragments, all sizes

Rear of Plume~10% of fragments, all small

20-Degree Miter Bend JET Shatter Tube

Pure Ne w/Shell 20% Neon w/Shell Pure Ne w/Shell 20% Neon w/Shell

Min 375 630 354 600

Max 250 425 254 413

Average 311.4 522.4 293.7 514.95

Page 16: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

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Plume length and duration comparisons of JET S-bend and 20-degree miter bend, with entrained propellant gas

0

0.2

0.4

0.6

0.8

1

1.2

1.4

0 1 2 3 4

Len

gth

of

Plu

me

(m)

Distance From Shatter Tube Exit to Front of Plume (m)

Pure Ne w/Shell, JET ST,Before Mod

20% Ne w/Shell, JET ST,Before Mod

Pure Ne w/Shell, 20-DegreeMiter Bend

20% Ne w/Shell, 20-DegreeMiter Bend

The difference between the two Pure Ne cases seems large, but it is caused by only a 25 m/s difference in min/max speeds

0

1

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5

6

0 1 2 3 4

Plu

me

Du

rati

on

(m

s)

Distance From Shatter Tube Exit (m)

Page 17: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

1717

Additional Analysis – Comparison of similar shots post-modification and more on temporal mass evolutions of different pellets

Page 18: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

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300

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450

500

550

600

650

700

0 2 4 6 8 10 12 14 16 18 20

Part

icle

Vel

oci

ty (

m/s

)

Particle Number

Comparison of similar shots (5% and 20% Ne) with respect to fragment speed

Front of Plume~15% of fragments, all small

Bulk of Plume~75 % of fragments, all sizes

Rear of Plume~10% of fragments, all small

20% Ne w/ Shell – Reduced Prop Gas

5% Ne w/ Shell – Reduced Prop Gas

20% Ne w/ Shell – Reduced Prop Gas

5% Ne w/ Shell – Reduced Prop Gas

20% Neon w/ Shell (Blue)

5% Neon w/Shell (Orange)

20% Neon w/ Shell (Gray)

5% Neon w/Shell (Yellow)

Min 575 660 562 680

Max 300 300 300 300

Average 418.3 511.95 414.35 515.7

Page 19: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

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0

1

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8

9

0 1 2 3 4

Plu

me

Du

rati

on

(m

s)

Distance From Shatter Tube Exit (m)

Extrapolated shatter plume duration and length from exit of shatter tube for similar pellets

20% Ne w/ Shell – Reduced Prop Gas

5% Ne w/ Shell – Reduced Prop Gas

20% Ne w/ Shell – Reduced Prop Gas

5% Ne w/ Shell – Reduced Prop Gas

0

0.5

1

1.5

2

2.5

0 1 2 3 4

Len

gth

of

Plu

me

(m)

Distance from Shatter Tube Exit to Front of Plume (m)

Page 20: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

2020

Temporal Mass evolution of 5% and 20% neon mixtures

20% Ne w/ Shell – Reduced Prop Gas

5% Ne w/ Shell – Reduced Prop Gas

20% Ne w/ Shell – Reduced Prop Gas

5% Ne w/ Shell – Reduced Prop Gas

0

0.005

0.01

0.015

0.02

0.025

Mas

s (g

)

Time (ms)

Page 21: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

2121

Temporal Mass evolution of a pure neon pellet

Time (ms)

0

0.05

0.1

0.15

0.2

0.25M

ass

(g

)

Page 22: Shatter Spray Analysis of the JET, KSTAR, and DIII-D ......Comparison of JET S-bend and 20-degree miter bend, with entrained propellant gas VS. The initial analysis showed that the

2222

Conclusions/General Thoughts

• The modifications made to reduce propellant gas down stream resulted in a significant change in plume dynamicso Smaller particles at the rear of the plume stretch out over a longer time than

without gas, previously accelerated by excess gas (hypothesis)

• No statistical difference in fragment size distribution between gas and reduced-gas cases, also no difference between 20-degree miter bend (similar to DIII-D and KSTAR) and JET shatter tube

• Fragments at the front of the plume are traveling significantly faster than the fragments at the end, resulting in a possible large spread over a long distanceo Forces (or gas) generated during shattering process accelerates small

fragments at front of plume and slows fragments at rear of plume (hypothesis)

• The bulk of the mass is located after a very small initial segment of plume, which consist of very small fast fragments

• The initial pellet speeds were not measured, but the speeds of the bulk of the plume seem to somewhat coincide with the assumed nominal speeds of these pellets

• The comparison of the JET ST with the 20-degree miter bend shows that with the propellant gas entrained, there is no significant difference in fragment size distribution, plume spread, or plume duration