shearing knowledge ibp
TRANSCRIPT
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LATAR BELAKANG
CLAIM & KOMPLAIN (INTERNAL & EKSTERNAL PELANGGAN)
PENINGKATAN KUALITAS (QUALITY, DELIVERI & COST)
CONTINUEUS IMPPROVEMENT SYSTEM
PENINGKATAN KEUNGGULAN PRODUKCAPEK HASIL
ORANG PERGI = PRODUK PERGI
CURRENT CONDITION
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KASUS SIDE TIP
CLAIM & COMPLAIN
MASALAH DI LAPANGAN (VISIT REPORT)
QUALITY (QUALITY, DELIVERY & COST)VALUE
LOSS DEAL
SIDE TIP CASE
VISIT REPORT MOM
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PENYEBAB (INTERNAL)
DESIGN ENGINEERING
DESIGN PRODUCT KURANG HANDAL
STADE THE ART DESIGN BELUM TERCAPAI
KOMPETENSI & KAPASITAS
DRAWING & BOM BELUM SEMPURNA
LIBRARY (DATA) KURANG
PRODUCT ENGINEERING BELUM ADA
PROSES KOMPONEN
PROSES FABRIKASI
PPC
EFEKTIFITAS & EFISIENSI PENJADWALAN KURANG
PRODUCTION
ORIENTASI KUALITAS KURANG
WASTE TIME TINGGI (REJECT, PENGELASAN DOBEL)
KOMPETENSI & KAPASITAS KURANG
FACILITY KURANG
PRODUCT SPECIALIST
KOORDINASI DG FINANCE (DUKUNGAN FINANCE)
SIDE TIP CASE
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PENYEBAB (EKSTERNAL)
PROCUREMENT
KEKUATAN PEMASOK MASIH KUAT (SKALA PRIORITAS LEMAH)
PENJADWALAN KEDATANGAN KURANG DETAILFI!
FINANCE
DUKUNGAN FINANCIAL KURANG
QUALITY ASSURANCE & CONTROL BELUM JALAN BAIK
SIDE TIP CASE
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RINGKASAN
JOB DESCRIPTION HARUS DIBAKUKAN
FLOW BUSINESS PROCESS HARUS DIBAKUKAN
ORIENTASI KEPADA KUALITAS PERLU DITINGKATKANKEMPETENSI & KAPASITAS PERLU DITINGKATKAN (MATRIK KOMPETENSI)
PENINGKATAN FASILITAS PABRIK
KOORDINASI (PERTEMUAN RUTIN) P"#$% ''*++ (S-"#'* K./$"*")
(M#+"'* 0""'*, P#.%1'. M""'*, $$)
REPORTING & PENILAIAN KINERJA BELUM JALAN
GOALOBJECTIVE
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TUJUAN PROGRAM
P#.*#0 P"#2'+ B"#+"$3%
P#.*#0 R"4E*'""#'* (M*"0" S56"0)
I"#$ B%66'"66 P#.1"66J.2 D"61#'7'. S#
M"06'+ S'6"0 B"#3$
P""% U+%# K'"#3
P"*%+%# K'"#3
GOALOBJECTIVE
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GOALOBJECTIVE
TUJUAN IBP
KEUNGGULAN PERSAINGAN (KOMPETITIVE ADVANTAGE)
UNIK
KEPUASAN STOKEHOLDERP"0"** S-0
P"$**
K#5/
INOVASI (PRODUK & PROSES)
KUALITAS
KUALITAS PRODUK (QUALITY)
BEAYA (COST)
WAKTU (CYCLE TIME)
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INTERNAL BUSSINESS PROCESS
M"#%7+ +"$.07.+4+"$.07.+ #' +"7%%64+"7%%6 5* "#+'
+"*'4+"*' 5* '2%%-+ %%+ 0"*"$.$ 6%02"#546%02"#5
2'6'6 (MP, P"#$, F6'$'6, B- $$)
U#% 2"2"#7 +'8'6 5* 6$'* 2"#-%2%* %%+ 0"#%2- 06%+ 2'6'6
0"3' +"$%# 2'6'69
M6%+: B- M"#'$, P"#$, MP $$
K"$%#: P#.%+1B#*, J6S"#;'1"
DEFINITION
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RELEASE VALUE & QAULITY DETERMINATION
INTERNAL BUSINESS PROCESS
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IN PUT OUT PUT IDENTIFICATION
INTERNAL BUSINESS PROCESS PRACTICE
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BUSINESS PROCESS
PORTER ANALISYS
GENERIC MODEL
Management Information System
M
ARKETING
ENGINEERING
PRODUCTIONP
LAN
PURCHASING
PRODUCTION
QUALIT
ASSURANCE
M
ARKETING
ADM
INISTRATION
!inan"e # A""o$nting
H$man Reso$r"es
%$siness # Pro&$"t De'e(o)ment
Customer Value
People Value
Shareholder Value
Management Information System
M
ARKETING
ENGINEERING
PRODUCTIONP
LAN
PURCHASING
PRODUCTION
QUALIT
ASSURANCE
M
ARKETING
ADM
INISTRATION
!inan"e # A""o$nting
H$man Reso$r"es
%$siness # Pro&$"t De'e(o)ment
Management Information System
M
ARKETING
ENGINEERING
PRODUCTIONP
LAN
PURCHASING
PRODUCTION
QUALIT
ASSURANCE
M
ARKETING
ADM
INISTRATION
M
ARKETING
ENGINEERING
PRODUCTIONP
LAN
PURCHASING
PRODUCTION
QUALIT
ASSURANCE
M
ARKETING
ADM
INISTRATION
!inan"e # A""o$nting
H$man Reso$r"es
%$siness # Pro&$"t De'e(o)ment
Customer Value
People Value
Shareholder Value
MODIFICATION MODEL
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Marketing & Sales
Box of Process
Input
Resource
Labor cost
Manpower Kondisi market s!r"e#$
%ar&a komponen
Laporan prod!ction capacit#
Data 'istori spesi(ikasi prod!k
C!stomer %istor#
Work
In)!ir# permintaan pe*an&&an$
C!stomer task and contact
++C re)!irement
Quality
C*ear Task
Environent Demo&rap'# o( c!stomer
Output
Forecast o( market
,peci(ication o( prod!ct
,O sa*es order$
-!otation
Quality
Re)!irement Response time
Environent
C!stomer .isit
Memb!at )!otation penawaran 'ar&a$
Maintain c!stomer and c!stomer master data
Memb!at (orecast order
Memb!at pricin& prod!ct
Memanta! dan membant! c*aim and ret!rn dari pe*an&&an
In"oicin&
Menciptakan pan&sa pasar bar!
+romosi prod!k Ik*an dan pameran$
E i i
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Output
Work
Drawin& desi&n
/i** o( materia* GA0 Estimasi /erat ,tr!kt!r
1 Komponen List
Resource
En&ineerin& cost
Desi&n cost
Quality
Desi&n Error
Desi&n Re*ease
Environent Data a"ai*ab*e
Engineering
Box of Process
Input
Resource
Labor cost
Manpower
%ardware 1 so(tware
+art 1 prod!ct speci(ication
+art 1 +rod!ct price b!d&et$
Materia* *ist
Work
,a*es Order
2ob Order
Quality
C*ear o( +rod!ct ,peci(ication
+art ,peci(ication
Environent ,a*es Forecast
Desi&n 1 Impro"ement o( +rod!ct
+rod!ct De"e*opment
Impro"ement o*d prod!ct
+rod!ct ,!r"e#
Re*ease drawin&3 /OM 1 speci(ication s'eet
Capt!re tec'nica* speci(ication (or a((co 1 s!pp*ier
-!a*it# Impro"ement
+rotot#pin&
Desi&n doc!mentation
P ! t E i i
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Output
Work
Lbr +roses +ersiapan /a'an
Lbr +roses Fabrikasi Lbr +roses Assemb*in&
Nastin&
Resource
+E cost
Man!(act!rin&Desi&n cost
Quality
Desi&n +rocess Error
Desi&n +rocess Re*ease
Environent Data a"ai*ab*e
Input
Resource
Labor cost
Manpower
%ardware 1 so(tware
Drawin& Desi&n 1 /OM
Mac'ine ,peci(ication
,td ca*c!*ation M4%$
Work
2ob Order
++C sc'ed!*in&
Quality
C*ear o( D5G Desi&n 1 /OM
Tar&et 2i&
Environent +rod!ction Faci*it#
Pro!uct Engineering
Box of Process
Desi&n Materia* +reparation +rocess
Desi&n Fabrication +rocess
M4% Ca*c!*ation
Mac'ine4%o!r Ca*c!*ation
Desi&n 2i& Monitorin& 1 ,!pport Materia* +reparation
Monitorin& 1 ,!pport Fabrication
Nastin& +*ate
P ! ti Pl ! " t l
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Pro!uction Plan an! "ontrol
Box of Process
Input
Resource
Labor cost
Manpower
%ardware 1 so(tware
Forecast
/OM
,!pp*ier3 s!bcont3 man power3
in"entor# data
Work
,a*es Order3 +O
Forecast
Quality
Forecast
/OM
Environent Lead Time ,!b Cont 1 ,!pp*ier$
Output
Work
+!rc'ase sc'ed!*e
+rod!ction p*an sc'ed!*e
+rocess dai*# report
,!b6cont "isit report
Resource
++C cost
Certi(# s!pp*ier 1 s!b6cont
Quality
E(ekti(itas 1 e(isiensi
Environent In"entor# Cost
+erencanaan prod!ksi dan pembe*ian
Memonitor dan men&kontro* prod!ksi 'arian Men7a&a in"entor#
M # t i
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Manu#acturing
Box of Process
Output
Work
+rod!ction sc'ed!*e
Finis' prod!ct
+rod!ction time report
Resource
+rod!ction cost
+rod!ct cost
Quality
+rod!ct re7ect4(ai*
Cost o( )!a*it#
Environent +roced!re Error
Input
Resource
Labor cost
Manpower
Desi&n drawin&3 L++/3 L+F3 L+A
+ros!ction p*an sc'ed!*in&
+rod!ct speci(ication 1 /OM
Materia* 1 Component data
Data s!bcontractor
Work
+O
2O
Quality
Re7ect +art 1 Component
.ariant Desi&n
Environent
,a*es Forecast
$ariance
Desi&n Error
Mac'ine A"ai*abi*it#
Mana&e reso!rce manpower3 (aci*it#3 mac'ine3
materia*3 etc$
Re*ease prod!ction sc'ed!*in& +rod!ction proced!re 1 assemb*in&
Ens!re prod!ct )!a*it#
Maintain e)!ipment
Quality "ontrol
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Quality "ontrol
Box of Process
Input
Resource
Labor cost
Manpower
Desi&n drawin&
+rod!ction p*an sc'ed!*in&
+rod!ct speci(ication
-!a*it# p*annin&
Work
+O
Quality
+rod!ct ,peci(ication
Environent
C!stomer E8pectation
Output
Work
Re*ease prod!ct
-!a*it# report
C'eck *ist report
Resource
-!a*it# contro* cost
C'eck *ist prod!ct
Quality
E8terna* (ai*!re
Environent
Temp*ate o( Finis' -C
/ertan&&!n&7awab ter'adap penent!an k!a*itas
ak'ir prod!k
Memastikan k!a*itas prod!k ses!ai den&an
perencanaan
M k i A! i i i
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Marketing A!inistration
Box of Process
Input
Resource
Labor cost
Manpower
Dei"er# sc'ed!*e
C!stomer data
Forwarder data
+rod!ction report
Work
,O3 +O
Forecast
Quality
De*a# Finis' +rod!ct
Environent
,'ipment ,c'ed!*e C!stomer Data
Output
Work
De*i"er# o( prod!ct report
E8port 1 Import
doc!mentation
9nit in"entor# report in #ard
Resource
De*i"er# sc'ed!*in&
Cost o( MAD
Quality
De*a# prod!ct de*i"er#
Indi"id!a* .o#a&e s'ipment$
Environent In"oice
+ackin&
Forwardin& a&ent
Transportation
Import ta8es
Import 1 e8port proced!re
Costin&
9nit in"entor# report
E8port doc!ment
INTERNAL BUSINESS PROCESS
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FLOW OF BUSINESS PROCESS
MAR%ETIN
ENINEERIN
PRO'("TION "ONTROL
PRO"(REMENT
MAN()A"T(RIN
Q(ALITY ASS(RAN"E
MA' SER$I"E &PRO'("T S(PPORT
"(STOMER
INTERNAL BUSINESS PROCESS
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Flowchart of Engineering
MARKETING PRODUCTION ENGINEERING PRODUCTION CONTROL QUALITY ASSURANCE
ok
no
Awal
Survey
Kebutuhan
Pelanggan
Spect.
standarStandard Spect.
Product Spect.
Design Development
Plan & Review
uat !oncept
uat Preliminary
"ay out
#
MARKETING PRODUCTION ENGINEERING PRODUCTION CONTROL QUALITY ASSURANCE
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MARKETING PRODUCTION ENGINEERING PRODUCTION CONTROL QUALITY ASSURANCE
ok
no
no
ok
$inal Design
Drawing
Speci%ication Sheet
&'
Drawing
&'
Drawing
Spect. Sheet
Drawing
Speci%ication Sheet
&'
'odi%ication
Prototype
()S(
*alidation Report
AK+,R
*alidation Report *alidation Report
#
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TERIMAKASIH