shed product guide - wheatbelt steel€¦ · column construction universal beam (rsj) rafter...

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SHEDPRODUCT GUIDE

Standard Shed Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

The Wheatbelt Steel Difference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Machinery & Workshop Sheds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Fertiliser Sheds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Hay Sheds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Aircraft Hangars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Shearing Sheds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Equestrian Sheds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Engineering Drawings of a Past Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Optional Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Contents

Standard Shed Features

25 year warranty

Genuine Bluescope Steel

Engineering certification

Australian made

Built for style and durability

Hot dip galv as standard

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The Wheatbelt Steel™ shed design is a fully fabricated product, welded and hot dipped galvanised to last a lifetime under the harshest conditions. Get unbeateable value without compromising on quality! Perfect for rural, equestrian, metropolitan and lifestyle markets! Unbelievably Better Value!

The Wheatbelt Steel Difference

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Welded column base plate with cage bolts gives a rigid sturdy footing for your shed. What starts right, ends right.

Columns are sturdy, structural Universal Beam to stop bowing, flexing or twisting.

Cleats are welded to the Universal Beam columns preventing movement and giving the strongest structure possible.

Welded connections made of plate steel provide a rigid mating for your roof structure.

Prefabricated connections mean there are no brackets to fail, and make erection a breeze.

Bracing is made from heavy duty, galvanised angle.

Rollformed ‘C’ section column is bolted to a thin angle bracket, which is dynabolted to the slab, allowing possible movement.

Columns are light gauge cold rollformed ‘C’ section channel which can flex, twist and bend.

There are no purlins cleats. Instead roof and wall purlins are tek-screwed to the main frame and is a point of movement.

Bolt together brackets for all joints and angles allow for flex and twist, making the shed more difficult to erect and keep shape.

Flimsy haunch plates allow movement, making assembly difficult and allowing potential roof sag.

Flimsy Hoop Iron cannot be tensioned and therefore only provides support once the shed has already started collapsing.

Base Plate

Columns

Purlin Cleats

Rafter Connections

Brackets

Bracings

Base Plate

Columns

Purlin Cleats

Rafter Connections

Brackets

Bracings

WHEATBELT STEEL SHED C PURLIN

The Wheatbelt Steel Difference:

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Farming machinery in Australia is getting bigger and better each year. It is an expensive investment, one you want to protect accordingly. In order to extend the lifetime of your essential machinery, store it undercover away from the harsh Australian elements.

Machinery comes in all different shapes and sizes. You can speak to the experts about your needs to create the perfect shed for your farming operation.

Some configurations include open front, open ends or fully enclosed. You can add features such as removed columns for with the support of clear span trusses allowing greater access capabilities.

Cantilever canopies are also an economical way to increase shed cover or a workshop integration can improve productivity and convenience.

Choose from a kit option to save you $$$ or we can supply, deliver and install to save you time and hassle.

Machinery & Workshop Sheds

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Machinery & Workshop Sheds - Case Study

CLIENT Candeloro Farms

PURPOSE Workshop and machinery shed

LOCATION Toodyay, Western Australia

PROJECT BRIEF

Dion Candeloro runs a broadacre farming and transport company in Toodyay where they crop wheat, barley, canola and lupins. They required to have their equipment fully undercover and to have room to work on the equipment undercover to provide comfort for all staff. They had thoughts of building a reasonable size workshop for a few years and had seen some of our other sheds that we had built and we’re very impressed with them.

WHEATBELT STEEL’S ANSWER

A (83m x 40m x 9.9m) structural steel shed with Universal Beam RSJ column construction and Parallel Chord Web Truss rafter construction. Upon measurement our drafting team were able to create a design that included an 83m x 40m x 9.9m Canterlever Awning and tapered gutters along both sides.

CLIENT’S WORDS

“You can go to Wheatbelt Steel with just a sketch or drawing and they’ll come back with better ideas and a cost effective way of doing a shed, and that is a big plus in todays market because you can save a lot of money in steel with just putting it in the right place instead of it being put anywhere. From the time we signed off on the drawings to the finished product there was never a hassle. It’s a marvellous infrastructure they built for us.” – Dion Candeloro

83 X 40 X 9.9MTR SHED WITH CANTERLEVER MACHINERY & WORKSHOP

Machinery storage

Side view

Inside view

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Machinery & Workshop Sheds - Case Study

CONFIGURATION & DIMENSIONS

Configuration 57m x 40m x 9.9m Enclosed storage

14m x 40m x 9.9m Enclosed Service Bay

12m x 40m x 9.9m Open Wash Bay

Overall Dimensions 83m x 40m x 9.9m (L x W x H)

Bay Spacing Varying

Clearance Height 8.4m

CONSTRUCTION

Column Construction Universal Beam (RSJ)

Rafter Construction Parallel Chord Web Truss

Steelwork Treatment Hot Dip Galvanised with Duragal Trusses

CLADDING, GUTTERS & DOWNPIPES

Cladding Profile Trimdek®

Roof Cladding Zincalume

Wall cladding Zincalume

Gutter Finish Zincalume

Downpipe PVC Stormwater Pipe

CUSTOM FEATURES

Doors & Openings 20x 8m high Sliding doors

6x 14m wide Clearspan drive through openings

SPECIFICATIONS

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With a fertiliser shed you have the opportunity to optimise returns by delaying sale of your crop to take advantage of market fluctuations. With fertiliser, it is crucial to retain the cost benefits of upfront bulk buying by storing it correctly.

Our innovative rolling roof design comes with a range of benefits:

• Roof slides open easily to allow a trailer/tipper to unload bulk supplies of fertiliser or grain.

• Clearance to allow loader to empty without sliding roof being open.

• Multi-Purpose use, store your machinery as well as grain and fertiliser.

You can speak to the experts about your requirements to ensure you fertiliser or grain shed is perfectly designed for your farming operations.

Fertiliser Sheds

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Fertiliser Sheds - Case Study

20 X 10 X 5.5MTR ROLLING ROOF SHED

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CLIENT Doug French & Co

PURPOSE Grain & Fertiliser Storage

LOCATION Goomalling, Western Australia

PROJECT BRIEF

Doug French is a valued customer of Wheatbelt Steel. He operates a farming business in the Wheatbelt region of Goomalling, WA. Doug’s request was for a shed design that would allow easy access to the grain/fertiliser stored in the shed as well as protecting the product from the external environment.


Wheatbelt Steel’s response to this this was to engineer a shed to store the grain/fertiliser with a rolling roof that would roll back completely onto outriggers to enable full access to the product stored. The shed was also designed with a sliding door on an outrigger to not only ensure the shed was fully enclosed when storing product but to also allow the door to be moved out of the way and not create an obstacle when the shed was in use.

Outriggers for Rolling Roof

Rolling Roof in Action

Internal View

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Fertiliser Shed - Case Study

SPECIFICATIONS


Configuration Fully Enclosed Rolling Roof


Bay Spacing 4m


CONSTRUCTION


Rafter Construction Universal Beam (RSJ)

Steelwork Treatment Hot Dip Galvanised Columns and Trusses



Roof Cladding Zincalume®

Wall cladding Zincalume®

Gutter Finish Zincalume®

Downpipe Zincalume®

Flashing Finish Zincalume®

CUSTOM FEATURES

Doors & Openings 2 x (5m x 5m) Sliding Doors on Outrigger

Other 2 x (20m x 2.3m x 150mm) Concrete Tilt Panel

1 x (10m x 2.3m x 150mm) Concrete Tilt Panel

Concrete Floor and Door Track

Material and Labour of Footings

Council documents

Prepared Pad

Concrete Ramp

Rollers

Outrigger for Sliding Door

To ensure your hay avoids rain damage and retains its quality and top saleable value you need sufficient hay storage. By investing in a structural steel hay shed you can significantly reduce your loses.

Features include column removal options for easier machine access and hot dip galvanised steel for low maintenance. You can speak to the experts to discuss your requirements to ensure your hay shed is perfectly designed for your requirements.

You can chose form a kit Hay Shed to save you Dollars or we can supply, deliver and install to save you time and hassle

Hay Sheds

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Hay Sheds - Case Study

120 X 52 X 9MTR HAY STORAGE SHED

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CLIENT Hay Australia

PURPOSE Hay Storage

LOCATION Yerecoin, Western Australia

PROJECT BRIEF

The client, Hay Australia partners leading dairy, beef and equine businesses throughout the world, reliably supplying quality fodder. Hay Australia recently engaged Wheatbelt Steel to design and build their new production facility near Yerecoin in the Victoria Plains shire, Western Australia. This facility then required a supporting large open front shed for the storage of its premium export grade hay. Client also wanted the same creative “barcode” cladding finish on the building’s prevailing wall to match the original workshop & processing plant shed.


A (120m x 52m x 9m) structural steel shed with wide span parallel cord web trusses and RSJ columns. The building included wide 8m bay spacings to allow safe and easy access for telehandler machines used to unload hay off incoming trucks and stack into the shed. All steelwork was shot blasted to Class 2 and painted with Industrial Enamel Grey (75 Microns) for long lasting quality finish.

CLIENT’S WORDS

“ Following the experience we had with Wheatbelt doing our main process plant shed we had no question as to who was doing our main hay storage shed. The experienced advice they offer is invaluable and they way they go about their business is very hard to find anywhere else. Once again, great job guys” – Andrew Bolt, Director

52m Width Span

8m Bay Spacings

High Capacity Gutters & Downpipes

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Hay Sheds - Case Study

SPECIFICATIONS


Configuration Open Front


Bay Spacing 8.0m


CONSTRUCTION


Rafter Construction Parallel Cord Web Truss

Steelwork Treatment Shot Blasted Class 2 - Painted Industrial Enamel 75 Microns



Roof Cladding Finish Colorbond®, 0.47 TCT

Wall cladding Finish Colorbond®, 0.47 TCT

Gutter Finish Colorbond®

Downpipe Finish PVC

Flashing Finish Colorbond®

CUSTOM FEATURES

Doors & Openings Open Front

Other Tapered High Capacity Gutters Back wall cladding installed in barcode style to match existing shed

Erection Phase

‘Barcode’ Cladding

Aerial View

An aircraft, even a small one requires thousands of dollars to be invested and more to maintain it. Protect your aircraft from the harsh Australian elements with a structural steel shed engineered to suit all wind regions.

Features include, secure aircraft storage, unique door design. Engineered and built in full compliance to Australian standards. Leaving you to rest easy about your new investment and be confident your aircraft will be safe.

Aircraft Hangars

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Aircraft Hangars - Case Study

17 X 16.5 X 4.5MTR AIRCRAFT HANGER

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CLIENT S&C Smart Pty Ltd

PURPOSE Helicopter Stowage

LOCATION Mingenew, Western Australia

PROJECT BRIEF

Client runs a well managed 22,000 hectare farming operation in the Shire of Mingenew and required a secure aircraft hangar for the stowage and protection of his helicopter. Security and easy hangar access were essential requirements along with concrete apron and landing pad in the hangar’s design.


A fully enclosed 17m x 16.5m x 4.5m structural steel hangar incorporating a double head sliding door with supporting outrigger system which allows a 13mtr doorway opening for aircraft access. A full concrete apron provides a solid clean landing pad and taxiway. A roller door was incorporated into the design to allow small vehicle access for maintenance and supplies operation. Insulation was included on the roof to maintain cooler internal temperatures. Cladding was customised to integrate with clients existing retaining wall structure.

CLIENT’S WORDS

“ My first experience with Wheatbelt Steel was when I had them build a helicopter hangar for me, the building works very well for the purpose and has seen us through a couple of choppers! I would definitely recommend Wheatbelt Steel to any of my friends or others on the quality, reliability and the pride that they take in the erection of the shed from start to finish” – Stuart Smart, Owner

Fully Enclosed Hangar Design

Concrete Landing Pad

Large Doorway Opening

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Aircraft Hangars - Case Study

SPECIFICATIONS


Configuration Fully Enclosed

Overall Dimensions 17m x 16.65 x 4.6m (L x W x H)

Bay Spacing 4.25m


CONSTRUCTION






Roof Cladding Zincalume®, 0.47 TCT

Wall cladding Colorbond®, 0.47 TCT


Downpipe Colorbond®


CUSTOM FEATURES

Doors & Openings 2 x 6.65m Sliding Doors (4.3m Clearance)

Other 4x 6m Runs of Translucent Skylight

Aircell Insulation to Roof

To ensure maximum productivity, minimal injury and best return on investment, it is essential to have a well-designed shearing shed.

Suited to Western Australia’s shearing conditions these shearing sheds offer the benefits of great design and past experience. Layouts are available in straight and curved board fit outs, three, four and five stands, built with high grade steel and fully engineered.

Shearing Sheds

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Shearing Sheds - Case Study

18 X 16 X 4.5MTR - 5 STAND CURVED BOARD SHEARING

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CLIENT Birrawong Pty Ltd

PURPOSE Shearing Shed

LOCATION Badgingarra, Western Australia

PROJECT BRIEF

The client runs a sheep and cropping enterprise in the western district of Badgingarra and required a new shearing shed early 2015 for the shearing season. With a renowned team of shearing talent and experience to cater to, the shed had to be top quality and a good layout with the smallest details


The shearing shed designed and erected was a 5 stand curved board 18x16 shed including full hardwood flooring and rails throughout the holding, force and catch pens with high grade steel and cladding in the structure. All shearing stand equipment and drop chutes were included as well along with swinging opening vents to facilitate airflow on shed walls. Sliding doors were incorporated across the front of the shed to allow ease access for wool bales and auxiliary shearing equipment such as wool press, fleece tables etc

CLIENT’S WORDS

“We are very happy with the shearing shed that Wheatbelt supplied and built for us. The design team worked hard to deliver what we needed. The erection and installation was also no easy part of this whole project yet it was managed very well and the end result speaks for itself”

Shearing Shed & Yards

5 Stand Curved Board Layout

Catch and Hold Pens

SPECIFICATIONS

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Shearing Sheds - Case Study


Configuration Fully Enclosed

Overall Dimensions 18 x 16 x 4.5m (L x W x H)

Bay Spacing 6m


CONSTRUCTION

Column Construction Square Hollow Section (SHS)




Cladding Profile Corrodek®

Roof Cladding Zincalume®, 0.47 TCT

Wall cladding Zincalume®, 0.47 TCT

Gutter Finish Zincalume®

Downpipe Zincalume®

Flashing Finish Zincalume®

CUSTOM FEATURES

Doors & Openings 2 x 3.8m x 5m Sliding Door 1 x 3.2m x 1.8m Sliding Door

Other 1 x 300mm x 3m Vented Ridge Cap 6 x 1500mm x 2300mm Hinged openings Ramp into shed Timber Floor Grating Raised 5 Stand Shearing Board Catching pens to slope 100mm to Front 5 x Down Chutes

Shed Erection Phase

Hinged Ventilation Shutters

Sliding Doors & Concrete Apron

An indoor arena is an asset. It permits the rider to figure together with their horse in all types of weather conditions and protects the arena surface. A well designed arena will offer the equestrian and their horse with years of riding pleasure.

Equestrian Sheds

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Equestrian Sheds - Case Study

67 X 42 X 5MTR EQUESTRIAN ARENA & STABLES

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CLIENT Justin & Sharron

PURPOSE Equestrian Arena & Stables

LOCATION Belhus, Western Australia

PROJECT BRIEF

The joy of horse riding is huge and the client wanted to be able to do this whatever the weather conditions were, be it rain, hail or the harsh summer sun. Wheatbelt Steel was engaged to design, produce and install an all-weather equestrian arena complete with provisional area for stables, tack room and kitchen/office facilities to be incorporated.


A (67m x 42m x 5m) open front structural steel building with Universal Beam RSJ columns and parallel cord web trusses. The building design included (34m x 67m) Arena with a (8m x 67m) lean-to for the inbuilt stables and facilities. Roller doors were installed to allow easy access for loading/unloading horses and feed supplies. The lean-to area was insulated on roof and walls and rotating roof mounted ventilators installed. The tapered gutters allow water catchment to be directed to one end of building to large rainwater tanks.

CLIENT’S WORDS

“Horses are a big part of our life, so we went looking for a solution that allowed us to facilitate the hobby together as a family whenever we wanted. Wheatbelt Steel has delivered a great result, we can now go riding regardless of the weather, the kids have somewhere safe to play and the horses all have first class stables. Overall we are very happy with the building and have had lots of people asking about it.” – Sharron, Owner

Main Arena Area

Open Front Design

Concrete Walkways

Equestrian Sheds - Case Study

SPECIFICATIONS

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Configuration Open Front (with lean-to)

Overall Dimensions 67m x 42m x 5m (L x W x H)

Bay Spacing 8.4m

CONSTRUCTION


Rafter Construction Parallel Cord Web Truss




Roof Cladding Finish Colorbond®, 0.47 TCT

Wall cladding Finish Colorbond®, 0.47 TCT


Downpipe Finish PVC


CUSTOM FEATURES

Doors & Openings 2 x Manual Roller Doors 4 x Windows 4 x Electric Roller Doors 6 x Stable Openings 4 x Sliding Doors

Ventilation 4 x 300mm Whirly Vents

Insulation Aircell® Insulation to Stable Roof & Walls

Other 1.5m Skirt under gutter on Open Side Tapered Gutters to one end

Erection Stage

Lean-to Area

Access Doors

Engineering Drawings of Past Projects

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CanopiesCanopies are an excellent option to provide protection from weather and also enhance the appearance of your building. All canopies are cantilevered, which means there are no columns and makes the area free of obstructions.

Bunding

Bunding is most popularly used in workshop wash bays and is mandatory in chemical sheds. Coming is serveral different forms, square edge, drive over and flexible rubber, bunding will ensure any liquid leakage will stay within the designated area and not contaminate other products stored within the shed.

Service Pit

Service pits in your workshop are the most efficient way to maintain your machinery as it allows users to work from underneath and above the vehicle at the same time. A service pit is also cost effective as it does not require regular maintenance and provides the upmost safety.

Dado/Tilt Panel

There are many benefits to concrete tilt panels ranging from weather proofing, to security, maintenance and aesthetics. Concrete tilt panels are the preferred option in most commercial sheds as well as grain and fertiliser sheds as they ensure the assets within the shed are protected in all environments.

ConcreteSlab

A concrete slab is the most durable foundation for a shed, providing a base that is not only stable but also weather proof and easier to maintain than a natural dirt floor. In chemical sheds, a concrete slab floor is mandatory in meeting storage compliancy.

Optional Features

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Optional Features

DoorsSliding Doors

• Full welded RHS frame

• Easy Clean door track system

• Heavy duty galvanized wheels with roller bearings and stainless steel pins.

Gantry CraneThis is one of our options that can be engineered into your building which is something to consider in your planning if you are looking to install an overhead crane in the future.

MezzaninesMezzanine structures can be free standing or suited to fit the shed structure and are a great way of gaining extra storage or work area. All mezzanines are engineer designed and can be fitted with a staircase and safety railing.

Column RemovalWheatbelt Steel sheds can be engineered to remove columns if you are looking for a larger opening. This is often called a clearspan and can be fitted with our unique sliding door giving you a large obstruction free opening.

Personnel Doors

High Quality double skin Larnec door with security lock. All doors come in either colourbond or Zinc finish.

Roller Doors

There are two types of roller doors:

• Roller Shutter: Consists of slat panels joined together (Suitable for large openings)

• Roller Door: The door is one long formed piece of metal.

Door can be fitted out as either a manual operation or electronic operation (240V or 415V motor)

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Optional Features

VentilationRidge Vent

Let’s the hot air escape and allows for airflow. Comes in various sizes & widths, and can have the option of opening and closing shutters.

Aircell

Is an 8mm thick high performance reflective air bubble insulation that is easy to lay and is particle free.Both can be fitted to the roof and walls.

SkylightsThis is an excellent way of using natural light hence saving power. Wheatbelt Steel uses an industrial grade 2400gsm skylight, with a safety mesh suited to meet the Building Code of Australia (BCA).

InsulationAnticon 55 (standard)

Is a layer of silver paper overlaid insulation and can be supplied in various thicknesses and complies with the BCA compliant roofing system to R3.2, using anticon 100HP.

Whirly Vent

The spinning of the turbine extracts air from the building comes in various sizes and colours.

Wall Vent

Allows for airflow through the building. Comes in various sizes & widths, and can have the option of opening and closing vent.

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P 1800 800 909 | F 1800 800 910 | E [email protected] | W www.wheatbeltsteel.com.au

shed product guide - wheatbelt steel€¦ · column construction universal beam (rsj) rafter...

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