sheeter retrofits featuring e.c.h. will and jagenberg tension control upgrades
TRANSCRIPT
Sheeter RetrofitsFeaturing E.C.H. Will and Jagenberg Tension Control Upgrades
Before Upgrade
Hoses & ductwork for brake dust removal
E.C.H. Will RetrofitStep 1: Upgrade Tension Brake
Existing automotive style brakes dissipate very little heat!
Automotive vs. Converting Brakes
Automotive Brakes (caliper) brakes are designed for
tight spaces & quick stopping
Converting Brakes (Montalvo) brakes are designed for
continuous operation & rapid heat dissipation
E.C.H. Will RetrofitStep 1: Upgrade Tension Brake
Remove old brake Install new hub onto shaft
Easy Retrofit Installation
E.C.H. Will RetrofitStep 1: Upgrade Tension Brake
Install Brake Spider Platefeaturing Quick Change V Pads
Easy Retrofit Installation
Attach Brake Disc
Done!
E.C.H. Will RetrofitStep 1: Upgrade Tension Brake
Side view of brake installed on unwind stand
Montalvo brakes are designed to be easily mounted to existing stands
Installed brake with safety cover
E.C.H. Will RetrofitStep 1: Upgrade Tension Brake
Existing Dancer Assembly
Dancer roll being used to control tension
E.C.H. Will RetrofitStep 2: Upgrade Dancer Assembly
Hardware being used to control dancer position
Montalvo Load Cells Replace Dancer AssemblyPrecisely and continuously measure tension directly from web
E.C.H. Will RetrofitStep 2: Upgrade Dancer Assembly
Load cells installed where the dancer was previously located
T Series Flange Mount Load Cells Shown(now ES Series)
Montalvo Load Cells Can Utilize the Dancer’s Rollers
E.C.H. Will RetrofitStep 2: Upgrade Dancer Assembly
Existing dancer roller with shortened shaftLoad Cell
Montalvo load cells provide web tension measurement directly from the material to the tension controller which automatically
controls torque to maintain smooth, consistent tension.
E.C.H. Will RetrofitStep 3: Tension Controller Install
Z4 Tension ControllerS4 Tension Controller
Tension controllers can be installed on each stand or all at the operator station
E.C.H. Will RetrofitStep 3: Tension Controller Install
Completed Retrofit
E.C.H. Will Retrofit
Before Upgrade
Jagenber Retrofit
Completed Brake Upgrade
Jagenber RetrofitStep 1: Tension Brake Installation
Completed Load Cells Installation
Jagenber RetrofitStep 2: Load Cell Installation
Installation of RE4 Range Expander Allows you to run low torque and low tension but still stop at high torque, as well as
gain increased precision from full roll to core
Jagenber RetrofitRange Expansion
Tension Controller InstallationAll installed in singular cabinet
Jagenber RetrofitStep 3: Tension Controller Installation
