shell & tube heat exchanger (bem) design & estimation
TRANSCRIPT
Shell & Tube Heat Exchanger (BEM) Design & Estimation Spreadsheet
Version 1.4
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Details
Version : 1.4Release Date : 16 October, 2021Software : Excel Size : 1.5 MBDesign Type : Mechanical
Design Code : ASME Sec. VIII Div. 1 & TEMATEMA Type : BEM
Options :TEMA Class : R and CBHE Position : Vertical and HorizontalPasses : 1, 2, 4, 6, 8, 10, 12Body Flange : Intergal Ring and Weld NeckNozzle Flange : Slip On and Weld NeckTubesheet & Body Flange Cons. : Forge and PlateMaterial : SS304, SS304L, SS316, SS316L,CS (SA516) and Custom to add
Calculations available :Shell Thickness ‐ ASME UG 27 (1) and TEMA R & CB 3.1.3Dish End Thickness ‐ ASME App. 1‐4c and TEMA R & CB 3.1.3Tubesheet ‐ TEMA RCB 7.132Body Flange ‐ ASME App. 2 2‐7 a)Nozzle ‐ ASME UG 45Baffle ‐ TEMA R & CB 4.4.1Tie Rod ‐ TEMA R & CB 4.7.1
Output : 1. BOQ with Costing.2. G.A Drawing (Hori. Pos. Only) in PDF File. Purpose : Pre‐Bid/Costing and making fabrication drawing (Drg. not to use for fabrication purpose)
PASS PATTERNS
2 PASS
6 PASS
12 PASS
8 PASS
10 PASS
4 PASS
Shell & Tube Heat Exchanger (BEM) Design & Estimation Spreadsheet v1.4
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ScreenshotsShell & Tube Heat Exchanger (BEM) Design & Estimation Spreadsheet v1.4
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Input Sheet
TEMA Class C,B GROSS 78.15 Min. ConsiderOrientation Horizontal EFF 75.97 Main Shell SA240 Gr.316 4.0 4Process Side Shell Side Channel Shell SA516 Gr.70 8.0 8
Shell Side Tube Side Dish Head SA516 Gr.70 8.0 10 42 Max6 4 Body Flange SA266 Gr.2 48.8 50 Bolt 20 M 20 Nos200 100 Tubesheet SA182 F316 31.2 36 48 Max200 74.7 Full Spot Partition Plate SA516 Gr.70 10 101 2 Baffle SA240 Gr.316 4 4
SS316 CS 700 3 10 Dia.
Inlet 100 NB 150 NB 6 NosOutlet 100 NB 150 NB Spacer SS316 15 NB SCH 10Vent 40 NB 40 NB Nozz. Flange (SS) SA182 F316 150# 150#Drain 40 NB 40 NB Nozz. Neck (SS) SA312 TP 316 SCH 40 SCH 40
Nozz. Flange (TS) SA105 150# 150#Shell ID 550 Nozz. Neck (TS) SA106 Gr.B SCH 40 SCH 40
OD 19.05 Gasket PTFE 3 3Thk 1.245 Baffle Qty 4 Fastner SA193 Gr.B7 ‐‐ ‐‐
Length 3658 Spacing 300Qty 357 Inlet Spacing 300 HTA m²Pitch 23.81 % Cut 25Layout 30 Position Vert.
76.49
ForgeBody Flange Cons.Tubesheet Cons.
Design Pressure kgf/cm2gDesign Temperature °C
Mean Metal Temperature (Shell/Tube) °C
MaterialCorrosion Allowance
Nozzle Flange Type
No. Passes per Shell
Nozzles
HTA m²
Tube
Radiography (SS/TS)Body Flange Type
Weld Neck
ForgeIntegral Weld Neck
Description Material Thk/Size
Tie Rod SS316
Shell & Tube Heat Exchanger (BEM) Design & Estimation Spreadsheet v1.4
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DETAIL DIMENSION OF ASSEMBLY
550
4
550550
8 8
675
675
630
630
630
630
598 598
595
595
555
555595
595
540
540
36 36
20
20 22 2220
20
3 3
50 50
3652
5 555
5 521 21
10 1088
2378
4
4 30025 V
466138 138166
10
5 5
MATERIAL OF CONSTRUCTION FOR MAJOR COMPONENTS:
COMPONENT MATERIALSA213 TP316SA182 F316SA240 Gr.316SA516 Gr.70SA516 Gr.70SA266 Gr.2
TUBESTUBESHEETMAIN SHELLCHANNEL SHELLCHANNEL D'ENDCHNL. FLANGE
SADDLE SUPPORT
SS316SA240 Gr.316
PTFE
SA193 Gr.B7
CSWRAPPER PLATEPASS PARTITION PLATE
TIE‐RODBAFFLE PLATE/SEALING & SLIDING STRIPGASKET GIRTH FLG. (T./SHT TO CH. FLG.)GASKETS NOZ. FLG. (SHELL)GASKETS NOZ. FLG. (CHANNEL)BOLTING (GIRTH FLANGES)BOLTING (NOZZLE FLG.) SHELL SIDEBOLTING (NOZZLE FLG.) CHANNEL SIDE
SA516 Gr.70SA240 Gr.316
D 40 40 150# WNRF 150V2 40 40 150# WNRF 150V1 40 40 150# WNRF 150N4 150 40 150# WNRF 150N3 150 40 150# WNRF 150N2 100 40 150# WNRF 150N1 100 40 150# WNRF 150
Size NB Sch. Class Type NOZZ. PROJ.FLANGESNOZZLE SCH.
ServiceNozz. No.
CHANNEL DRAINSHELL VENTCHANNEL VENTCHANNEL INLETCHANNEL OUTLETSHELL OUTLETSHELL INLET REV.
NO.DRAWING NO. QTY
COMPANY NAME
CLIENT DATETITLE ENQUIRY NO.
UNITkgf/cm2 g
°Ckgf/cm2 g
mmNos.
°CRADIOGRAPHY Full SpotJOINT EFFICIENCY 1 0.85
CORROSION ALLOWANCE 0 3NO. OF PASSES 1 2
HEAT TREATMENT NA NA
DESIGN CODE ASME SEC. VIII DIV. 1 & TEMA CLASS REFF. HTA (m²) 76.49
200 100TEST PRESS. (HYDRO) 7.8 5.2
DESIGN PRESSURE 6 4
FLUID (CIRCULATED)
DESIGN TEMPERATURE
MDMT
SHELL SIDE TUBE SIDE
NOTES :‐1. TUBE TO TUBESHEET JOINT : SEAL WELD JOINT & GROOVED EXPANSION2. EXPANSION BELLOW : NO
2 PASS
661650
6
12
665016
6
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OutputShell & Tube Heat Exchanger (BEM) Design & Estimation Spreadsheet v1.4
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