shellmax boiler design calculation

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Standard Design Pressure 10.54 & 17.5 kg/cm² g HEATING SBU Cooling & Heating Division Capacity Range 1000 to 10000 kg/hr Fully Packaged, 3 Pass, Smoke Tube, Oil / Gas Fired Steam Boiler TM SHELLMAX

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Boiler Design Calculation

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HEATING SBUCooling & Heating Division

TM

SHELLMAX

Fully Packaged, 3 Pass, Smoke Tube, Oil / Gas Fired Steam Boiler

Capacity Range

Standard Design Pressure

1000 to 10000 kg/hr

10.54 & 17.5 kg/cm g

Unique design features Fully packaged unit: Completely pre-insulated,

pre-wired and packaged unit with monoblocburner and boiler mounted control panel. Compact design: Specially designed for light oiland gas firing, compact build ensures lower footprint area. Efficiency enhancement: Modular type finnedCorrugated furnaceFinned tube for economisertube economiser can be integrated with main unitto enhance efficiency up to 94%. Corrugated furnace: Increases heat transfer area, offers flexibility for thermal expansion and ensures minimal stress transfer totube plate.

Technical specificationsDescriptionCapacity (F&A 100C)Design Pressure (SVLOP)EfficiencyDiesel / Natural gasNatural Gas (with Economiser)FuelFuel Firing SystemFuel ConsumptionDiesel / Natural gasNatural Gas (with Economiser)Connected Electrical LoadDieselNatural GasDimensions & WeightABCDEFGChimney Top DiameterDry Weight (10.54 / 17.5)Flodded weight (10.54/17.5)

Unitkg / hrkg / cm2g

SM-10DL1000

SM-15DL1500

SM-20DL2000

kg / hr / Nm3 / hrNm3 / hr

58/7168

87/107101

116/142135

173/214203

kWkW

4.24.2

4.94.9

6.76.7

mmmmmmmmmmmmmmmmtonnetonne

38402235265315003325202021603504.5 / 5.08.7 / 9.2

43702350273318503840215021804005.5 / 6.010.8 / 11.5

46022364272718503825210023004005.8 / 6.510.9 / 11.6

%%

SM-30DL3000

SM-40DLSM-50DL4000500010.54/17.5As per BS 845 Part 1 NCV Basis8994Diesel / Natural GasPressure Jet, Mono Bloc (Make - Oilon)

SM-60DL6000

SM-80DL8000

SM-100DL10000

289/357338

347/428405

462/571541

578/714676

9.09.0

231/28527010.54/17.511.011.0

13.512.0

17.015.5

19.217.0

28.524.5

51312456285322004325210023004507.0 / 8.514.0 / 15.2

54202700327324504625237026605509.1 / 10.718.5 / 20.0

593828483273270048752400266060010.0 / 12.019.50 / 21.5

660829983473320054252550281065012.0 / 14.024.5 / 26.5

715830793573360059752650295070014.0 / 17.028.3 / 30.8

769833263838400064752850315080017.0 / 20.535.7 / 39.0

Note :Design Standard-IBR. Efficiency is calculated based on NCV of Diesel as 10500 kcal/kg and Natural Gas as 8500 kcal/Nm. Economiser is recommended as HRU for NG firing. Above mentioned weight and dimensionsmay vary with actuals. Please refer to offer document for more details.

General arrangementControl PanelOilon Burner

Feed water pump

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THERMAX LIMITED

Heating SBU, C&H DivisionD-13, M.I.D.C. Industrial Area, R. D. Aga RoadChinchwad, Pune - 411019, INDIATel.: +91 - 20 - 27470436, 27475941/ 42, 66122100Fax: +91 - 20 - 27472049E-mail: [email protected]

C

G

DA

THERMAXSUSTAINABLE SOLUTIONSENERGY & ENVIRONMENTBoilers & HeatersAbsorption CoolingCaptive Power

Water & Waste SolutionsAir Pollution ControlChemicals

REGIONAL OFFICES n New Delhi n Mumbai n Kolkata n Chennai n Ahmedabad n Bangalore n Hyderabad n Pune INTERNATIONAL OFFICES n UK n USA n UAE n GermanyArabia n Thailand n Malaysia n Phillipines n China n Brazil n Peru n Chile n Bangladesh n Srilanka n Kenya n Nigeria n Indonesia

n Belgium n Denmark n Russia n Saudi

In view of our constant endeavor to improve the quality of our products, we reserve the right to alter or change specifications without prior notice. All photographs shown in this publication are representative in purpose and are to be used forreference purpose only. Whilst this information is given in good faith, no warranty or representation is given concerning such information which must not be taken for establishing any contractual or other commitment binding on ThermaxLtd. For actual details and specifications, please refer the Thermax offer document.