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SHIPBUILDING AND MACHINERY

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SAM – SHIP BUILDING AND MACHINERY a.s. is a qualified producer

of machinery products. Main part of products are exported to the

European Union countries. The Company has three production plants

in Slovakia – Komarno, Bratislava and Liptovsky Mikulas. The company

is a holder of quality management certification and other permits which

are documenting personal and technological competence to produce

technically complicated products for several idustries. The company has

implemented SAP ERP system as a support for its activities. Priority of

all the staff in SAM – SHIPBUILDING a.s. is to provide complex quality

performance and services in time according to customers request.

Production in our Komárno plant started in 1898. The plant produces the following goods: steel hulls of ships – CASCO with a GL certificate, welded and steel components for building and road machines, such as underframes, booms and transversal beams and pylons as well as it makes components for recycling machines made for eco-logical waste treatment.

Production program:> cargo ships, floating cranes, technological

vessels, split hopper barges

> welded and machined steel components for

construction and road equipment, undercarriages,

booms and traverses

> cutting tables for environmental waste handling

KOMÁRNO PLANT

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PRODUCTS

UndercarriagesProduction of undercarriages and parts for earth-

moving machines.

At present we are making undercarriages for

German and French clients. We make them in

piece production as well as in small-scale serial

production. Most of them are undercarriages

for wheeled and caterpillar excavators. Our

undercarriages are used in several well-known

brands of earth-moving machines and are used

in the whole world.

Our Bratislava plant has been dealing with the pro-duction of pressure vessels of all kinds since 1960. Our main field of activity is the production, repairs and assembly of equipment for the chemical, energy, gas and food industries, and we deal with repairs and the maintenance of high-capacity storage tanks. We also deliver and build ready-to-use steel constructions and buildings.

Production program:> production of equipment, delivery and assembling of

investments for chemical, energy and gas industry

Deliveries:> steel construction and technological equipment

> production and assembling of pipes, surface

treatment and insulations

> deliveries focused on refineries, petrochemical

industry, pumping stations, equipment for mining and

storage fields including storage tanks

Production equipment and parts for mining, chemical and energy industry:> heat exchangers and pressure vessels, columns and

tanks

> machinery and machinery parts

> steel constructions

BRATISLAVA PLANT

KOMÁRNO PLANT

VesselsVessels are produced based on licence documenta-

tion, which redrowed for the local plant conditions.

Experienced shipyard team is delivering floating cra-

nes, split hopper barges, towing boats, cargo ships

for satisfied customers.

We are securing the production as from purchase

of materials up to assembling of delivered parts and

equipment with own team the surface treatment is

realized by experienced external company speciali-

zed for surface treatment.

> railway tanks

> steam boilers

> furnaces

Assembling works:> assembling of own products

> assembling of investment equipment – technologies

and piping

> disassembling and assemling by repairs

Revision and revamp of technological equipment:> revision of heat exchangers, pressure vessels,

columns and tanks

> revision of technological equipment

> revision of pipings and their equpment

> diagnostic works

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Recycling machinesOn the basis of documentation provided by the

customer we produce various kinds of recycling

machines used for the reduction of waste. Recycling

machines play a great role in environmental protec-

tion. Our recycling machines are mainly built from

Hardox plates, which guarantee the durability of the

machines even in the harshest conditions.

We have set up cooperation with a Danish company

to produce equipment for waste treatment.

BRATISLAVA PLANT

Pressure vesselsOne of the main activities of our METALCHEM plant

in Bratislava is the production of pressure vessels. We

produce pressure vessels from carbon and austenitic

materials including surface treatment for the chemical,

petrochemical gas and energy industries. The pro-

ducts are the following: columns, heat exchangers,

molecular sieves, reactors, extractors, vacuum ves-

sels, convectors, absorbers, separators, air coolers.

The above items are produced according to approved

documents provided by the customer or according to

our own design documents approved by the custo-

mer. The certificates are issued by a representative of

a technical inspection authority (TI SR, TÜV, ASME)

including the passport of the vessel.

Industrial equipment for use in the food industry is also

produced in our Bratislava plant.

Ready-to-use constructions and products, assembly and repairsOn the basis of our customers‘ requirements we

supply ready-to-use constructions and products.

We also repair and reconstruct technological equip-

ment and that mainly for the petrochemical, chemi-

cal and energy industries.

We also deal with emergency repairs as well as with

planned reconstructions and general overhauls.

High-capacity storage tanksOur firm can also produce and deliver high-capacity

storage tanks mainly for the petrochemical industry.

We deliver our high-capacity storage tanks for

crude oil and oil products including the construction

materials. We carry out their surface treatment and

the necessary technical inspections. The tanks are

delivered in a ready-to-use state.

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TECHNOLOGIES

BRATISLAVA PLANT

Planning and engineering drawingsPlanning and preparation of drawings and documentation:

From materials submitted by our customers, such as project drawings, sketches, inspection books, samples

Own development

Preparation of hardness and stability calculations for certification (TNS) according to STN 69 00 10, AD-2000, EN 13 445-3, ASME Section VIII, Div.1, “U“ and “S“ Stamp

Preparation of drawings in INVENTOR 2010

Ownership and use of technical standards STN, DIN, ASME, PED/97 for pressurised and non- pressurised vessels, stable steel constructions

Shearing and cuttingFlame cutting:

With oxygen-acetylene flame 3 – 300 mm

With plasma (under water): 1– 60 mm

With plasma: 1.5 – 110 mm

Pipe and profile bendingPipe bending (cold):

Pipe diameter: 25 – 219 mm

Profile bending (cold):

L profile 50 x 50 x 6 až 160 x 160 x 20 mm

U profile UNP 360

I profile INP 360

H profile HEA 240, HEB 200

Pipe bending (hot):

min. 108 / R min. = 5D

max. 324 / R min. = 5D

WeldingE-welding WIG, MAG, MIG

Welding with additives (external and longitudinal welds)

Max. diameter of cylindrical part welded with addi-

tive: 5000 mm

Sheet / plate formingThickness / min. diameter / length:

min. 1 / 190 / 2000 mm

max. 25 / 600 / 2000 mm

max. 65 / 1200 / 3000 mm (350 MPa)

Cutting operation

Horizontal CNC borer: WD 160 TNC 410

x–12000 mm, y–2200 mm, z–5000 mm

turn table 2000 x 2000 mm, height 1200 mm

weight 20 tons

Horizontal CNC borer: WD 130 TNC 410

x–4800 mm, y–1800 mm, z–800 mm

turn table 2000 x 2000 mm, height 1200 mm

weight 20 tons

WHN 13.8 TNC 426

x–3400 mm, y–2000 mm, z–1150 mm

turn table 1800 x 2200 mm, height 1200 mm

weight 6 tons

WRF 130 TNC 530

x–8000 mm, y–3000 mm, z–900 mm, w–700 mm

turn table 2500 x 3000 mm, výška 2400 mm

weight 25 tons

Turning on carousels:

diameter / height

max. 2500 / 1500 mm

Turning on centre lathes:

max. 2000 / 8000 mm capstan lathe

Ø 1600 above saddle

Ø 2000 without saddle

Planing:

planing area max. 1250 x 3000 mm

planing area of welded bevels Sheet 40 / L=10000 mm

Grinding:

hole grinding: diameter max. 250 mm, L max. 250 mm

grinding of rolled surfaces, diameter / length max. 630 mm / 4000 mm

grinding of levelled surfaces: max. 400 x 2000 mm

grinding of crankshafts: orbital diameter / length max. 630 / 2500 mm, Eccentricity – tap 140 mm

Boring:hole diameter 0.5 – 80 mm

NC boring: at diameter of 50 mm, max. product size 1300 x 1000 mm

Thread rolling: max. diameter of rolled threads: M42

Heat treatmentdiesel powered chamber annealing furnace equipped with a recorder to record the temperature with the possibility of annealing under protective atmosphere

max. temperature: 760 °C

size (width x height x length):

4100 x 3700 x 13500 mm

Surface treatmentJet surface cleaning in a tunnel

DefectoskopyNon-destructive testing

Ultrasonic testing:

testing for internal defects of the material

thickness measurement of materials in the range of 1 to 100 mm

Magnetic testing:

testing of surface and near surface fractures and cracks of ferromagnetic materials

X-ray testing and gamma emitters:

radioscopy of materials of thickness up to 50 mm

radioscopy of pipes

testing for internal defects of materials (bubbles, non-welded base, slag, non-metal impurities)

Penetration tests:

Defect testing of material integrity

Production hallsTechnical capacities in the production areas:

maximum diameter of cylindrical part welded with additive by an automatic welding machine: 5000 mm

maximum load capacity of cranes and turning manipulators: 31 tons

maximum load of mobile cranes: 160 tons

maximum length of products: 40 m in one piece, otherwise 60 m

gate profile: 8 x 8 m

maximum weight when transported on a trailer: 70 tons

maximum load of cranes 90 tons including mobile cranes

mawimum load for Bratislava port 550 tons

port of Bratislava in 3 km distance from production hall

railway sliding inside the production

KOMÁRNO PLANT

Technologies:

> maximum load capacity of cranes and turning manipulators: 20 tons

> individual load capacity of cranes and turning manipulators: 12.5 tons

> maximum length of products: 10 m

> gate profile: 5 m

> products can be dispatched on road, rail and water

Production halls

> maximum load of cranes 50 tons

> covered area for parallel production fo 9 vessels

> 19000 sq meters

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Shipbuilding and transportGANZ DANUBIUS SHIP s.r.o.http://ganzdanubius.eu/

ÖSWAG WERFT LINZwww.oeswag-werft.at

BECKER MARINE SYSTEMSwww.becker-marine-systems.comwww.lng-hybrid.com

ČESKÉ LODENICE, a.s.www.ceskelodenice.cz

IHC HOLLAND MERWEDE BVwww.ihcmerwede.com

DMS s.r.o.

UnderframesTEREX Deutschland GmbHwww.terex.de/de/

CATERPILLAR France S.A.S.www.caterpillar.com

SENNEBOGEN Maschinenfabrik GmbH, D-Straubingwww.sennebogen.com

EcologyMETSO, Denmarkwww.metso.com

EnergeticsExconwww.excon.com

PALL, Germanywww.pall.com

LAVIMONT, Czech Republicwww.lavimont.cz

SLOVNAFT, Slovakiawww.slovnaft.sk

PVA TEPLA AG, Germanywww.pvatepla.com

Food industryGEAwww.gea.com

Chemical industryAndritz KMPT GmbH, Austriawww.andritz.com

TALMAXhttp://talmax-engineering.com

MOL GROUPhttp://molgroup.info

INEOS – Germanywww.ineos.com

SASOL – Huntsman, Germanywww.sasol.com

SCHMETZ, Germanywww.schmetz.com/en/

BASF, Germanywww.basf.com

BAYER, Germanywww.bayer.com

TATE & LYLE, Francewww.tateandlyle.com

RÜBIG, Austriawww.rubig.com

KOCH GLITSCH INOVATION, Italywww.koch-glitsch.com

ENVIRON, Slovakiawww.environ.sk

ZENTIVA, Slovakia

HNOJIVÁ DUSLO

DUSLO, Slovakiawww.duslo.sk

SLOVNAFT, Slovakiawww.slovnaft.sk

ZOLTEK Zrtwww.zoltek.com

PVA TEPLA AG, Germanywww.pvatepla.com

AIR LIQUIDE, Francewww.airliquide.com

Certification to carry out the assembly, repair and reconstruction of pressure equipment

Certification for the welding of railroad steel constructions similar to bridges

Certification for the non-destructive testing of rail vehicles

Certification for the welding of rail vehicles

GSI SLV

Certification of pressure vessels

TISR – pressure equipment

TISR – gas appliances

ASME S stamp

ASME U stamp

AD 2000 Merkblatt

EN ISO 3834-2

PED 97/23/EC

CERTIFICATES REFERENCES

QualityQuality of all our products is secure by qualified labor force and application of quality management according DIN

ISO 9001:2008. Certificate for QMS is issued by TÜV. The company is owning the big welding licence accordin

DIN 18 800 part 7 and DIN 15018 for welding of S 235, S355, S690Q materials. This licence is issued by SLV

Hannover, Germany.

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SAM - SHIPBUILDING AND MACHINERY a.s.

Contact:

Vlčie hrdlo 5985820 03 BratislavaSlovakia

Secretary: +421-2-20 96 90 50Sales: +421-2-20 96 92 51Fax: +421-2-20 96 99 01E-mail: info_BA@samstroje.sk

www.samstroje.sk/en