shop & field services · new buss rings . all field coils and pole pieces removed . insulation...

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SHOP & FIELD SERVICES

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Page 1: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

SHOP & FIELD SERVICES

Page 2: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 3: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 4: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 5: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Isotropic insulation

Page 6: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Isotropic insulation

Page 7: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 8: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 9: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 10: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 11: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 12: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

New Buss Rings

Page 13: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 14: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

All field coils and pole pieces removed

Page 15: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Insulation cured and tight for added heat sink

Page 16: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Reinsulated turn to turn before assembly to

pole piece

Page 17: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 18: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 19: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Precision V-blocks

Hannon fabricated drive unit

Page 20: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 21: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Induction heaters for thermal expansion

Fabricated manifold to apply liquid nitrogen to shaft

Page 22: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 23: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 24: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Added risers supports for extra stability

Page 25: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Rotor and stator floated together on sight to save

shipping cost

Page 26: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Isotropic insulation installed to assure mechanical and electrical

strength

Hannon designed risers

Page 27: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Field coils

Cage winding

Shorting ring

Page 28: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Altered shaft

Fabricated base

Page 29: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 30: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Damaged insulation

Page 31: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Shorted bars

Page 32: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 33: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 34: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 35: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 36: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 37: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 38: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

New frame fabricated and stressed relieved

New laser cut laminations

Page 39: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Weld , machine and new key to correct loose fit

Page 40: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 41: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 42: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 43: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Lifting device designed, engineered and tested on site

Page 44: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Rigging and lifting devices supplied by Hannon service vehicles

Page 45: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Cracked rotor bars

Page 46: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

90

95

100

105

110

115

120

125

130

135

140

145

150

155

160

°F

S02 S03 S04

S05S06

S07

S01

Page 47: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 48: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 49: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Series1

Page 50: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 51: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 52: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole

Eccentricity frequency determined by # of

rotor bars times speed.

Searches for 1st and 3rd sidebands of

eccentricity frequency.

20db above noise level is cause for

concern.

Page 53: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole
Page 54: SHOP & FIELD SERVICES · New Buss Rings . All field coils and pole pieces removed . Insulation cured and tight for added heat sink . Reinsulated turn to turn before assembly to pole