Short Catalog 20144th Edition

The essence happens in a thin layer

2

Turnkey Solutions

3

Pre- and Post-Treatment

Coating

Quality Control

Stripping

Handling

Cleaning

PL1001

PLATIT's turnkey systems include all necessary peripheral equipment and technologies for:

urface pretreatment by polishing, brushing and/ormicro blasting,one-chamber vacuum cleaning with"start-and-forget" operation,stripping of coatings from HSS and carbides,handling for loading and unloading of substratesand cathodes,

quality control systems according to ISO 9001.

•

•

••

•

s

and

2

Turnkey Solutions

3

Pre- and Post-Treatment

Coating

Quality Control

Stripping

Handling

Cleaning

PL1001

p80+

PLATIT's turnkey systems include all necessary peripheral equipment and technologies for:

urface pretreatment by polishing, brushing and/ormicro blasting,one-chamber vacuum cleaning with"start-and-forget" operation,stripping of coatings from HSS and carbides,handling for loading and unloading of substratesand cathodes,

quality control systems according to ISO 9001.

•

•

••

•

s

and

4

+80 80PLATIT and

General Information

Hard Coatings

• Compact hardcoating unit®

• Based on PLATIT LARC technology(2 LAteral Rotating Cathodes)

Hardware• Usable plasma volume: Ø300 x H400 mm

• Max. load: 50 kg

• Cycle time for shank tools (2 µm):ø10 x 70 mm, 162 pcs: 3.5 h

80+p Additional Hardware• Pulsed BIAS supply (350 kHz)• Dust filter for heaters

®

®

• Main standard coatings: TiN, AlTiN, nACo• See all standard coatings on page 10

®

General Information

Hard Coatings

• Compact hardcoating unit®

• Based on PLATIT LARC technology(2 LAteral Rotating Cathodes)

3p211: Dedicated unit for DLC -coatings

Hardware• Usable plasma volume: Ø355 x H460 mm• Max. load: 100 kg• Cycle time for shank tools (2 µm):

ø10 x 70 mm, 288 pcs: 3.5 h

®

®

• Main standard coatings: TiN, AlTiN, nACo• See all standard coatings on page 10

®

®GD

PLATIT /

5

PLATIT

PLATIT

General Information

General Information

Hardware

Hardware

• Compact hardcoating unit® ® • Based on PLATIT LARC and CERC technologies

• 3 cathodes run simultaneously• : 3 LARC - 1 CERC cathode• : Coating unit with 3 LARC-cathodes only• Fully compatible to

• Compact hardcoating unit® ® • Based on PLATIT LARC and CERC technologies

® ®• SCiL option: Sputtered Coating induced LGD• 4 cathodes run simultaneously

• Usable plasma volume: Ø485 x H440 mm• Max. load: 150 kg• Cycle time for shank tools (2 µm):

ø10 x 70 mm, 504 pcs:4.0 h

• Usable plasma volume: Ø500 x H460 mm• Max. load: 200 kg• Cycle time for shank tools (2 µm):

ø10 x 70 mm, 504 pcs: 3.5 h

Hard Coatings3 3• Main standard coatings: AlTiN, nACo , nACRo

• See all standard coatings on page 10• Conventional coatings,

® ®

Triple 3Coatings ®

®

®

®

®

®GD

®GD

Hard Coatings3 4 4• Main standard coatings: AlCrN , AlTiCrN , nACRo

• See all standard coatings on page 10• Conventional coatings• ,

® ®

Triple 3Coatings ® 4Coatings ®

Dedicated Coating Units

PLATIT PL1001 COMPACT

6

• Main standard coatings:TiN, TiCN-grey, AlTiN-G

• See all standard coatings on page 10• Selected

PL1401 for broaches

PL2001 for saw blades

PL1001-DUO with 2 cathodes

PL1001 with 4 cathodes

p603 for saw bands

General Information

Hard Coatings

• High capacity hardcoating unit• Based on PLATIT planar cathodic ARC technology• Coatings on HSS and WC (T £ 500°C)

Hardware

• Usable plasma volume:PL1001: ø700-H700 mmPL1001-DUO: ø575-H700 mm (dedicated machine)

• Max. load: 400 kg• Optional

Triple 3Coatings ®

®GD

7

2DLC - and OXI-Machines

® LARC Glow Discharge®

GD

1

4

23

•

•

•

•

is a new patented methode, that only

works with the LARC cathodes in combination with

and

generates a highly efficient argon

etching for special subtrates with difficult surfaces (e.g. hobs, mold and dies)

The electron stream between the cathodes 1 (or 3) and 2 creates high ion density plasma, which "cleans" even surfaces of complicated subtrates

Pulsing of LGD source ensures high LGD-process stability and suppresses micro-arcs (hard-arcs) generation.

®GD

®GD

® ®

DLCOXI

DLCp80 DLC

OXIPL1001 DLC

8

Generations of CoatingsMicrostructures

Monoblockor gradientcore layer

Multilayercore layer

Nanocompositetop layer

Adhesion layer

Nanocompositetop layer

Adhesionlayer

Gradientcore layer

CT=2.72µm CT=2.32µm

CT=2.5µmCT=1.92µm

1. Generation

2. Generation

3. Generation: 4. Generation:

Monoblock Structure Without Adhesion Layer

Conventional Structures With Adhesion Layer

The monoblock structure without adhesion layer can be produced by the fastest, most economical process. All targets are the same and run during the whole deposition process.

Monoblock

Especially at high aluminum content the monoblock coating should be started with adhesion layer (e.g. TiN or CrN).

At gradient structure the ratio of hard components (e.g. cubic AlN) will be continuously increased obtaining the highest hardness on the top of the coating.

Multilayer structures have higher toughness at lower hardness than comparable monoblock coatings. The "sandwich" structure absorbs the cracks by the sublayers.

Nanolayer is the conventional structure for the so called Nanocoatings. It is a finer version of multilayers with a period of < 20 nm.

At depositing Nanocomposites the hard nanocrystalline grains (TiAlN or AlCrN) become embedded in an amorphous SiN-Matrix.

Gradient (G)Multilayer (ML)Period > 20 nm

Nanolayer (NL)Period < 20 nm

Nanocomposite(NC)

CT=2.52µm

CT=1.84µm

5 nm

Triple 3Coatings ® 4Coatings ®

9

Standard CoatingsThe "parent" coatings determine the application fields of all "children" coatings in the same row. The "children" coatings specify PLATIT's standard

xcoatings, which can be deposited by the machine of the columns. The exponent x (coating ) describes the generation of the coating.

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10

10

11

11

12

12

13

13

14

14

15

15

16

16

17

17

18

18

19

20

TiN

TiN

TiCN-grey

TiCN-grey

TiAlN

TiAlN

AlTiN

AlTiN

CrN

CrN

CrTiN

CrTiN

ZrN

ZrN

AlCrN

AlCrN

AlTiCrN

AlTiCrN

nACo

nACo

nACRo

nACRo

TiXCo

TiXCo

Oxi-Nitride

Oxi-Nitride

nACoX

nACoX

DLC

DLC

SCiL

VIc

VIc

cVIc

cVIc

CROMVIc

CROMVIc

Nitride

Nitride

CROMTIVIc

CROMTIVIc

nACVIc

nACVIc

TiN-SCiL

TiCN-SCiL

211

PL1001

111

411

1 TiN

2 TiCN -grey

2 TiAlN -ML

2 AlTiN

1 CrN

2 CrTiN -ML

2 ZrN

2 AlCrN

3 AlTiCrN

3® 3 VIc : DLC

3® 3 cVIc : TiC+DLC

1® 1 1 cVIc : TiCN +CBC

3® 3 CROMVIc : CrC+DLC

2® 1 2 CROMVIc : CrN +DLC

2® 2 2 CROMTIVIc : CrTiN +DLC

1 TiN

1 TiN

2 TiCN -grey

2 TiCN -grey

2 TiAlN -ML

2 TiAlN -ML

2 AlTiN

2 AlTiN

1 CrN

2 CrTiN -ML

2 CrTiN -ML

2 ZrN

AlCrN -NL3

AlCrN -NL3

4 AlTiCrN

2® nACo

4® nACo

2® nACRo

4® nACRo

TiXCo3®

4® TiXCo

4® nACoX

VIc : DLC2® 2

1® 1 1 cVIc : TiCN +CBC

2® 1 2 CROMVIc : CrN +DLC

2® 2 2 CROMTIVIc : CrTiN +DLC

2® 2 2 nACVIc : nACRO +DLC

1 ® TiN -SCiL1 ® TiCN -SCiL

80

311

1 TiN

1 TiN

2 TiCN -grey

2 TiCN -grey

TiAlN -ML2

TiAlN -ML2

2 AlTiN

2 AlTiN

1 CrN

1 CrN

2 CrTiN -ML

2 CrTiN -ML

1 ZrN

2 ZrN

AlCrN -NL3

AlCrN -NL3

3 AlTiCrN

nACo2®

nACo3®

2® nACRo

3® nACRo

3® TiXCo

4® nACoX

2® 2 VIc : DLC

1® 1 1 cVIc : TiCN +CBC

1® 1 1 cVIc : TiCN +CBC

CROMVIc : CrN +DLC2® 1 2

CROMVIc : CrN +DLC2® 1 2

2 CROMTIVIc : CrTiN +DLC2® 2

2 CROMTIVIc : CrTiN +DLC2® 2

nACVIc : nACRO +DLC2® 2 2

nACVIc : nACRO +DLC2® 2 2

PL70

311-ECO

1 TiN

1 TiN

2 TiCN -grey

TiCN -grey2

2 TiAlN -ML

AlTiN1

AlTiN2

CrN1

CrN1

2 CrTiN -ML

ZrN1

ZrN2

3 AlCrN -NL

3 AlTiCrN

3® nACo

2® nACRo

TiXCo3®

2® 2 VIc : DLC

1® 1 1cVIc : TiCN +CBC

1® 1 1cVIc : TiCN +CBC

2® 1 2 CROMVIc : CrN +DLC

2® 2 2 CROMTIVIc : CrTiN +DLC

2® 2 2 nACVIc : nACRO +DLC

p p p

p p p

10

Coating PropertiesPLATIT 's Standard Coatings 2014

Typical Coating Surfaces (measured by AFM, at 2µm coating thickness)

®SCiLS = 0.03-0.08 µma

®µ-LARCS = 0.003-0.008 µma

requires post-polishing62 µm 62 µm

197 nmARC S = 0.15-0.45 µma

93 µm

4.2 µm

®LARCS = 0.09-0.25 µma

75 µm 75 µm

1.35 µm

Nit

ride

sO

XI

DLC

SC

iL

65.5 µm65.5 µm

2.42 µm

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

PL70

TiN *

TiCN-grey *

®*LT: Low temperature processes possible. VIc : DLC (Diamond Like Coating)® ® ® ® ®Nanocomposite coatings: nACo : TiAlN/SiN – nACRo : CrAlN/SiN – TiXCo : TiN/SiN – SCiL : Sputtered Coatings induced by LARC-GD

The given physical values may vary at different coating structures (mono, gradient, multi- and nanolayers).

®cVIc *

TiAlN

AlTiN

CrN *

®CROMVIc *

CrTiN *

®CROMTIVIc *

ZrN *

AlTiCrN/AlCrTiN

®nACo

®nACRo

®nACVIc

®TiN-SCiL

®Vic *

®TiCN-SCiL

®TiXCo

®nACoX

√

√

PL1001

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√AlCrN

√

√

√

√

√

Friction-(fretting)

coefficient

0.55

0.20

0.15

0.60

0.70

0.30

0.10

0.40

0.10

0.40

0.55

0.45

0.35

0.15

0.40

0.10

0.15

0.55

0.40

0.40

Max. usage tempera-ture [°C]

600

400

400

700

900

700

450

600

450

550

850

1200

1100

450

600

400

400

1200

1200

900

Thickness[µm]

1 - 7

1 - 4

1 - 5

1 - 4

1 - 4

1 - 7

1 - 10

1 - 7

1 - 10

1 - 4

1 - 4

1 - 4

1 - 7

1 - 10

1 - 7

0.4 - 1

1 - 4

1 - 4

4 - 18

1 - 7

Nano-hardness

up to [GPa]

26

40

see page 14

36

32

20

see page 14

30

30 - 25

22

37

41

40

40 - 25

26

see page 14

40

44

40 - 30

36

Color

gold

blue-grey

grey

violet-black

black

metal-silver

grey

metal-silver/ gold

grey

white-gold

blue-grey

violet-blue

blue-grey

grey

gold

grey

blue-grey

copper

black

blue-grey

311

√

√

√

√

√

√

√

√

√

√

√

√

√

√

√

411 311-ECO

√

√

√ √

√

√

√

√ √

√

√

√

√

√

√

√ √

√

√

111 211+80 ppp ppp

11

Main Application Fields

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

TiN

Machine Component

universal use, also for decorative purposes

Forming

molds and dies

Cutting

universal use

TiCN-grey molds and dies, punchingtapping, milling for HSS and HM with coolant

®cVIc from non-carbide wear componentsmolds and dies, punches

for lower frictionaluminium machining to avoid built-up edges

TiAlN drilling and universal use, also for weak machines

AlTiN milling, hobbing, high performance machining, also dry

CrN molds and diescutting wood, light metals like copper, and Al alloys with low Si

®CROMVIc car parts, blisks,sawing parts, copper parts

universal use for forming with lower friction

cutting wood, light metals like copper/ Al alloyswith low Si, also for MQL

CrTiN tool holders, corrosion prot., medical tools

molds and dies with higher hardness, extrusioncutting and forming high alloyed materials with HSS tools

®CROMTIVIc car parts, blisks,sewing parts

molds and dieswith lower friction

cutting high alloyed materials with HSS toolsalso with MQL

ZrN for decorative purposes machining aluminium magnesium, titanium alloys

®nACo hard machining on stable machine, drilling, reaming, grooving

®nACRo friction welding, extrusion, die casting

tough wet cutting of difficult materials (superalloys), micro tools

®nACVIc molds and dies, punchingtapping of high alloyed materials and titanium

®TiN-SCiL tapping, thread forming, gun drilling, reaming

®TiCN-SCiL tapping, thread forming, gun drilling, reaming with MQL

®TiXCo for superhard cutting

®nACoX for components with highly abrasive load HSC dry turning and milling

®VIc wear componentsfrom carbide

punches and forming tools from carbide

cutting light metals, wood, composites and graphitwith carbide tools

AlCrN dry milling, hobbing, sawing

®AlTiCrN molds and dies, stamping, deep drawing, bending, fine universal; wet and dry cutting

Steels

Hardened Steels

Cast Iron

Aluminium

Aluminium

(> 12% Si)

(< 12% Si)

High Alloyed Steels

Superalloys

Copper

Bronze, Brass

Wood

Plastics

nACo

AlTiN

TiXCo

nACo

nACo

AlTiN

nACRo

TiCN

cVIc

ZrN

nACRo

AlTiCrN

CrN

TiCN

CrTiNCrTiN

CROMTIVIc

nACVIc

nACo

AlTiN

TiXCo

nACo

nACo

AlTiN

nACRo

TiCN

cVIc

ZrN

nACo

AlTiCrN

CrN

TiCN

CrTiN

CROMTIVIc

nACVIc

nACRo

AlCrN

TiXCo

nACo

nACo

AlTiN

nACRo

TiCN

cVIc

ZrN

nACRo

AlTiCrN

CrN

TiCN

CrTiN

CROMTIVIc

nACVIc

AlTiCrN

nACVIc

TiXCo

nACo

nACRo

AlTiCrN

nACRo

TiCN

CROMTIVIc

TiCN

nACVIc

AlTiCrN

CrN

TiCN

CrTiN

CROMTIVIc

nACVIc

nACRo

AlTiN

TiXCo

nACo

nACRo

AlTiCrN

nACRo

TiCN

cVIc

ZrN

nACRo

AlTiCrN

CrN

TiCN

CrTiN

CROMTIVIc

nACVIc

nACo

AlTiN

TiXCo

nACo

nACo

AlTiN

nACRo

TiCN

cVIc

TiCN

nACo

AlTiCrN

CrN

TiCN

CrTiN

CROMTIVIc

nACVIc

nACVIc

CrN

nACRo

TiCN

cVIc

CROMTIVIc

nACVIc

CROMTIVIc

CrN

TiCN

CROMTIVIc

AlCrN

nACVIc

TiXCo

nACo

nACRo

TiCN

cVIc

CROMTIVIc

nACVIc

CROMTIVIc

CrN

TiCN

CROMTIVIc

nACVIc

nACRo

nACVIc

CROMTIVIc

cVIc

CROMTIVIc

nACVIc

CROMTIVIc

CrN

TiCN

CROMTIVIc

Cutting Chipless Forming

Drilling Turning Milling Tapping Sawing Reaming

Broaching

Injection

Molding

Stamping

Punching

Forming

coating A

coating B

Primary Recommendation:If available, use this coating for the application.

Alternate Recommendation:Use this coating when the primary recommendation is not available.

Coating Usage Recommendations

Coating Guide

12

The main application fields of the coating components:

• Ti: general component, for wet machining, drilling, turning

• C: for forming and cutting sticky materials at low temperature, for machine components as DLC

• Al: for universal use, for abrasive materials, for dry machining

• Cr: for abrasive and high alloyed materials, also at dry machining, for wood

• Si: general and hard machining as Nanocomposites for rigid machines, for finishing

• O: for high temperature machining, for turning, milling

4.6 4.6

50

28

7.4

27

uncoatedreground

new coated toolreground+recoated

Solid Carbide Drills Tool Life Comparison

2Work piece: wheel hub, Material: 38MnV35, R =800 N/mm , Ext. coolant: emulsion 7%, carbide m

K40UF, d=12.6 mm, a =13.5 mm, v =78 m/min, f=0.25 mm/rev. - Source: Daimler, Germanyp c

tool life [m]

0

20

40

60

TiN TiAlN

51

10.8

Drilling Productivity Improvement with Higher Speed and Feed

Work piece material: GGG40 – ap=60 mmSolid carbide step drill: d=7.1/12 mm – Internal cooling with 70 bar - 5 % emulsion

Source: Sauer Danfoss, Steerings, Denmark

Rotating Stamping Tool Life Comparison

Source; GFE, Schmalkalden, GermanyFa. Thyssen Krupp Presta Ilsenburg, Germany

Average 294'948 pieces

800'000

700'000

600'000

500'000

400'000

300'000

200'000

100'000

0

tool

life

[w

ork

piec

es]

different market coatings1 2 3 4 5 6 7 8 nACRo

160%140%

120%100%

80%60%

40%20%

0%vc [m/min] f [mm/rev] productivity

vf [mm/min]tc/hole [sec] machine+tools

costs/tool use[€]

Lm [holes]

TiAlN nACo

140

200

0.390.43

1475 2.44

2304

1.56

34050 35025 4717

3146

13

Conventional Applications

14

PLATIT 's DLC-Coatings

Comparison of the Most Important Features of PLATIT's DLC-coatings

Name

Availability

Most common coatings

Coating process

Deposition temperature

Composition

Heat resistance

Internal stress

Typical thickness

Electrical conductivity

Hardness

Roughness

Friction coefficient to steel

Wear resistance

Main application goal

st1 generation

1DLC ® (CBC) - X-VIc

Basis coating + DLC1

1cVIc ®

PVD

200 - 500°C

a-C:H:Me - Metal doped DLC

< 400°C

medium

up to 3 µm

good

20 GPa

Ra~0.1µm - Rz~coating thickness

µ~0.15

Wear through after a short time

Improvement of tool's run-in behavior

Lubrication by forming transfer films

nd2 generation rd3 generation

2 2®DLC - X-VIc 3 3®DLC - X-VIc

Recommended as top coating2Basis coating + DLC

Basis coating +

Also without basis coating for carbide

3DLC for non-carbide

2 2 2VIc , , CROMVIc , 2 2CROMTIVIc , nACVIc

® ® ®

® ®

cVIcVIc c3 3 3, cVIc , CROMVI® ® ®

PVD+PECVD

200 - 500°C

PVD, filtered ARC

< 200°C

a-C:H:Si - Silicon doped metal free DLC ta-C - Hydrogen-free DLC

< 450°C < 450°C

lower due to Si high

up to 3 µm up to 1 µm

none none

25 GPa > 50 GPa

Ra~0.03µm - Rz~coating thickness Ra~0.02µm - Rz~coating thickness

µ~0.1 µ~0.1

Wear through after long time Wear through after extra long time

Reducing friction for machine components

Cutting light metals, composites and graphite

Cubic structure of diamond

st PLATIT's 1 generation

rd PLATIT's 3 generation

Hexagonalstructure of graphite

ndPLATIT's 2 generation

3 2DLC structure; sp + sp

3sp

2sp H

CBC

2DLC

3DLC

2CROMVIc ®

300 nm CrN based adhesionlayer; PVD at <220°C

2 µm Si & C H2 2

based multilayer;PECVD at <200°C

3 µm C H based2 2

gradient layer(PECVD) at<150°C

15

Application with DLC Coatings

One of the most important applications is the DLC-coating of valves for the racing and normal road cars, trucks and bikes.

2DLC Thickness Distribution on Valve Shanks for Racing Cars

Tip

Pos 1: 1.5 mm

Pos 2: 10 mm

Pos 3: 20 mm

Pos 4: 30 mm

Pos 5: 38 mm

Pos 6: 50 mm

Pos 7: 60 mm

Pos 8: 64 mm

Thickness distribution

Distance from top [mm]

Film

thi

ckne

ss [

µm

]

6

5

4

3

2

1

00 10 20 30 40 50 60 70

Micro Drilling in Titanium Tool Life Comparison9000

8000

7000

6000

5000

4000

3000

2000

1000

0

Num

ber o

f hol

es

ZrN®MOVIC DLC2 spec.

9

8

7

6

5

4

3

2

1

0

max holes

tested tools[pieces]

out of tolerance[pieces]

piec

es

100

1350

7800

100 µm

2®Coefficient of Friction at 400°C: nACVIc : µ=0.12 ±0.02

Pin on disc wear test with Ti pin grade 5 - r= 10.00 [mm] - Normal load : 2.00 [N] - Lin. Speed : 6.67 [cm/s] - Acquisition rate : 2.0 [Hz] - Rel. humidity: 0%

Sliding Distance [m]

Fric

tion

Coe

ffici

ent

µ

0

0.2

0.4

0.6

0.8

1.0

1.2

0 200 400 600 800 1000 1200 1400 1600 1800

16

byand Triple 3Coatings ®

3®TiXCo : For Superhard Machining, Milling, Drilling

3®nACRo : For Superalloys, Milling, Hobbing

3®nACo : For Universal Use

Dedicated for User's Application

Triple 3Coatings ®

3A: nACRoZ : CrN - AlCrN/NL - AlCrN/SiN1: AlSi(-) – 2: Al – 3: Cr – 4: nonefor hobbing

3B: CSi : TiN - AlTiN - CrSiN1: Ti – 2: Al – 3: CrSi – 4: AlTifor milling soft steels

TiN - AlTiN - nACoCathodes: 1: Ti – 2: AlSi+ – 3: none – 4: AlTi

: 1: Ti – 2: AlSi+ – 3: Al

CrN - AlTiCrN - nACRoCathodes: 1: none – 2: AlSi+– 3: Cr – 4: AlTi

: 1: none – 2: AlSi+– 3: Cr2(nACRo for superalloys)

TiN - nACo – TiSiN Cathodes: 1: Ti – 2: none – 3: TiSi – 4: AlTi

: 1: Ti – 2: Al – 3: TiSi

17

3®AlCrN : For Dry Cutting Abrasive Materials

3UniTriple : For Punches, Molds and Dies

Numbering for Cathodes' Positions in p311 and p411

CrN - AlTiCrN - AlCrNCathodes: 1: Ti – 2: Al – 3: Cr – 4: none

: 1: Ti – 2: Al – 3: Cr

Cr(Ti)N - Al/CrN Multi/Nanolayer - AlTiCrNCathodes: 1: Ti – 2: Al – 3: Cr – 4: none

: 1: Ti – 2: Al – 3: Cr

CrN - Al/CrN Multi/Nanolayer - (AlCrN or AlTiN)Cathodes: 1: Ti – 2: Al – 3: Cr – 4: none

: 1: Ti – 2: Al – 3: Cr

32

1

4

3®AlTiCrN : For Dry and Wet Cutting

Triple 3Coatings ®

®3TripleCoatings aim at combining these 3 features:• optimal adhesion layer (e.g. TiN, CrN)• tough core layer (e.g. multi- or nanolayer coatings)• hard wear resistant toplayer (e.g. Nanocomposites)

18

Applications with

®3Interrupted Dry Turning with Coated Ceramic Inserts by nACo

Material: Austempered Ductile Cast Iron, ADI 900, ≈ HBWT2,5/187,5Inserts: CNGX 120716 ceramic - vc=270 m/min, f = 0.4mm - ap=2mm, dry

Tested by GFE, Schmalkalden, Germany

325

CVD-1 CVD-2 CVD-3 PVD-1 CBN-1 CBN-23®nACo

2

4 3

1 1 1

1314

12

10

8

6

4

2

0

Max. number of cuts at VBmax = 0.2 mm

Work piece material: X210Cr13, 1.2080, 64 HRC – Tool: Ball nose end mill – d=6mmn= 16’820 1/min – ap=0.09 mm – ae=0.06 mm – f=0.1 mm/rev

Coolant: cold air 5 bar – Developed and tested for HyoShin, South Korea

Super Hard Milling Wear Comparison

Special market coatingfor hard cutting

0.40.35

0.3

0.25

0.2

0.15

0.1

0.05

0

Wea

r VBm

ax [

µm

]

0.31

0.16

3TiXCo

Work piece material: 34CrNiMo6 (1.6582)vc=45m/min, fn=0.12 mm/rev, RPM=500

Coolant with oil - Source: Unimerco, Sund, DK

Hobbing Tool Life Comparison

1 - 3 4 - 6 7 - 9 10 - 12 AverageTool number

1000

0

2000

3000

4000

5000

6000tool life [work pieces]

AlTiCrN3®TiAlN AlCrN

Scatter

2775 33

00 4650

Triple 3Coatings ®

Solide carbide drill; Ø 8 mm; DIN6539-D8 Work material 42CrMoV, HRC 30~32;successive cutting; drilling depth ap=24 mm Vc 150 m/min; 5968 rpm; feed/rotation f=0.15 mm;

feed rate vf=895 mm/min; coolant 8% – Source: TDC Dalian, China

–

Source: Feintool, Lyss, Switzerland

Drilling

Fine Blanking

Tool Life Comparison

Comparative Analysis (SEM) after 30'000 Strokes

Number of holes

19

Applications

2000

1500

1000

500

0

764867

650

971

1678

TiAlN (1) TiAlN (2) AlTiN+ TiAlSiN 3nACRo

2Work piece material: cold working steel - Rm=1000 N/mm - Insert: WPR 16 AR - vc=240 m/minn=4775 1/min - fz=0.4 mm - vf=3820 mm/min - ap=1.5 mm - ae= 1.0 mm

Developed with LMT Kieninger, Lahr, Germany

Mold and Die Milling Wear Comparison after 1.0 h of Roughing

AlCrN Nanomold gold

250220

110

200

150

100

50

0

VB-average [µm]

TiCN Standard-AlCrN

®3Dedicated TripleCoating®3based on AlCrN

Coating detached, mainte-nance urgently needed.

Element requirespreventive maintenance.

Element can continue inservice.

20

by

CrTiN - AlTiCrN-G - Al/CrN Multilayer - AlTiCrN - (CrCN optional)Cathodes: 1: Ti – 2: Al – 3: Cr – 4: AlCr

CrTiN - AlCrTiN-G - Al/CrN Multilayer - AlCrTiNCathodes: 1: Ti – 2: Al – 3: Cr – 4: AlCr

4®AlTiCrN : For Tapping and Forming

4®AlCrTiN : For Wet and Dry Machining

TiN - AlTiN-G - AlTiN-NL - nACoCathodes: 1: Ti – 2: AlSi – 3: none – 4: AlTi

4®nACo : For Universal Use

CrN - AlCrN-G - AlCrN-NL - nACRoCathodes:1: Cr – 2:AlSi+ – 3: Cr – 4: AlCr

p311: 1: AlSi(-) – 2: Al – 3: Cr – 4: none

4®nACRo : For Superalloys

TiN - AlCrTiN-G - AlCrTiN-ML - TiSiNCathodes: 1: Ti – 2: Al – 3: TiSi – 4: AlCr

4®TiXCo : For Superhard Machining

TiN - AlTiN - nACo - AlCrONCathodes: 1: Ti – 2: AlSi+ – 3: AlCr-OXI – 4: AlTi

4®nACoX : For HSC Dry Turning and Milling

4Coatings ®

21

3TripleCoatings and Oxynitride-Coatings at Dry Turning with High Cutting Speeds®

AlCrONnACoAlTiCrNTiN = adhesion layer

vc=200 - 350 m/min f=0.25mm/rev, a=1.5 mmMaterial: C60 (1.1221), HB225 tool life end criterium: VBmax≤200 µm

Measured at TH Budapest

– –

CNMG 120408-PM

50

40

30

20

10

0

Tool

life

; Tc

[min

]

200 250 300 315 330 350Cutting speed; vc [m/min]

nACoX4® with insertfrom manufacturer A

4nACoX ® with insertfrom manufacturer B

3nACo ®

Standard coatingof insert manufacturer A

Applications with 4Coatings ®

Work piece material: X155CrVMo12 - 1.2379 – Rm=1150 N/mm2 – Coolant emulsion 7%Tool: solid carbide drill: Ø 6.8 mm; Edge preparation: 50 µm – Coating thickness: 3 µm

vc=70 m/min – f=0.16mm/rev ap=15 mm – Tested at GFE, Schmalkalden, Germany –

Drilling in High Strength Steel with 4 Generations of Coatings

1AlCrNmarket coating

2TiAlSiNmarket coating

3nACo 4TiXCo

Tool life [m]

4Wear Comparison at Milling with QuadCoatings ®

Tools: Solid carbide end mills – d=8 mm – z=4 - ap=5 mm – a=3.5 mm –vc=110 m/min – f=0.24 mm/rev – Work piece material: DIN 1.2085 – X33CrS16 –

Rm=1000 N/mm2 – 26.3 HRC – External minimum lubrication

90100

80706050403020100

VB [

µm

]

AlCrNmarket coating

AlCrN+market coating

AlCrSiNmarket coating

®4nACRo

AlTiCrN ®4

0 50 100 150 200 250milling time; Tc [min]

0

10

20

30

40

50

60

7080

31.7

45.3 47.6

70.2

Variable Costs Total Costs

Comparison of the Loading Capacity of PLATIT's Standard Units600%

500%

400%

300%

200%

100%

0%PL70 p80 p111 p311 PL1001

Profit / Investment

The costs are calculated for typical mixed tools,like drills, end mills, inserts and hobs with thesizes Ø3-80mm – L46-180mm

Considered costs:Fix costs:

loan (credit) costs,

labour costs,

social costs

room rental costs,

depreciation

• • • • •

Variable costs:energy costs,

target costs,

gas costs,

cleaning costs,

stripping costs

• • • • •

22

Cost Comparison forPLATIT 's Coating Units

PL70 p80 p111 p311 p411 PL1001

varia

ble

cost

s /

batc

h [C

HF]

250

200

150

100

50

0PL70 p80 p111 p311 p411 PL1001

1200

1000

800

600

400

200

0

cost

s /

batc

h [C

HF]

52.662.8 64.4

133.6 135.0

219.8

279 289352

595 561

1038

p411

100% 100%

154%

237% 246%

530%

400%

200%

300%

100%

0%

-100%

0 1 2

YEARS

3 4 5

investmentpaybacklevel

PL1001

PL70

p80

p311

p411

p111

23

Cathode Exchange Centers

CERC Cathode®

®LARC Cathodes

Customer with PLATIT equipmentp80, 111, 300, 311ppp & p411

1. Customer requests for a refurbished cathode to CEC by email or fax

2. CEC dispatches cathode within 24 hours from stock

3. Customer ships used cathode back to CEC within 8 days

Stock of cathodes:• Ti-LARC

®• Al-LARC®• AlSi-LARC

®• AlSi+-LARC

®• Cr-LARC®• Zr-LARC

®• AlTi-LARC®• AlCr-LARC

®• AlCrOXI-LARC®• TiSi-LARC

®• Al(Ti)-CERC®• Al(Cr)-CERC

®

PLATIT's CathodeExchange Centers (CEC):•

Republic (EU)• Libertyville, IL, USA• Seoul, South Korea• Curitiba, Brazil• Shanghai, China• Tokyo, Japan• Moscow, Russia

Sumperk, Czech

Advanced Coating Systems

www.plat it .comS W I S S Q U A L I T Y

Des

ign:

Edito

r: D

r. Ti

bor

Cse

lle

© 2014 PLATIT AG. All rights reserved. Specifications subject to change. All ® signed trademarks are registered by the BCI Group. Several technologies described herein are protected by international patents. SEV4

PLATIT AGAdvanced Coating SystemsEichholz St. 9CH-2545 Selzach / SOSwitzerland

Phone: +41 (32) 544 62 00Fax: +41 (32) 544 62 20E-Mail: info@platit.com

HeadquartersMoosstrasse 68CH-2540 Grenchen / SOSwitzerland

Phone: +41 (32) 654 26 00

Available through websitewww.platit.com

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Phone: Fax: +E-Mail: shanghai@platit.com

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+86-21-5867397686-21-58673953

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Phone: +420 (571) 842 681Fax: +420 (571) 842 681E-Mail: liss@platit.com

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TURKEYErde: Sales agent

Phone:Fax:E-Mail: turkey@platit.com

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+90 216 3302400+90 216 3302401

THAILANDBest Lube Co., Ltd.:Sales agent

Phone:Fax:E-Mail: thailand@platit.com

69 Ratchadapisek 36 Rd.Chankasern, Jatujak, Bangkok, 10900

+66 2 9391017 to 8+66 2 9391019

RUSSIATechnopolice GroupSales AgentDm. Ulyanova Str. 42, bld. 1RU-117218, Moscow

Phone: +7 (499) 517 9191, 125 9171Fax: +7 (499) 125 9181E-Mail: ru@platit.com

Ser

vice

for

all p

and

PL7

0 un

its

Ser

vice

for

all P

L un

its