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08 Fall
SHOTMED CO. SAE
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SHOTMED CO. SAE
Company Profile - 2017
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Table of Contents
INTRODUCTION ......................................................................................................................... 4
LEGAL DOCUMENTS ................................................................................................................. 9
ORGANIZATION CHARTS ......................................................................................................11
ACTIVITIES & CAPABILITIES ...............................................................................................14
RESOURCES ...............................................................................................................................20
HEALTH, SAFETY, ENVIRONMENT POLICY .....................................................................28
QUALITY MANUAL ..................................................................................................................30
PROJECTS EXPERIENCE .........................................................................................................32
FACTORY & STORES LAYOUT..............................................................................................53
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INTRODUCTION
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Introduction
Shotmed Engineering Co. SAE was established in 1948 by Mr.
Shoukri Salama and has grown to become an integral player in the
development of Egyptian industries.
Shotmed Engineering offers complete design, fabrication and erection
packages for the following sectors:
Grain Silos
Power Plants
Gas Plants
Petrochemical Plants
Industrial projects
Desalination Plants
Refinery
Chemical Plant
Fertilizer Plant
Cement Plant
Food Processing Plant
Depending on the nature of project and considering the clients needs,
fabrication and erection plans are tailor made to ensure safe and
efficient execution of the job while guaranteeing full customer
satisfaction by delivering the finest quality coupled with service
excellence.
To fulfill this commitment we combine all our resources which include:
A permanent team of over 1000 including engineers, technicians, and
highly skilled workers.
An inventory of machinery and heavy equipment including – cranes,
trailers, trucks, forklifts, compressors, generators, and fabrication
equipment.
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About 70,000 square meters of
fabrication and storage facilities.
Shotmed Engineering’s Quality Management System is ISO
9001:2008 certified. Shotmed Engineering is also certified as a
Category 1 in metal fabrication by the Egyptian Union for Contractors
and Construction.
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Vision
To take the lead in the field of consultation, design, metal fabrication,
erection and mechanical installations in the metallurgical industry of
Africa and the Middle East. Our aim is to take the initiative in providing
integrated services that best meets our client’s needs.
Core Values
Ethics:
We adhere to the law, and “we do what’s right”.
Integrity:
We are committed to the long term sustainability of our business
which can only be achieved through honesty and the reliability of
our opinion.
Teamwork:
We work together to meet our goals.
Passion:
We are passionate about our product, customers and values of our
shareholders. We are performance driven.
Excellence:
We strive to be the best in everything we do.
Accountability:
We are accountable and and responsible for our decisions and
actions.
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Mission Statement
Our mission is to develop, execute and manage industrial projects
across Egypt and the Middle East within the frame of quality,
efficiency, and continuous improvement through:
Our human capital – our most valued asset in the organization.
We strive to increase their maximum potentials to ensure
employee commitment, satisfaction and motivation.
Upgrading our know-how to reach international standards in the
automation of production phases.
Achieving high customer satisfaction through production quality
while maintaining a strict delivery time.
Integrating our core values, human capital, know-how,
production quality and strict delivery times into business
performance to leverage the profitability of all stakeholders.
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LEGAL DOCUMENTS & CERTIFICATIONS
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ORGANIZATION CHARTS
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ACTIVITIES & CAPABILITES
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Activities & Capabilities
We offer our clients with complete services including design, detailing,
procurement, fabrication, construction management and erection for grain
storage silos, material handling equipment, tanks, steel structures, and
mechanical equipment. Shotmed also engineers the dismantling, transportation,
upgrading, commissioning and maintenance of used industrial factories retrofitted
to meet the clients needs.
Design & Engineering
Shotmed’s design and engineering department is the foundation of the company.
It combines experience with technical expertise to handle design of a wide
variety of steel products. The team is equipped and trained with various drafting
and design software including SAP2000, ETABS, Inventor, AUTOCAD, and
Tekla.
Designers and draftsman are fluent in applying most internationally accepted
design, and material/construction codes including DIN, API-650, API-620,
AWWA, AWS, AISC, CS-S16, etc.
Cooperation and collaboration are maintained between sales, design,
procurement, and manufacturing to ensure that design and fabrication
requirements are met while incorporating client’s needs to achieve economical
solutions.
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Steel Fabrication
For over 50 years Shotmed Engineering has provided its clients with in house
fabrication to meet the ever-changing requirements of today’s construction
market.
Shotmed’s fabrication facility delivers high quality products on a prompt and
continuous basis. The facility contains over 70,000 sqm of fabrication and
storage areas equiped with equipment, cranes and over 1000 highly qualified
engineers, technicians, and highly skilled workers.
Shotmed’s tailor made products include:
Storage Tanks
Pressure Vessels
Storage Silos
Steel Manufacturing of:
o Bridges
o Flat warehouses
o Structures (hot rolled
and built up sections)
o Towers up to 120 m
height
Mechanical equipment in
accordance with special
designs using special alloys
Material Handling Equipment
(according to CEMA):
o Aeromechanic
conveyors
o Belt conveyors
o Bucket Elevators
o Chain Conveyors
o Cyclones
o Filters
o Screw conveyors
Shotmed’s everlasting presence in the steel market allows us to procure material
of highest quality on time and on budget to ensure schedule punctuality. Our
volume steel procurement allows us to eliminate local suppliers by going directly
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to the mill and saving money to fabricate our
products at a cheaper price in comparison to our competitors.
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Construction Management/ Erection
Department
At the forefront of our Construction Management/Erection Division are customer
satisfaction, quality, and safety delivered through accountability, integrity, service
excellence and teamwork.
Shotmed is committed to deliver projects according to strict scheduling and
budget constraints. On every project our engineers focus on pioneering
techniques that can save time and money for our clients. Over the years we have
gained experience in completing both large and small scale projects, which has
made Shotmed an industry leader in erection for the power, storage,
petrochemical, industrial, chemical, desalination, refinery, and food-processing
industries.
Shotmed’s recent investment in erection equipment has increased our capability
of handling a large number of complex projects while still providing customer
satisfaction, quality and safety.
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Equipment & Transport Services Department
Equipment & transport services is another activity offered by Shotmed to meet
the industries ever-growing needs by providing carnage, lifting, and
transportation services across Egypt.
Our recent purchase of 5 – 45 Ton telescopic cranes, forklifts, and heavy
vehicles and our latest venture into manufacturing of semi-trailers has further
developed our ability to provide our clients with service distinction.
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RESOURCES
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Resources – Permanent Staff
SALES & MARKETING
Sales & Marketing Manager 1
Sales Engineers 3
CONTRACT ADMINISTRATION
Contract Administration Manager 1
Contract Administrator 1
FINANCE
Financial Manager 1
Chief Accountants 3
Accountants 11
ADMIN. & HUMAN RESOURCES
Administrative Manager 1
Human Resources Manager 1
Administrators 11
HR/Admin Coordinator 1
Time Keeper 1
IT
IT Manager 1
IT Technician 3
QA/QC
QA/QC Manager 1
QA/QC Engineers (Tanks/Vessels) 1
QA/QC Engineers 4
QC Inspector 6
DESIGN & ENGINEERING
Engineering Manager 1
Design Engineers 5
Detailer 9
PRODUCTION PLANNING & FOLLOW-UP
PP&F Manager 1
PP&F Coordinators 4
PROCUREMENT
Procurement Manager 1
Purchaser 6
EQUIPMENT DEPARTMENT
Equipment Manager 1
Crane Operator 27
Forklift Operator 16
Vehicle/Equipment Mechanic 9
Driver/trailer Driver 26
MATERIAL STORE & DISPATCH
Store Manager 1
Dispatch Engineer 1
Material Controller 1
Store Keeper 5
Steel Fabrication
Factory Manager 1
Mechanical Engineer 4
Project Coordinator 3
Supervisors 15
Foremen/Group Leader 53
Tech./Gen. Helper 157
Welders (SMAW,TIG,SAW,FCAW) 56
Millwright 11
Equipment/Machine Operator 29
Painting Engineer 1
Security
Security Guards 11
MAINTENANCE
Electrical Maintenance Engineers 1
Mechanical Maintenance Engineers 1
Maintenance Technicians 13
Plumber 2
Site/Erection
Operation/Erection Director 1
Project Manager 2
Site Erection Manager 1
Site Engineer 9
Surveyor 3
QA/QC Engineer 1
Safety Supervisor 1
Erection Foreman 13
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Resources – Workshop Indoor Equipment
Sr. No. EQUIPMENT QTY SPECIFICATIONS BRAND
1 Horizontal Lathe 10 Maximum Diameter: 1950mm
Maximum Length: 11m Herkules
2 Radial Drilling Machine 5 Maximum Diameter: 150mm Raboma
3 Tree Drilling Machine 3 Maximum Diameter: 50mm Ibarmia
4 Circular Saw Machine 2 Diameter of Disc: 1800mm Agawang
5 Tape Saw Machine 3 Width: 1000mm Agawang
6 Reciprocating Saw Machine 1 Width: 400mm Geraco
7 Eccentric Press 2 Maximum Force: 125 ton Muller
8 Universal Multi-Purpose Press 1 Maximum Force: 50 ton Stanco
9 Hydraulic Press 1 Maximum Force: 100 ton Stanco
10 Rolling Machine 4 Maximum Thickness: 80mm
Maximum Length: 3100mm Pekar
11 Copy Punching Machine 1 Maximum Thickness: 20mm
Maximum Diameter: 32mm Ficep
12 Eccentric Bending Machine 1 Maximum Thickness: 6mm
Maximum Length: 3000mm WMW
13 Bending Machine Semi-
Automatic 1
Maximum Thickness: 6mm
Maximum Length: 2500mm Stanco
14 Hydraulic Bending Machine 1 Maximum Thickness: 12mm
Maximum Length: 4000mm WMW
15 Hydraulic Shearing Machine 1 Maximum Thickness: 10mm
Maximum Length: 4000mm France
16 Hydraulic Shearing Machine 1 Maximum Thickness: 20mm
Maximum Length: 3000mm WMW
17 Eccentric Shearing Machine 2 Maximum Thickness: 32mm
Maximum Length: 3000mm Germany
18 Flame Cutting Machine 1 Copy Machine Gloor
19 Flame Cutting Machine 24 On Rails Coica
20 Portable Cutting by Flame
Machine 62 Manual Gloor
21 Plasma Jet Cutting Machine 2 Maximum Thickness: 50mm Kelberg
22 Plasma Jet Cutting Machine 2 Maximum Thickness: 40mm Germany
23 Automatic Welding Machine 5 Current: 1000 ampere Kelberg
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Sr. No. EQUIPMENT QTY SPECIFICATIONS BRAND
24 Generating Welding Machine 3 Current: 500 ampere Rasha
25 Transformer Welding Machine 18 Current: 400 ampere Defrant
26 Semi-Automatic Welding
Machine 33 Current: 500 ampere Jackle
27 Rectifier Welding Machine 62 Current: 350 ampere ESAB/LTEC/
POWCON
28 Spot-Welding Machine 2 Maximum Thickness: 3mm Geraco
29 Argon-Welding Machine 8 Current: 440 ampere Messer
30 Magnetic Drill 25 60mm DIN BOSH
31 Grinding Disc Machine 155 Size: 9 inches + 4.5 inches Makita
32 Magnetic Assembly Unit 16 Maximum Thickness: 32mm BOSH
33 Metal Chamfering Machine 7 Maximum Thickness: 20mm Gullco
34 Portable Drilling Machine 61 Maximum Thickness: 13mm Makita
35 Portable Drilling Machine 22 Maximum Thickness: 16mm Makita
36 Drying Furnace for Welding Rods 3 Stand Gullco
37 Drying Furnace for Welding Rods 46 Portable Gullco
38 Gantry Crane 1 40 ton Egypt
39 Gantry Crane 2 10 ton Egypt
40 Straitening Machine 1 Maximum Thickness: 20mm Egypt
41 Pescol Scale 1 120 ton x 20m Long Flintec
42 Over Head Crane 26 5 ton, 10 ton & 20 ton Demag
43 Tower Crane 2 3 ton & 5 ton Demag
44 Rotary Compressor 2 10 bar Atlas Cobco
45 Reciprocating Compressor 1 10 bar Engersol
46 Oxygen Vessel 600 Per Month Egypt
47 CO2 Vessel 200 Per Month Egypt
48 Argon Vessel 100 Per Month Egypt
49 Acytelen Vessel 50 Per Month Egypt
50 Botan Cylinder 60 Per Month Egypt
51 Hardness Measuring Device 1 Rockwell Germany
52 Ultrasonic Thickness Gauge 1 Maximum: 250mm Silka
53 Milling Machine 6 Maximum Work Piece Diameter:
300mm Egypt
54 Shaping Machine 1 Maximum Length of Work Piece: Stanco
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700mm
Sr. No. EQUIPMENT QTY SPECIFICATIONS BRAND
55 Flanges Drilling 2 Maximum: 32mm Ibarmia
56 Personal Computer 59 Pentium DELL
57 Plotter 3 HP A0 HP
58 Plotter 4 HP A3 HP
59 Printer 21 HP 1360 HP
60 Switch Board 4 3 COM 24 10/100/1000M 3 COM
61 Access Point 5 Wireless Repotec
62 Nano Station 1 Wireless UBiQUiTi
63 Server 1 HP ML 350 G5 HP
64 Surveillance System 9 Dome DVR
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Resources – Outdoor Equipment
Sr. No. EQUIPMENT QTY SPECIFICATIONS
1 Mobile Crane 1 LIEBHERR LR 1250 Crawler Crane Lattice Boom
250 Ton Capacity
2 Mobile Crane 1
LIEBHERR LG1130 Mobile Crane Lattice Boom
Truck Mounted
130 Ton Capacity
3 Mobile Crane 1 LIEBHERR LTL 1080 4x4 Rough Terrain Crane
80 Ton Capacity
4 Mobile Crane 1 GROVE 6x6
50 Ton Capacity
5 Mobile Crane 2 LIEBHERR LT M1045 All Terrain Crane
45 Ton Capacity
6 Mobile Crane 2 LIEBHERR LT M1035 All Terrain Crane
35 Ton Capacity
7 Mobile Crane 1 P&H S-35 All Terrain Crane
35 Ton Capacity
8 Mobile Crane 1 GROVE
18 Ton Capacity
9 Mobile Crane 8 LIEBHERR LTM 1030 All Terrain Crane
30 Ton Capacity
10 Mobile Crane 4 GROVE 4x4 RT25 Rough Terrain Crane
25 Ton Capacity
11 Mobile Crane 2 XCMG
70 Ton Capacity
12 Mobile Crane 3 XCMG
25 Ton Capacity
13 TOWER CRANE 1 LIEBHERR 8 Ton Capacity
14 TOWER CRANE 4 EDELMAC 6 Ton Capacity
15 TOWER CRANE 2 PEINER 8 Ton Capacity
16 TOWER CRANE 2 POTAIN 7 Ton Capacity
17 TOWER CRANE 4 POTAIN 4.5 Ton Capacity
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18 FORK LIFT 4 HYSTER 5 Ton Capacity
19 FORK LIFT 2 HYSTER 8 Ton Capacity
20 FORK LIFT 3 HYSTER 10 Ton Capacity
Sr. No. EQUIPMENT QTY SPECIFICATIONS
21 FORK LIFT 2 JOHNDEER 8 Ton Capacity
22 FORK LIFT 4 JCB 5 Ton Capacity
23 FORK LIFT 2 TELESCOPY TH103
24 FORK LIFT 4 HYSTER 2 Ton Capacity
25 GENERATOR 8 CATERPILLAR CAT 3306 175KVA
26 GENERATOR 11 CATERPILLAR CAT 50KVA
27 GENERATOR 5 CATERPILLAR CAT 125KVA
28 GENERATOR 4 CATERPILLAR CAT 300KVA
29 GENERATOR 2 CATERPILLAR CAT 225KVA
30 GENERATOR 1 CATERPILLAR CAT 750KVA
31 GENERATOR 1 CATERPILLAR CAT 5KVA
32 GENERATOR 2 CATERPILLAR CAT 80KVA
33 GENERATOR 1 CATERPILLAR CAT 88KVA
34 COMPRESSOR 16 ATLAS COPCO XZS 350 DIESEL
35 COMPRESSOR 2 ELECTRIC COMPRESSOR
36 COMPRESSOR 1 MERCEDES
37 AIRLESS PUMP 23 WANGER SUPER FINISH 1500
38 SANDBLASTING UNIT 34 LOCAL ½M
39 SEMI-TRAILER 6 DEPALET 60 Ton
40 SEMI-TRAILER 4 KASTOR INTERNATIONAL 50 Ton
41 TRACTOR 4 BELAROS
42 ELEVATOR 1 PINGON INTERNATIONAL – 12 Person
43 TRUCK 6 MAN
44 TRUCK 2 SCANIA111
45 TRUCK 2 MAGROUS
46 LOWBED SEMI-TRAILER 3.6M
WIDTH 1 MAN
47 LONG BED TRAILER 3 KEMF
48 SMALL TRUCK 2 NASR 10 Ton
49 SMALL TRUCK 3 TOYOTA 6 Ton
50 SMALL TRUCK 2 BEDFORD 6 Ton
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51 SMALL TRUCK 1 NISSAN 5 Ton
52 SMALL TRUCK 3 CHEVROLET 5 Ton
53 SMALL TRUCK 4 ISUZU 5 Ton
54 PICK UP 32 BEDFORD
Sr. No. EQUIPMENT QTY SPECIFICATIONS
55 PICK UP 28 MITSUBISHI
56 PICK UP 5 CHEVROLET
57 PICK UP 8 GREAT WALL Double Cabin
58 PICK UP 17 GREAT WALL Single Cabin
59 PICK UP 1 ISUZU
60 CONTAINER 9 6M
61 CONTAINER 8 12M
62 CARAVAN 8 3M * 7M * 2.7M
63 SUV 4*4 3 LAND CRUISER
64 LIMOUSINE 48 DIFFERENT TYPES
65 MICROBUS 13 CITROËN
66 BUS 8 NASR
67 BUS 12 MITSUBISHI
68 MIG CO WELDING MACHINE 61 DIFFERENT TYPES
69 RECTIFIERS WELDING 36 DIFFERENT TYPES
70 TIG WELDING MACHINE 17 DIFFERENT TYPES
71 ARGON- WELDING M/C 13 DIFFERENT TYPES
72 TIG WELDING MACHINE 12 DIFFERENT TYPES
73 ARGON- WELDING M/C 16 MESSER
74 ARGON- WELDING M/C 13 MESSER
75 COMPLETE SILO JACING SYSTEM 24
76 HYDRAULIC TORQUE WENCH 9 HYTORK
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HEALTH, SAFETY, ENVIRONMENT POLICY
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Company HSE Policy
Shotmed Engineering Co. considers safety as its top priority in day-to-day
activities.
We believe that our operational success is largely dependent on our ability to
execute activities in a safe manner for all of out employees, stakeholders, and
the environment.
We are therefore determined to achieve high safety and environmental
standards by taking the required measures to minimize accidents in the
workplace.
Achieving this target requires the contribution of all employees, at all levels. We
therefore take clear measures in promoting safety and educating out employees
through training, safety orientations, and tool box talks.
Shotmed Engineering Co. believes that all risks can be controlled; all accidents
can be avoided though risk management and development of a Health, Safety,
and Environmental Management System.
We are therefore committed to implement such a system to monitor, maintain,
and control all of our activities as per safety standards.
Sarwat Salama
Chairman
Shotmed Engineering Co. SAE
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QUALITY POLICY
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Quality Policy
Shotmed Engineering Co. is committed to develop, implement and maintain a
QMS that is appropriate and applicable to its operations in accordance with
requirements of ISO 9001:2008.
It is the objective of Shotmed Engineering to supply products consistent and high
quality to meet the objective of its customers, regardless of the project size.
This is achieved by listening to customers’ requirements and converting these
needs into a continuously improving product. Shotmed allows all staff to
continually add to the improvement of our QMS.
All employees of Shotmed Engineering are fully committed to provide high
quality products by employing well-qualified personnel.
The company management team has defined this quality policy in relevance to
all of its objectives. This policy should be well understood at all levels of the
company.
Shotmed Engineering Co.’s top management is responsible to ensure that the
policy is understood and implemented on all levels of the project as well as all
levels of management. The quality policy is continuously reviewed to achieve a
better QMS.
Sarwat Salama
Chairman
Shotmed Engineering Co. SAE
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PROJECTS EXPERENCE
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Project Experience
Misr Beni Suef Cement Co., Egypt
o Manufacturing, supplying, and erecting of steel structure works & mechanical
equipment and erect the import equipment.
o Total weight for manufacture steel structure, sheet metal work and conveying
system 6500T
o Total weight for erection of local manufacture and imported equipment 9000 T
Wady El Nile for Cement Co., Egypt
o Manufacturing and supplying of steel metal work, belt conveyer and bucket
elevator
o Total weight for manufacture 2000 T
Sinai Cement Co., Egypt
o Local manufacturing, supplying, and erecting of steel structure works &
mechanical equipment for the second line of white cement and erect the import
equipment .
o Total weight for manufacture steel structure, sheet metal work and conveying
system 3200 T
o Total weight for erection of local manufacture and imported equipment 5000 T
Arabian Cement Co., Egypt
o Local manufacturing, supplying, and erecting of steel structure works &
mechanical equipment
o Total weight for manufacture steel structure, sheet metal work and conveying
system 3500
o Total weight for erection of local manufacture and imported equipment 5000 T
TCI Sanmar Group, Port Said, Egypt
o Manufacture, supply and erection of steel tanks with several dimensions
o Manufacture, supply and erection of stainless steel tanks with several dimensions
o Manufacture, supply and erection of chimney for 2×28 TPH Boiler
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o Manufacture, supply and erection of
Salt Handling System
o Manufacture, supply and erection of steel structure buildings
o Total weight: 4650 T
El Nasr Company For Intermediate Chemicals – NCIC, Fayoum, Egypt
o Manufacture, supply and erect of steel structure buildings, plate work, equipment
& belt conveyor and erection the imported equipment for NPK and Phosphoric
Acid projects
o Total weight: 5000 T
o Manufacture, supply and erect of rotary dryer and rotary cooler for super
phosphate fertilizer
o Total weight: 170 T
o Manufacture, supply and erect of steel structure for sulfuric acid factory.
o Total weight: 470 T
o Manufacture, supply and erect of equipment, belt conveyors for supper phosphate
factory.
o Total weight: 490 T
o Manufacture, supply and erect of turbine building, pipe racks and granulation unit
and Potassium Factory.
o Total weight: 950 T
o Manufacture, supply and erect of steel structure, equipment and belt conveyors for
the crusher.
o Total weight: 150 T
o Manufacture, supply and erect of pipe racks.
o Total weight: 120 T
o Erection of Electro-mechanical works (pipes, valves, accessories and electrical
works) for chlorine factory
o Total weight: 250 T
Orascom - Saudi Arabia Cement Factory
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o Manufacturing, supplying and packing
of steel structure, and conveying system
o Total weight: 1750 T
Orascom - Algeria Cement Factory
o Manufacturing, supplying and packing of steel structure, and conveying system
o Total weight: 2500 T
Orascom - Nigeria Cement Factory
o Manufacturing, supplying and packing of steel structure, tower and conveyor
o Total weight: 1750 T
Orascom - Bazain Cement, Iraq
o Manufacturing, supplying and packing of steel structure
o Total weight: 360 T
Orascom – Libya Cement Factory
o Manufacturing, supplying and packing steel structure, tower and conveyor
o Total weight 850 T
Orascom – Algeria Cement Factory
o Manufacturing, supplying and packing steel structure, tower and conveyor
o Total weight 940 T
Orascom - Tunis Cement Factory
o Manufacturing, supplying and packing steel structure, tower and conveyor
o Total weight 625 T
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Mobinil, Egypt
o Design, manufacturing and supplying steel towers with different heights and
thickness 55, 65, 75 mm made of galvanized pipes.
o Total weight: 195 T.
Orascom - Al Yamma, Saudi-Arabia
o Manufacture and supply equipment for railway.
o Total weight: 230 T
Nile Sugar Co., Noubaria, Egypt
o Manufacturing and supplying of Molasses tank 17000 m3
o Total weight 650 T
Nile Sugar Co., Noubaria, Egypt
o Noubaria, Egypt
o Manufacturing and supplying of steel structure works, steel metal work and belt
conveyor
o Total weight for manufacture steel structure, sheet metal work and conveying
system 1 500 T
Nobaria Sugar And Refining Co.
o Manufacture, supply and erect of the steel structure for the rear of process
building.
o Total weight: 1230 T
o Manufacture, supply and erect of limekiln including lime milk station, discharge
bunker and co2 washers.
o Total weight: 620 T
o Manufacture, supply and erect of reception, washing and slicing equipment (belt
conveyor, screw conveyor, steel structure, chutes, hoppers and important parts).
o Total weight: 1950 T
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Sugar & Intergrated Industries Co.
o Supplying and erecting 2 venues concentration units.
o Total weight: 210 T
El Delta Sugar Factory
o Design, manufacturing, supplying and erecting molasses tank 20 000 T at Damietta
Port including charge pipes, civil works and electromechanical works.
o Total weight 780 T
El Fayoum Sugar Industries Co.
o Manufacturing, supplying, and erecting for steel structure building and some
equipment
o Total weight 450 T
o Local manufacturing, supplying, and erecting for new sugar factories.
o Supply and erect of:
Weighing station
Beet washing station
Beet Reception station
Beet slicing station
All belt conveyors
All screw conveyors with diameter up to1 250 mm made of stainless steel
304L, 316L
Sugar storage bunkers
Beet Juice treatment
Candle filters
Daily fuel tanks
Water tanks
Molasses storage tank
o Total weight for manufacture mechanical works 3420 T
o Total weight for erection works 11000 T
o Responsible for the manufacture and erection of the Lime Kiln with its component
for a complete production unit to transfer limestone to liquid with a height of 72 m,
includes its internal equipment, elevator, crane, lifts and tanks (800 T weight).
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Abou Korkas Sugar Factory
o Manufacturing, supplying, and erecting for new sugar factories.
o Supply and erect of:
Beet washing
Beet Reception
Beet slicing station
Beet Preparation station
All belt conveyors
All screw conveyors diameter up to 1250 mm made of stainless steel 304L,
316L
Beet Juice treatment & purification station
Candle filters
o Total weight for manufacture mechanical works 1150 T
o Total weight for erection works 6350 T
El Delta Sugar Factory
o Manufacturing, supplying, and erecting for new sugar factories:
o Supply and erect of:
Beet washing
Beet Reception
Beet slicing station
Beet Preparation station
All belt conveyors
All screw conveyors diameter up to 1250 mm made of stainless steel304L,
316L
Beet Juice treatment & purification station
Candle filters
o Total weight for manufacture mechanical works 2120 T
o Total weight for erection works 8600 T
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Sugar & Integrated Industries Co. 1996-1997,
Kafr El Shiekh, Egypt
o Manufacture & supply several belt conveyors, belt structure, tanks, hoppers,
chutes, steel building
o Total weight 1340 T
El Dkahlia Sugar Factory 1995-1996, Egypt
o Manufacturing, supplying, and erecting for new sugar factories.
o Supply and erect of:
- Beet washing
- Beet Reception
- Beet slicing station
- Beet Preparation station
- All belt conveyors
- All screw conveyors diameter up to 1 250 mm made of stainless
steel304L, 316L
- Beet Juice treatment & purification station
- Candle filters
o Total weight for manufacture mechanical works 840 T
o Total weight for erection works 3850 T
Misr Glass Manufacturing Co 2007,Cairo
Manufacturing, supplying and erecting for complete glass kiln no3 include steel
structure
Total weight: 320 T
Manufacturing, supplying and erecting for complete glass kiln no2 include steel
structure
Total weight: 320 T
Greater Cairo Sanitary Drainage Co.
o Treatment and re-habitation 18 screw pumps 3 m diameter
o Total weight: 220 T
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Alexandria Carbon Black Co
o Detailing, supplying, fabricating and erecting: silos made of steel 37
o Total weight: 1950 T
o Petroleum tank with diameter 43 m and height 19 m
o Total weight: 1150 T
The Arab Contractors (Osman Ahmed Osman)
o Manufacture and supply belt conveyors and steel products for Nigeria cement
plant.
o Total weight: 260 T
Arma Soap and Detergent Co
o Manufacturing, supplying and installation the new tower shell and main building for
the NSD plant.
o Design, manufacturing, supplying and installation of multi-storey steel tower:
Height: 40 m
Weight: 170 T
Tower shell of HII and air duct
Weight :157 T
o Mechanical equipment:
Weight: 165 T
Erection of Electro-mechanical works for the tower with Ballestra
Total weight : 860 T
Reliance Heavy Industries
o Manufacturing and supplying a steel product: belt conveyor, equipment and steel
structure for Al Qassiem cement plant (QCC).
o Total weight: 1120 T
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Tourah Portland cement Co.
o Various works: manufacturing, supplying and machining exhaust fan, duct, shells,
cyclones, screw conveyor, pipes.
Total weight: 90 T
o Manufacturing and supplying kiln sections under rings and outlet section with cons
(nose ring) made of steel sheet (HII) with thickness 30,50,70 mm
o Total weight: 135 T
River Transport Authority
o Design, manufacture, supply and installation of 78 new steel light buoy for marine
transportation through Lake Nasser. This project also includes the navigation aids.
Each buoy is equipped with a radar reflector and marine lanterns with drum lenses
to give a visibility range between 3 to 6 nautical miles.
o Total weight 510 T
International Safety Company, Libya
o Design, supply, manufacture and erection steel water tank and steel pump room at
Libya.
o Total weight 265 T
Schlumberger
o Turnkey Abo Reduis, Egypt
o Design and execution of an employee camp for 125 person. Shotmed was
responsible for all project activity including: civil works, steel structure finishing
works sewage & water network, fire fighting and electromechanical works.
Egyptian Ministry of Agriculture
o Turnkey deign, manufacture and erection silo of capacity 10000 T. SHOTMED
was also responsible for all project accessories including: civil works, chain and
belt conveyors, bin dryers, electromechanical works.
o Total weight for mechanical works 2498 T
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Uni Chema, Egypt
o Design, manufacture and erection of stainless steel and steel 37 tanks. All tanks
include heating coils and temperature isolation rapping. Responsible for the
installing of stainless steel seamless pipes with pipe racks and heating steam
jackets along with temperature isolation rapping
o Total weight for mechanical works 1290 T
Multi Grain, Port Sudan, Sudan
o Deign, manufacture, supply and supervision on erection of silo of capacity 60000 t
and oil tanks 80000 t including chain and belt conveyors, bin dryers, charging
pipes and electromechanical works.
o Total weight for mechanical works 6 364 T
Egypt Containers Handling Co.
o Turn-key project Bashteel, Giza, Egypt
o Covering an area of 250 000 m2 consisting of the following
o Railway tracks, railway maneuvering and railway storage
o 200 000-m2 storage yard for containers
o 20 000-T storage tanks facilities
o 25 000 m3 storage buildings
o 20 000 m2 office buildings
o Electro mechanical work, lighting, water supply, sewage and fir fighting
Albadrain Flour Mills Co.
o Turn Key design, manufacturing, supplying, and erecting grain silo 20 000-T
Storage Capacity. This project is considered one of the largest storage facility in
Sudan Khartoum built on an area of 20 000 m2. Include 4 corrugated, galvanized
bins; with conveying system with capacity of 200 T/hr.
o Total weight 420 T
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Middle Eastern Co. For Detergent (Biocleana)
o Manufacturing, supplying, and installing the New Tower Shell & Main Building.
o Design, manufacturing, supplying, and installing of malt story steel tower
Height 42 m.
Weight 820 T.
o Tower shell of stainless steel 304 and air duct 3 CR12 & H2
Height 32 m
Weight 180 T ( stainless steel)
o Mechanical equipment
Weight 150 T
o Total weight 950 T
Sinai Cement Co.
o Manufacturing, supplying and erecting fuel tank 10 000 T (Diameter 32m & Height
13.5m) and another tank 3 500 T.
o Total weight 550 T
Effco, Egypt
o Second phase at Damietta Port; design, manufacturing, supplying and erecting
vegetable oil tanks 30 000 T at Effco factory in Damietta Port.
o Total weight 850 T
Port Said for Detergent and Chemical Industries (Persil)
o Designing, manufacturing, supplying, and installing main tower to double the
production capacity.
o Total weight 480 T
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Al-Ahram Beverage Co. (ABC)
o Manufacturing stainless steel tanks, agitator supplying and erecting all stainless
steel pipes with all fittings, accessories and supports.
o Total stainless steel pipe length 11 650 m
o Total carbon steel pipe length 9 500 m
o Total manufacturing equipment stainless steel 316L 142 T
Borg El Arab for Oil Industry
o Design, manufacturing, supplying and erecting vegetable oil tanks 25 MD at Borg
El Arab City.
o Total weight 500 T
o Grain silos size 10 000 T compete with all vertical, horizontal conveyors150 T/hr
cap.
o Total weight 450 T
Effco , Egypt 1998-1999
o Design, manufacturing, supplying and erecting oil tanks at Effco factory in Suez,
Adabia Port and Damietta Port (76 tank).
o Total weight 1 250 T
Egyptian Cement Co.
o Manufacturing, supplying and erecting all belt conveyors, dust filters, clinker
storage 60 m free span, 60 max high.
o Total weight 3 200 T
Procter & Gamble – Egypt
o Designing, manufacturing, supplying, and installing for several conveying systems
including various belt conveyors. These conveyers added up to a total length of
over400 m.
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Mobil Oil Co., Egypt
o Manufacturing, supplying, and erecting fuel tanks.
o Total weight 2 450 T
o National Stevedoring Co.
o Design, manufacturing, supplying, and erecting grain silo 120 000 T storage
capacity, including 14 corrugated, galvanized bins, with total capacity volume of
100,000 T each. Also the erection of flat warehouse of 20 000 T cap. and
conveying system with capacity of 700 & 1 400 T/hr.
o Civil works
o Total weight 6 500 T
Procter & Gamble 1996-1997, Egypt
o Manufacturing, supplying, and installing the new tower Shell & Main Building.
o Design, manufacturing, supplying, and installing of malt story steel tower
Length 45 m
Weight 950 T
o Tower shell of stainless steel 304 and air duct 3 CR12 & H2
Height 26 m
Weight 210 T
o Mechanical equipment
Weight 180 T
o Total weight 1 340 T
Engineering Automotive Co., Egypt
o Design, manufacture, supply, and erect steel structure over 15 000 m3.
o Total weight 750 T
Northern Cairo Milling
o Design, manufacturing, supplying, and erecting grain silo system 14 000 m3 cap.
with the civil works, including piles, conveying system 100 T/hr and dust filters
o Total weight 1 650 T
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Abou Zabal Fertilizers & Chemicals Co.
o Manufacture, supply & erect several belt conveyors (total length of 1 450 m)
o Total weight 610 T
Buhler, Egypt
o Manufacture, supply, and erect steel structure to cover an area of 9 500 m2.
o Total weight 500 T
El Noubareia Co. for Poultry Products
o Design, manufacturing, supplying, and erecting grain silo system with a capacity of
5 000 T. This project also included a conveying system with a speed of 50 T/hr.
o Total weight 780 T
The Egyptian-Swiss Co. (GEFCO)
o Design, manufacture, supply, and erect turn-key factory.
o Total surface area 1 300 m3.
Magicon Contracting & Development
o Manufacture & supply steel structure, steel oil tanks (vegetable oil). Manufacture
& supply steel structure (500 T) and 14 steel oil tanks total weight 600 T for Sime
Derby Edible products Egypt Co., Suez.
El Dakahlia Rice Milling
o Design, manufacture, supply, and erect conveying systems and silos 10 000 T
cap.
o Total length of conveyor 490 m
o Total weight 450 T
Fort-Schritt Landmaschinen
o Design, manufacture, supply, and erect conveying systems and silo project 5 000
T cap.
o Total length of conveyor 850 m
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o Total weight 450 T
Egypt Light Industries Co.
o Design, manufacture, supplies and erects factory (turn-key) steel structure (450 T)
mechanical works (250 T), sewage, water, air conditioning and ventilation
Systems.
UNI-Grain
o Design, manufacture, supply and erect parabola storage & mobile belt conveyors.
o Total weight: 550 T
AGRO Industrial Integration Co.
o Manufacturing, supplying, and erecting grain silo with conveying system 40 T/hr
o Total capacity 3 200 m3.
Procter & Gamble – Yemen
o Designing, manufacturing, supplying, and installing several stainless steel
conveying systems
o Total Weight 105 T
Berzi
o Manufacturing, supplying, and erecting grain silo1 500 T cap. with conveying
system 75 T / hr and dust filters.
o Total weight 185 T
Tibah Chemicals
o Design, manufacture, supply & erect a chemical factory (turnkey project) steel
structure (100 T), electrical and mechanical work.
Modern Foundries Co.
o Manufacturing, supplying and erecting 36 conveyors.
o Total weight 138 T
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Cairo Poultry Co.
o Manufacturing, supplying and erecting grain silo 3 500 m3 cap. conveying system
60 T cap. and dust filters.
o Total weight 460 T
Ekhwan El Mourshidy
o Manufacturing, supplying and erecting grain silo 1500 m3 cap. conveying system
50 T cap. and dust filter.
o Total weight 120 T
Atlas Ltd.
o Manufacturing, supplying, steel warehouse for raw aluminum and its handling
equipment, for export with a total capacity of 35,000 T for raw phosphate, plus its
handling equipment.
o Total weight 2 800 T
Wallace Systems Inc.
o Manufacture for export the following: coal belt conveyor, 13 450 m long with its
bridge15 portable belt conveyors, 20 m long storage house 55m free span, 45
height
o Total weight 5 600 T
Egyptian Co. For Metal Products – NOVA
o The construction of all buildings and units located within the factory compound.
The work included excavation site grading, foundations, steel structure (350 T)
sheeting, electrical, and mechanical installation (1100 T).
o Total weight 1 450 T
Iraq’s Ministry of Agriculture
o Exporting grain silo & Conveyor system 9000 m3 cap. conveying system 190 T /
hr. and dust filters.
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Factory 81, Egypt
o The installation of underground water tanks with a capacity of about 20 000 m3
and a pump station. In addition, the underground pipelines of 3 500 m length, 600
mm dim with all accessories.
El Moubarak Co.
o Manufacturing, supplying, and erecting grain silo6500 m3 cap., conveying system
60 T cap / h. and dust filters.
o Total weight 390 T
CWC
o Various steel manufacturing
o Total weight 2 100 T
Giza Agriculture Industries & Land Reclamation Co.
o Designs, manufacture, supply & erect a dairy product factory (Turnkey).
o Total weight 250 T
El Sharqiah National Garment Factory
o Designs, manufacture, supply & erect a garment Factory (Turnkey). The
construction of all buildings and units located within the factory compound. The
work included excavation, site grading, foundations, concrete structures, electrical,
and mechanical work. Total surface area of work was 18 500 m3 Shotmed
manufactured and installed all steel structure for the factory and provided proper
insulation and covers. Other work included the design and construction of sewage
systems, water networks, heating, air conditioning and ventilation systems.
Misr Reconstruction Co.
o Supplied, installed, and established a maintenance plan for all central air
conditioning for the main building of the company, which consisted of 13 floors,
area 13 500 m3 floor, with a total power cooling of 550 T.
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El Mohandis Yotin Ordinary and Marine Paint
o Design and construction of factory buildings, warehouses, facility services building,
fences and gates on the total surface area of 7 800 m3. The work included
excavation, site grading, footings, foundation walls, all masonry work, electrical
work, and mechanical work. Shotmed also performed all structure steel works
(300 T), sewage, heating and air conditioning, water networks thermal and
moisture protection systems and electromechanical installation.
The Arabian Company For Radios.
o Design, manufacture, supply & erect a tuner factory (Turnkey).
ISMAILIA FOR READY MADE GARMENTS
o Work included building units on a total area of 18,500 square meters. The units
included the main factory building (350 T steel structure), warehouses, facility and
management building, water tanks and pumping units, and a control tower.
o Responsible for design and implementation of all mechanical, electrical, steam,
compressed air vacuum and ventilation systems.
INTERNATIONAL DAIRY AND FOOD COMPANY
o Construction of factory on an area of 16 500 m2. Work included excavation, soil
grading, foundations, metal works and frames, and internal roads within the factory
limits.
o Responsibilities also included the design and installation of all electrical,
mechanical, sewage, water, air conditioning and ventilation systems.
o Installation of refrigerator units
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FACTORY & STORES LAYOUT
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