shrink film - ipg - intertape polymer group literature/products... · in february 2013, ipg®...
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brand shrink film
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brand performance shrink film
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SHRINK FILM
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In February 2013, IPG® consolidated its North
American shrink film production into one facility in
Tremonton, Utah. This multi-million dollar expansion
in extrusion, converting and warehousing positions
IPG to grow with our North American partners for
years to come. Continued capital expenditure and
product development, within this world class facility,
maintains the position of IPG and the Exlfim® line as
world leaders in shrink film performance technology.
Utah Manufacturing Plant
Exlfilm® Shrink Film
Intertape Polymer Group® began producing polyolefin
shrink film in 1993. Over the past 24 years, we have
been shrink wrapping products throughout the
world with films produced at our manufacturing sites
in the US and Portugal.
Manufactured by IPG® for the most demanding markets
Porto, Portugal
Tremonton, Utah
Exlfilm® shrink films are produced in a world class facility which operates under stringent ISO manufacturing practices and is certified to internationally recognized GFSI.
This innovative technique makes Exlfilmplus®
Shrink Films one of the toughest and most
versatile on the market. This is because
the polymer chains are permanently bound
into a network, significantly increasing their
heat stability and strength. Our films have an
inherently greater window of seal and shrink
performance at a broader range of temperatures.
Crosslinking Technology
Exlfilm® HSP polyolefin shrink film is engineered to make your
packaging look its absolute best, while providing unmatched value,
versatility and durability.
In Crosslinking Technology, bonds are created where
molecules crosslink, resulting in a much
stronger film.
Exlfilmplus® films are crosslinked. The “plus” of crosslinking provides
customers with a stronger film capable of working on a wider variety
of equipment and sealing systems.
Exlfilmplus® Markets
Multipacking, Club Store Presentations, Pizza, Games, Printers, Consumer Products, Air Filters, Gifts, Automotive, Wood Products, Metals
Exlfilm® Markets
Pizza, High Speed Food Processors, Printers, CDs, DVDs, Gifts
• Prevention of Buildup on wires and knives during sealing
• Prevention of Film Burn-Through in heat tunnels
• Increased Film Toughness onthefinishedpackage
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Exlfilmplus® GPL, available in 35, 42, and 55 gauge, is the latest
high performance, crosslinked polyolefin shrink film from IPG®.
Exlfilmplus® GPL provides customers superior machinability, clarity
and cost savings through higher yield. Exlfilmplus® GPL’s unique
shrink characteristics make it the ideal choice for both general use
and light force applications for printers, bakeries
and such.
Note: These values are typical and not intended as limiting specifications.
• Ultra Light Gauge
• Lowest Cost Per Package
• Excellent Machinability
• Superior Clarity and Gloss
• Minimal Shrink Force
• Consistently Strong Seals
• Crosslinked Technology
• Pre-perforated Film Available
• Available on 3in or 6in Core
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Exlfilmplus® GPL lowered our cost per package as we moved from 45 gauge to IPG’s new 35 gauge. GPL runs on our older equipment as well as the heavier gauge films. The film does not curl or bend our short stack packages.
– Commercial Printer
Key Performance Features
Shrink Force Comparison
GPL
HSP
GPS
CharacteristicsTest
MethodRepresentative Values
Gauge 35 42 55
Roll Length - Center Fold 7,500 6,250 4,770
Roll Length - Single Wound 15,000 12,500 9,540
Low Temperature Usage (°F) -45° -45° -45°
Shrink Temperature (°F) 240 – 340° 240 – 340° 240 – 340°
Max. Storage Temp. (°F) 2 years max. 90° 90° 90°
Haze % D1003 2.2 2.5 2.8
Gloss at 20° D2457 125 135 135
Coefficient of Friction (film to film), kinetic D1894 0.180 0.180 0.180
Oxygen Transmission Rate (cc/100 in²/24 hrs.) D3985 1550 1,100 1,100
Water Vapor Transmission Rate (g/100 in²/24 hrs.) F1249 1.07 0.810 0.740
MD TD MD TD MD TD
Tensile Strength (PSI) D882 17,000 17,000 17,000 16,000 17,000 16,000
Elongation at Break (%) D882 100 110 115 125 130 140
Stiffness Modulus (PSI) D882 40,000 40,000 40,000 40,000 40,000 40,000
Unrestrained Shrink (%) @ 250°F D2732 72 72 72 72 72 72
Tear Propagation (g / ply) D1922 10 11 11 11 13 13
• High Yield• Wide Operating Window• Minimal Shrink Force
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B U I L D I N G M AT E R I A L S • E N G I N E E R E D C O AT E D P R O D U C T S
888-898-7834www.itape.com | [email protected] 4
Key Performance Features
• Consistently Strong Seals• Wide Operating Window• High Shrink Force
Exlfilmplus® GPS is a high performance crosslinked polyolefin shrink
film. This multilayered film is versatile enough to perform on all sealing
systems and shrink tunnels. The premium resin formulation provides
our strongest seals ever. Exlfilmplus® GPS offers high shrink force,
making it the ideal choice for multipacking and unitizing product.
Note: These values are typical and not intended as limiting specifications.
CharacteristicsTest
MethodRepresentative Values
Gauge 45 60 75 100 125
Roll Length - Center Fold 5,830 4,375 3,500 2,625 2,100
Roll Length - Single Wound 11,660 8,750 7,000 5,250 4,200
Low Temperature Usage (°F) -45° -45° -45° -45° -45°
Shrink Temperature (°F) 240 – 340° 240 – 340° 240 – 340° 240 – 340° 240 – 340°
Max. Storage Temp. (°F) 2 years max. 90° 90° 90° 90° 90°
Haze % D1003 2.6 2.8 3.0 3.3 4.3
Gloss at 20° D2457 135 135 135 125 133
Coefficient of Friction (film to film), kinetic
D1894 0.2 0.2 0.2 0.2 0.167
Oxygen Transmission Rate (cc/100 in²/24 hrs.)
D3985 1050 980 915 860 800
Water Vapor Transmission Rate (g/100 in²/24 hrs.)
F1249 .800 .715 .651 .620 .600
MD TD MD TD MD TD MD TD MD TD
Tensile Strength (PSI) D882 18,000 18,000 18,000 18,000 18,000 18,000 20,000 20,000 20,000 20,000
Elongation at Break (%) D882 115 125 120 130 130 135 140 150 150 150
Stiffness Modulus (PSI) D882 38,000 40,000 40,000 42,000 42,000 44,000 43,000 48,000 44,000 44,000
Unrestrained Shrink (%) @ 250°F D2732 65 65 65 65 65 65 65 65 65 65
Tear Propagation (g / ply) D1922 12 12 16 16 18 18 25 25 27 27
• Wide Window of Operation
• Superior Sealing Performance
• Higher Shrink Force
• Printable
• FDA Compliant
• Crosslinked Technology
• Pre-perforated Film Available• Available on 3in or 6in Core
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Our production was experiencing very high rejection rates due to poor sealing and uneven shrink. Switching to GPS not only fixed all the problems but produced a better looking package.
– Large Packaging Company
TM
i protect withTA P E S & F I L M S • PA C K A G I N G P R O D U C T S & S Y S T E M S
B U I L D I N G M AT E R I A L S • E N G I N E E R E D C O AT E D P R O D U C T S
888-898-7834www.itape.com | [email protected]
©2018 Intertape Polymer Group® • SHRINK FILM • RV012318
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• High Shrink Percentage
• High Slip
• Exceptional Tensile Strength and Tear Resistance
• Complies with FDA Standards
• Pre-perforated Film Available
• Available on 3in or 6in Core
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This fast-sealing film allows for short dwell times that maximize production and increase plant efficiency. Your product is protected from the rigors of high-speed packaging and shipping by consistently strong seals and exceptional tensile strength. The high slip ensures easier material handling, collating and package insertion. Great for computer software, DVDs, labels and more. Exlfilm® HSP gets the job done fast and looks great too, with superior optics and shrinkage. Available in 50, 60, 75 and 100 gauge.
Note: These values are typical and not intended as limiting specifications.
CharacteristicsTest
MethodRepresentative Values
Gauge 50 60 75 100
Roll Length - Center Fold 5,250 4,375 3,500 2,625
Roll Length - Single Wound 10,500 8,750 7,000 5,250
Low Temperature Usage (°F) -40° -40° -40° -40°
Shrink Temperature (°F) 240 – 340° 240 – 340° 240 – 340° 240 – 340°
Max. Storage Temp. (°F) 2 years max. 90° 90° 90° 90°
Haze % D1003 2.3 2.8 3.2 3.5
Gloss at 20° D2457 125 115 115 115
Coefficient of Friction (film to film), kinetic D1894 0.25 0.25 0.25 0.25
Oxygen Transmission Rate (cc/100 in²/24 hrs.) D3985 527 431 344 333
Water Vapor Transmission Rate (g/100 in²/24 hrs.) F1249 1.91 1.52 1.179 0.93
MD TD MD TD MD TD MD TD
Tensile Strength (PSI) D882-80 16,000 16,000 15,000 15,000 15,000 15,000 13,000 13,000
Elongation at Break (%) D882-80 120 120 120 120 140 140 140 140
Stiffness Modulus (PSI) D882-80 50,000 50,000 50,000 50,000 50,000 50,000 40,000 40,000
Unrestrained Shrink (%) @ 250°F D2732 55 58 55 58 55 58 55 58
Tear Propagation (g/ply) D1922 8 8 10 10 17 17 22 22
Key Performance Features
• Maximizes Production Rates• Consistently Strong Seals• Superior Optics
Switching to this film allowed our operators to increase their line speeds by over 20%. That gave us the ability to increase our output and grow our business.
– Small Business Owner
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SEALER PACKAGE HEIGHT FORMULA
Manual & Semi-Automatic L-Bar Sealer 0” - 2.5” W + H + 2”
2.5” - 4.5” W + H + 2.5”
4.5” + W + H + 3”
Automatic L-Bar Sealer 0” - 3” W + H + 4”
3” - 6” W + H + 4.5”
6” + W + H + 5” to 6”
FILM WIDTH FORMULA
CUT-OFF FORMULA (BAG LENGTH)
MINIMUM GUARANTEED ROLL LENGTH – 3” ID, 9.5” OD
PACKAGE HEIGHT FORMULA
0” - 2.5” L + H + 1”
2.5” - 4.5” L + H + 1.5”
4.5” + L + H + 2”
GUAGE 35 42 45 50 55 60 75 100 125
Single Wound 15,000’ 12,500 11,600’ 10,500’ 9,450’ 8,750’ 7,000’ 5,250’ 4,200’
Center Folded 7,500’ 6,250 5,830’ 5,200’ 4,770’ 4,375’ 3,500’ 2,625’ 2,100’
Parts Per RollRoll length (ft) × 12
Bag length (in)
Cost Per PartCost per rollParts per roll
Shrink Film Sizing Charts
CORPORATE PROFILEIntertape Polymer Group® Inc. (IPG®) is a recognized leader in the development, manufacture and sale of a variety of paper- and fi lm-based pressure sensitive and water-activated tapes, polyethylene and specialized polyolefi n fi lms, protective packaging, woven coated fabrics and complementary packaging systems for industrial and retail use. Headquartered in Montreal, Quebec and Sarasota, Florida, the Company employs approximately 3,400 employees with operations in 27 locations, including 20 manufacturing facilities in North America, two in Asia and one in Europe.
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12. Danville, VA
13. Delta, BC
14. Johnson City, TN
15. Marysville, MI
16. Menasha, WI
17. Midland, NC
18. Montreal, QC
19. Montreal, QC
20. Sarasota, FL
21. Toronto, ON
22. Tremonton, UT
23. Truro, NS
1. Ansonia, CT
2. Atlanta, GA
3. Bardstown, KY
4. Blythewood, SC
5. Brighton, CO
6. Carbondale, IL
7. Carlstadt, NJ
8. Carrollton, TX
9. Chicago, IL
10. Corona, CA
11. Cornwall, ON
24. Flensburg, Germany
25. Porto, Portugal
26. Chopanki, India
27. Daman, India
ManufacturingMachine AssemblyDistributionCorporate HeadquartersExecutive Headquarters
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NO
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EURO
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23
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20
18 19
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10 17
13
11
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24
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NORTH AMERICA
25
23
8
20
18 19
417
11
9
24
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12
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EUROPE
27
25
26
24
ASIA