shtokman brief history - nrkfido.nrk.no... · flare size turret size & number of risers...

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1 Arctic Frontiers Presentation Shtokman Brief history Gas & condensate field in the Russian Barents sea Discovered in 1988 IGIP: 3800 GSM3 Water depth: 340m, Offshore at 550km from Kola peninsula Too large to be developed ay once , Full field development phases in 3 phases of 23,7 GSM3/year each. Phase 1: 7,5 MT/y LNG & 11 GSM3/y pipe gas Onshore plant at Teriberka

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Page 1: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

1Arctic Frontiers Presentation

Shtokman Brief history

Gas & condensate field in the Russian Barents sea Discovered in 1988 IGIP: 3800 GSM3 Water depth: 340m, Offshore at 550km from Kola

peninsula

Too large to be developed ay once , Full field development phases in 3 phases of 23,7 GSM3/year each. Phase 1: 7,5 MT/y LNG & 11

GSM3/y pipe gas Onshore plant at Teriberka

Page 2: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

ShtokmanA frontier project in the Arctic Russian offshore zone

Page 3: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

3Arctic Frontiers Presentation

The Shtokman Phase 1 Project Partners

The Framework Agreement for Cooperation in the Development of the First Phase of the Shtokman Gas Condensate Field was signed with StatoilHydroCompany on 25 October 2007

SEVMORNEFTEGAZ51%

25 %

24 %

The Framework Agreement for Cooperation in the Development of the First Phase of the Shtokman Gas Condensate Field was signed with TOTAL Company on 13 July 2007

Such a partnership and the strong support from Gazprom represent a powerful asset for the project

Page 4: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

4Arctic Frontiers Presentation

An innovative contractual Framework for the phase 1 of the Shtokman development

ScopeOrganize, design, finance, construct and operate during 25 years the

“Shtokman phase 1 development“ Production plateau of 23.7 Gm3/year - 7,5 MTA LNG - 5 % gas for local market,

the rest piped to the North Stream SDAG and its Shareholders support the technical & economical risks of the

Phase 1 development

A single integrated dedicated Project Team; Gazprom / Total / StatoilHydro

Page 5: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

5Arctic Frontiers Presentation

A first class Russian project to satisfy LNG long term consumption growth and Tie-in to the North Stream to supply gas to Europe

Shtokman field

Vyborg

Teriberka

Greisfald

Barents seaNorth sea

Russia

LNG

Gas pipe

Shtokman field

Vyborg

Teriberka

Greisfald

Barents seaNorth sea

Russia

LNG

Gas pipe

40

Onshore

Slug Catcher

Gas Treatment

Export

Gas treatment Storage LNG Liquefaction

Page 6: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

6Arctic Frontiers Presentation

Shtokman phase 1Some of the main technical Challenges

Page 7: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

7Arctic Frontiers Presentation

Floater to process 70 MSm3/d of gas one of the biggest floater worldwide Ice resistant & disconnect able ? Topsides > 40,000 t Emergency Evacuation & Rescue Flare size Turret size & number of risers

Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines: Distance + rough seabed topography + diameter

LNG plant of 7,5 Mtpy a Mega LNG plant in a very remote area

Main Technical Challenges: size of the project

Page 8: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

8Arctic Frontiers Presentation

354 NM252 Nm

180 Nm320 Nm

Offshore field 350 NM from Murmansk

POB : 200/350 max , crew change by helicopter

Ice , Iceberg Management

Main Technical Challenges: Logistics

Page 9: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

9Arctic Frontiers Presentation

Main technical Challenge - Ice & Icebergs

Sea Ice (with presence of ridges) Level ice up to 2 meters (100

year return period) Ice ridge (first year) up to 170m

length with 75m keel and 3 m consolidated layer.

Ice berg in open water and embedded in Sea Ice 220 icebergs observed around

Shtokman area over 48 years.

Probability of ice (%) in April

month were the ice extent is the maximum in Barents Sea

In 2003, more than 15 icebergs have been observed close to Shtokman, 2 of them weighting more than 3 millions tons.

Page 10: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

10Arctic Frontiers Presentation

Pictures from Arctic CoringExpeditions at North Pole

Extreme ice thickness 3 m

Shtokman platform will be the first floating platform able to produce in

pack ice condition

Main technical Challenge – Sea Ice

Page 11: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

11Arctic Frontiers Presentation

From Concept to Technical options selection

Page 12: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

12Arctic Frontiers Presentation

Project concept

1 2

Sub-sea system

Page 13: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

13Arctic Frontiers Presentation

Located at Teriberka, 120 km Est of Murmansk.

Main onshore facilities Gas pre-treatment Liquefaction plant: 7,5 MTA Pipe gas treatment LNG tanks Export port for LNG & condensate Utilities: Power plant, Living base, support vessels

& tugs, etc…

Shtokman Project Onshore concept

Page 14: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

14Arctic Frontiers Presentation

Ice, icebergs and glaciers monitoring expeditions were performed every year since 2001 to observe:

Ice morphometry and ridges Ice drift and mechanical characteristics Icebergs locations and drift Glaciers observations

Meteorological, oceanographic and bathymetric survey undergoing Observations of wave, wind and currents from

the field to the LNG plant

Surveys and Studies have been carried out in 2008

Page 15: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

15Arctic Frontiers Presentation

Numerical simulation of Ice load in Moored configuration

Page 16: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

16Arctic Frontiers Presentation

Riser buoy

Floater – Dis connectability studies

Chutes fitted to the riser buoys

Bell mouth

Page 17: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

17Arctic Frontiers Presentation

Winterization: design specificity

All structural materials able to resist - 45°C

All major process and utilities areas of equipment shall be covered against snow, icing and wind. Most sensible ones heated and ventilated.

Temperatures considered for design: Absolute minimum – 45°C Operating minimum ambient temperature – 35°C Emergency evacuation, safety systems – 45°C Accommodation, Control room + 21°C normal operation, +5°C in emergency

Page 18: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

18Arctic Frontiers Presentation

Shtokman phase 1- Selected Options

Page 19: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

19Arctic Frontiers Presentation

Sub-Sea3 Subsea templates – 16/20 wells with large bore completion (9”5/8)

4/8 slot templates

16” flow-lines & 14” flexible risers

Shtokman Project description- Where we are ?

TRB

D

PLEM

KA

3 J1wells

3 J0 wells

FP

IRB

16 Wells

IRB

IRB

3 J1wells

2 J1wells

2 J0 wells

3 J0 wells

3 branch star3 branch star

Page 20: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

20Arctic Frontiers Presentation

20

Select the concept FPU SPAR

Shtokman Project description

Dis- connectable

Offshore - Floater

Dis connectablity can’t be avoided even if it is thought that probability to disconnect under iceberg threat is very low

Page 21: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

21Arctic Frontiers Presentation

Located at Teriberka, 120 km Est of Murmansk.

Main onshore facilities Gas pre-treatment Liquefaction plant: 7,5 MTA

APCI C3MR process Electric driven compressors

Pipe gas treatment 2 x 160 000 m3 LNG tanks Export port for LNG &

condensate Utilities, Living base, support

vessels & tugs, etc…

Phase 1 Onshore plant summary

Page 22: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

22Arctic Frontiers Presentation

Harbour location

Page 23: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

23Arctic Frontiers Presentation

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Environmental Challenges

Shtokman Development’s mandate is to respect the sensitive artic environment.

Project area is huge: covers nearly 600 km in one of most hostile and isolated environments on earth.

Environment is very sensitive and relatively untouched by man. Onshore Land area is pristine. Important fisheries area offshore.

Page 24: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

24Arctic Frontiers Presentation

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Environmental Challenges- Continued

SDag environmental policy is to prioritise environmental protection throughout all levels of the organisation and to minimise environmental impacts ( zero harmful discharge policy )

Company policy is to comply with environmental requirements of the Russian Federation and World Bank requirements for best industry practice.

Page 25: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

25Arctic Frontiers Presentation

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Environmental Survey Program - OffshoreWork Program consisted of:

Understanding the level of vulnerability of the ecosystem to the impacts of the project and their capability for regeneration

Anthropogenic impact on Barents sea bio resources – fisheries

Sampling and analysis of Phytoplankton- with a focus on summer sampling to capture spring bloom and Zooplankton

Sampling of sediments and benthos for contamination

Ichtyological survey

Marine mammal observation

Pockmarks – Pockmarks are first being identified through the bathymetric survey. If pockmarks are found, a sampling program will take place in summer 09 to further understand the biology of the pockmarks.

Page 26: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

26Arctic Frontiers Presentation

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Coastal SurveysSurveys were conducted in

Spring/summer and fall.

Work program included: Hydrological survey and hydrochemical analysis indicators and contaminated areas.

Sampling of sediments on coast for evaluation of physical and chemical characteristics

Microbiological survey

Fisheries survey (including habitats in the bay of Kamchatka crabs and molluscs

Page 27: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

27Arctic Frontiers Presentation

27

Onshore surveysConducted throughout summer and fall 2008 in the area

Key sensitivities included: location and type of rare plants

Complex hydrology and hydrogeology

Bird colonies and migratory bird routes

Archaeological survey in Teriberka area

Teriberka socio-economic survey of population

Page 28: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

28Arctic Frontiers Presentation

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Environment and CommunicationSurvey program is nearing completion. Additional surveys to be launched

in 2009 when necessary. Results and conclusions are used for :

Environmental baseline section of OVOS and ESIA

Design team : Data being transferred to design teams who will take into consideration environmental sensitivities for design.

ESIA and OVOS starting in January 09

In a very sensitive eco-system, Highest environmental standard shall be adhered to since the early stage of the design

Communication with Stakeholders already started

Page 29: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

29Arctic Frontiers Presentation

Russian contentRussian content to be maximized providing that a fair competition prevails at all stages No negative impact on the project costs and No planning delay

A data base of Russian potential contractor is being established and will be available to international bidders

Challenges to be prepared with Human challenges, language (oral communication, reports) at all the level of the yard Hierarchy

Specifications and Norms ( International, RF norms, GP Norms, CTY, drawings, symbols….)

Outstanding complexity (i.e. steel grade, wall thickness of equipment, specific welding procedures, quality control, qualified/certified work force, modular construction, accuracy required, module weights..)

Security – Free site / yard access by authorized foreigners

Required International HSE standards to be implemented

Sub-contractors control ( Russian, International)

Interfaces with International contractors

Contract Management, SDAG control on the work progress.

Page 30: Shtokman Brief history - NRKfido.nrk.no... · Flare size Turret size & number of risers Shtokman Trunk Line is unique compared to all other two-phase and multiphase flow pipelines:

30Arctic Frontiers Presentation

One of the top world class project with exciting challenges balanced by robust asset

A Russian project with a world class partnership to:

Increase gas delivery and Improve the energy security to the world market

Pave the way for an efficient development of the Arctic Shelf with the highest standards in terms of Safety Heath and Environment.

Conclusion: Conclusion: ShtokmanShtokman ProjectProject phase 1phase 1