si emissionmeasurement en v1!0!2012-03 web

Upload: nicuvisan

Post on 08-Aug-2018

213 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    1/32

    Complete Emission Measurement Technologyfrom SICK

    Single-source technologies and solutions for

    future-oriented emissions monitoring

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    2/32

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K2 8014933/2012-03

    Subject to change without notice

    Emission monitoring from SICK:

    global solutions for a globally relevant topic

    Effective climate protection as well as the maintenance and restoration of

    a clean environment are among the greatest challenges facing today's global

    community. In addition to efficient energy management, this primarily means

    effectively reducing pollutants and environmental hard, or better still, prevent-

    ing them. This must be implemented in all emission-relevant industries and

    regions especially those with intensive energy requirements as well as

    densely populated centers worldwide.

    The goal of reducing air pollution to the lowest technically feasible level is

    primarily achieved with state of the art waste gas purification processes.

    Emissions must be determined both in terms of quantity and quality as well

    as minimized in a targeted manner, as far as possible. This can be realized

    with proactive planning of industrial plants as well as the continuous monitor-

    ing of emissions.

    Continuous emission measurement is used to determine the emission behav-

    ior of industrial plants. SICK is the only manufacturer worldwide in this area

    with decades of experience offering a complete range of emission measure-

    ment technology. We use proven measurement principles and innovative tech-

    nologies to ensure future-oriented solutions even under ever increasing

    environmental and safety-related requirements.

    Make your significant contribution to an intact environment for current and

    future generations with complete emission measurement technology from

    SICK.

    Complete Emission Measurement Technologyfrom SICK

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    3/32

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K 38014933/2012-03

    Subject to change without notice

    Convincing Performance

    Industries and Solutions 6

    Technologies and Measuring

    Principles 8

    Systems and Project Engineering 10

    Connectivity 12

    Services 14

    Requirements of Emission

    Measurement Systems 16

    Gas Analyzers 18

    Dust Measuring Devices 22

    Analyzer Systems 24

    Gas Flow Measuring Devices 26

    Data Acquisition Systems 27

    Regulations and Provisions 28

    Glossary 30

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    4/32

    PS_header1_small_blue PS_header2_small_blue

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K4 8014933/2012-03

    Subject to change without notice

    We deliver Sensor Intelligence.

    SICK sensor solutions for industrial automation are the result of exceptional dedication

    and experience. From development all the way to service: The people at SICK are

    committed to investing all their expertise in providing with the very best sensors andsystem solutions possible.

    Company

    Approximately 5,000 people are on staff, with products and

    services available to help SICK sensor technology users in-

    crease their productivity and reduce their costs. Founded

    in 1946 and headquartered in Waldkirch, Germany, SICK is

    a global sensor specialist with more than 50 subsidiaries and

    representations worldwide. Our exemplary corporate culture

    fosters an optimum work-life balance, thus attracting the best

    employees from all over the world. SICK is one of the best

    employers we have been among the winners of the presti-

    gious German Great Place to Work award for many years in

    succession.

    A company with a culture of success

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    5/32

    PS_header1_small_bluePS_header2_small_blue

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K 58014933/2012-03

    Subject to change without notice

    Company

    SICK sensor systems simplify and optimize processes and allow

    for sustainable production. SICK operates thirteen research

    and development centers all over the world. Co-designed with

    customers and universities, our innovative sensor products and

    solutions are made to give a decisive edge. With an impressive

    track record of innovation, we take the key parameters of mod-

    ern production to new levels: reliable process control, safety of

    people and environmental protection.

    SICK is backed by a holistic, homogeneous corporate culture.

    We are an independent company. And our sensor technology is

    open to all system environments. The power of innovation has

    made SICK one of the technology and market leader sensor

    technology that is successful in the long term.

    Innovation for the leading edge A corporate culture for sustainable excellence

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    6/32

    PS_header1_small_blue PS_header2_small_blue

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K6 8014933/2012-03

    Subject to change without notice

    Industry Requirements Solutions from SICK

    Power plants

    Various requirements apply to power plants,

    depending on the fuels used, for example,

    coal, oil or gas. The following pollutants

    must be continuously measured, depending

    on applicable local environmental regula-tions: CO, NOx SO2 and dust as well as

    reference parameters such as temperature,

    O2 (and H2O, where applicable).

    - CO, NOx and SO2 as well as O2 /H2O

    In-situ:GM32, GM35, ZIRKOR302

    Cold extractive:

    GMS800, SIDOR Alternative as complete solution:

    MKAS/MAC800

    Dust measurement: DUSTHUNTER Volume ow measurement: FLOWSIC100 Data acquisition system: MEAC2000

    Waste incineration

    Various requirements apply depending on

    the type of incineration plant, for example,

    household waste, industrial waste or hazard-

    ous waste. Pollutants such as HCl, HF, NOx,

    SO2, VOC and dust load as well as O2 and/

    or H2O must be continuously measured in

    accordance with local environmental stipula-

    tions.

    Increasingly, the additional parameter of

    total mercury Hg must also be detected.

    - HCl, HF, SO2, CO, NOx and O2 /H2O

    In-situ:GM700

    Hot extractive:MCS100E, MCS100FT (FTIR)

    Hg measurement: MERCEM300Z

    Dust measurement: DUSTHUNTER Volume ow measurement: FLOWSIC100 Data acquisition system: MEAC2000

    Cement production

    Plants for producing cement, as well as

    ring and crushing lime. Flue gas pollutantsmust be continuously measured depending

    on local environmental regulations, prefer-

    ably NOx SO2 and dust as well as reference

    parameters such as O2 and/or H2O

    When burring alternative fuels it is also nec-

    essary to measure additional components

    such as HCl, HF, Hg and VOC.

    - HCl, HF, SO2, CO, NOx, VOC and O2/H2O

    Hot extractive:MCS100E, MCS100FT (FTIR)

    Hg measurement: MERCEM300Z VOC: GMS810-FIDOR Dust measurement: DUSTHUNTER Volume ow measurement: FLOWSIC100 Data acquisition system: MEAC2000

    Chemicals, oil and gas

    Chemical parks generally include a fossil-

    fuel red power plant, which generates bothelectricity as well as steam.

    Gases produced during the process are

    exploited thermally and must be monitored

    accordingly. Parts of the plant may include

    explosion proof areas.

    - VOC, CO, NOx, SO2 and O2 /H2O

    Cold extractive: GMS800 Hot extractive: MCS100E, MCS100FT VOC: GMS810-FIDOR Dust measurement: DUSTHUNTER Volume ow measurement: FLOWSIC100 Explosion protected version:

    GMS815, GMS820

    Data acquisition system: MEAC2000

    Metals and steel production

    Plants for calcination, melting or sintering

    ores as well as the production of non-ferrous

    metals. These areas are subject to harsh

    environmental conditions such as high dust

    loads and severe vibration.

    The gases produced during the process are

    reprocessed and must be measured and

    monitored accordingly.

    - CO, CO2, SO2, NOx, HCl and O2

    In-situ:GM32, GM35, ZIRKOR302

    Cold extractive: GMS800 Hot extractive: MCS100E Alternative as system: MKAS/MAC800 Dust measurement: DUSTHUNTER Volume ow measurement: FLOWSIC100 Data acquisition system: MEAC2000

    Industries and Solutions

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    7/32

    PS_header1_small_bluePS_header2_small_blue

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K 78014933/2012-03

    Subject to change without notice

    Industry Requirements Solutions from SICK

    Glass and Ceramics

    Systems for manufacturing glass and glass

    bers, for melting ceramic materials and ringceramic products.

    Typical requirements include ne silicates and

    borates with high abrasion potential in the uegases.

    - CO, NOx and SO2 as well as O2 /H2O

    In-situ:GM32, GM35, ZIRKOR302

    Special in-situ sensors, which are not

    subject to abrasion

    Dust measurement: DUSTHUNTER

    Volume ow measurement: F100

    Data acquisition system: MEAC2000

    Pulp and Paper

    So called TRS emissions are created during the

    kraft pulp production process, primarily in lime

    kilns and the liquor combustion process. They

    are strictly regulated by authorities due to the

    associated intensive odor contamination.

    For this reason, concentrations of hydrogen

    sulde, methylmercaptan, dimethyl-sulde anddimethyl-di-sulde or the sum parameter of TRSmust be continuously measured.

    - SO2, H2S, TRS: methylmercaptan,

    dimethyl-sulde and dimethyl-di-sulde

    In-situ:

    GM32

    Dust measurement: DUSTHUNTER

    Volume ow measurement: F100Data acquisition system: MEAC2000

    Maritime

    On-board systems on cargo and passenger

    ships for monitoring smoke gas and monitoring

    of exhaust gas purication systems. Typi-cally these systems are subject to increased

    vibration. Especially the components NOx, SO2,

    CO2, O2 are measured and the denitricationplants monitored. Special approvals such as

    Germanischer Lloyd type approval and effectivesample point switching are essential require-

    ments.

    - NOx, SO2, CO2, O2

    Hot extractive:

    MCS100E (optional with sample point

    switching)

    Greenhouse gases

    The greenhouse gas CO2 is responsible for 75%

    of global climate change. However, CO2, CH4 and

    N2O present varying degrees of hazard potential.

    Likewise, legislators worldwide are forcingoperators to declare greenhouse gas cargo. For

    example, in the USA and Canada this is imple -mented in the EPA's Greenhouse Gas Reporting

    Program. In the EU it is covered by the EmissionsTrading Directive. A precise measurement of the

    volumetric ow is necessary in order to providegreater accuracy than the bulk cargo calculation.

    - CO2, N2O and CH4

    In-situ:

    GM35 in combination with

    FLOWSIC100

    Cold extractive: GMS800

    Data acquisition system: MEAC2000

    Additional areas of application

    Systems for biological processing of waste Surface treatment with organic substances Crematoria, cremations Mining

    SICK also offers custom emissions moni-

    toring and measurement solutions for

    many other industries.

    Industries and Solutions

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    8/32

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K8 8014933/2012-03

    Subject to change without notice

    Technologies and Measuring Principles

    Analysis technology made in Germany

    SICK has optimal customization solutions for an extremely wide ranging spectrum of

    plant conditions and for solving complex measurement tasks. This includes in-situ and

    extractive measurement technology based on powerful measurement principles bothfor individual sampling points as well as for complete systems.

    In-situ gas analysisInnovative in-situ measurement technology for direct

    installation in devices at the respective measurement site.

    The analyzers measure in-situ, i.e. directly at the measure-

    ment site under system conditions and are available as

    a device solution. They are characterized primarily by their

    minimal maintenance requirements and extremely short

    response times. SICK's in-situ analyzers are available in

    two different versions:

    The cross-duct version for representative measuredresults across the entire duct diameter

    The measuring probe version, optimized for single-sided installation allowing simple integration intoan extremely varied range of system conditions. Forexample, overpressure, wet gases and extremely high

    measured gas concentrations and dust loads.

    Extractive gas analysisSICK's extractive gas analyzers can be used in a broad

    range of applications. They work according to extractive

    principles, in other words, a partial gas flow is extracted

    from the gas duct and is fed to the analyzer module under

    constant conditions. Everything is optimally designed for

    the measurement task, from gas sampling via selected

    sensors and optimized gas conditioning, through to the

    selection of numerous analyzer modules.

    Hot extractive measurement technologyAll components which come into contact with the mea-

    sured gas are heated, thereby ensuring they are above the

    dew point. The actual analysis is undertaken under con-

    stant hot measurement conditions and delivers precise

    measurement results, even with extremely narrow measur-

    ing ranges. Ideal for detection of numerous gas compo-

    nents as well as water soluble components such as HCl,

    HF or NH3.

    Cold extractive measurement technologyGas sampling can be realized with either heated or

    unheated sample gas lines. Gas drying is achieved with

    a high-performance gas cooler. The "cold" measurement

    is handled by the analyzer.

    Benets:

    Continuous and direct measurement, no sampling The cross-duct version for representative measured

    results or measuring probe version for simple

    installation

    GMP measuring probe with open measuring gap orGPP gas diffusion probe

    Benets:

    Optimally congurable analyzer modules for a widerange of applications

    Customized solutions designed for numerous pos-sible measuring components

    Precise and reliable measured results thanks toproven measuring principles

    Detection of aggressive, corrosive or combustiblegases

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    9/32

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K 98014933/2012-03

    Subject to change without notice

    Technologies and Measuring Principles

    Dust measurement via laser-

    based back-scattering technology

    This measurement principle devel-oped by SICK based on back-scatter-

    ing of light enables the measurement

    of even minute concentrations of

    dust. A laser diode irradiates the dust

    particles in the measured medium

    with modulated light in the visible

    spectrum. The light scattered by the

    particles is picked up by a highly sen-

    sitive detector, which then feeds the

    measured signal to an evaluation unit

    for processing.

    The compensation of backgroundradiation and ambient light, automat-

    ic testing of zero point and reference

    point as well as a soiling check mean

    the system delivers stable and repro-

    ducible measurement results.

    Sophisticated measurement tasks,

    for example, in hot or aggressive

    measurement media are therefore

    no longer a problem.

    - DUSTHUNTER product family,Page 25

    UV resonance absorption spec-troscopy (UVRAS)

    SICK uses cold-extractive processphotometers equipped with the UVresonance absorption measurement

    spectroscopy measurement principle

    (UVRAS). The system makes use ofthe fact that certain gases exhibit

    specific absorption characteristics in

    the ultraviolet spectrum. In order to

    achieve this, the measured gas is irra-

    diated with ultraviolet light.

    The concentration o f gas compo-

    nents can then be determined

    through selective use of the wave-length and measurement of the

    absorption. In this manner the analyz-

    er is able to measure gas concentra-

    tions of, for example, NO, NO2, NH

    3,

    SO2

    and H2S by means of interference

    filter correlation (IFC).

    The gas filter correlation (UVRAS) isused for extremely precise measure-

    ment of NO.

    - GMS800, Page 21

    Atom-absorption spectroscopy

    based on the Zeeman effect

    An Hg-discharge lamp emits anelement-specific spectrum, which

    enables an extremely sensitive level

    of mercury measurement. A magnetic

    field applied around the discharge

    lamp creates an additional reference

    value wavelength (the Zeeman

    effect), which lies outside of the

    absorption range of Hg atoms. This

    means that cross sensitivities and

    lamp aging or contamination is opti-

    mally compensated for. A high tem-

    perature converter converts thebound Hg at approximately 1000 C

    into elemental Hg.

    The advantages of this are that no

    chemicals or catalyzes are required,

    maintenance is minimal and there

    are no moving parts. The patented

    direct Hg measurement system

    makes the MERCEM300Z into a refer-

    ence device for continuous mercury

    analysis.

    - MERCEM300Z, Page 21

    Additional measuring principles and evaluation methods Interference lter correlation, gas lter correlation Absorption (NDIR, NDUV) UV spectroscopy DOAS evaluation methods FTIR spectroscopy Zirconium dioxide (ZrO

    2ow sensor)

    Absorption spectrometry (UV) Paramagnetic/electrochemical (O

    2)

    Flame ionization detectors (FID) Zeeman atom absorption spectroscopy (ZAAS) Particle absorption (visible wavelength range) Particle scattering / scattered light measurement Gravimetric analysis Ultrasonic propagation time delay measurement PT1000, piezo-resistive

    Sender/receiver unit

    Detectors

    Triple reector

    Cell

    Detector

    Hg-lamp

    Referencecell

    Measuringcell

    Filter unit

    Beam splitter

    UV lamp

    Measuring volumes

    Emitted beam

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    10/32

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K1 0 8014933/2012-03

    Subject to change without notice

    The wall-mounted housings as

    well as the pressure-resistant

    encapsulated housings are

    optimized for use in hazardous areas.

    Systems and Project Engineering

    Everything from stand-alone devices through to complete analyzer systems

    SICK is able to supply application-oriented applications through a combination of its

    extensive product range of analyzers and comprehensive experience. In addition to the

    tailor-made designs, we also offer a range of cost-optimized standard solutions, suchas the standardized 19" rack or system housing, compact plug-and-play analyzer sys-

    tems as well as the MAC800 modular complete system for all emission-typical mea-

    surement tasks. Beyond system components, we also engineer complete gas analyzer

    systems, for example, ready-to-use analyzer containers including the entire peripheral

    equipment.

    DevicesThe GMS800 product family with its

    standardized 19 housing or opti-

    mized system housings for cabinetinstallation are available for efficient

    and cost-effective system integration.

    Compact systemsCompact analyzer systems with

    extremely straightforward handling,

    trouble-free installation and commis-sioning on site with very low mainte-

    nance requirements. Additionally

    equipped with modern communica-

    tion options, such as Ethernet, Mod-

    bus or GPRS modem, these systems

    are suitable for remote monitoring of

    the entire emission monitoring sys-

    tem and are thereby pre-equipped

    for future requirements.

    Complete systemsThese modular complete systems

    with high-quality serial modules and

    components can be optimized tomeet specific requirements thanks

    to their customizable design.

    MAC800modular complete system

    MAC800 PowerCEMSplug-and-play analyzer system

    GMS820pressure-resistant

    encapsulated

    housing

    GMS81019" rack housing

    GMS830system integration housing

    GMS815wall-mounted housing

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    11/32

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K 1 18014933/2012-03

    Subject to change without notice

    Systems and Project Engineering

    Custom planning and engineeringPlanning and engineering at SICK is combined with

    decades of experience in the field of emissions monitoring

    of all kinds. Regardless of whether the application is in

    a power plants or under difficult conditions in a hazardous

    area of a refinery SICK's engineers plan and design tai-

    lor-made solutions suitable for your specific requirements

    using the latest CAD systems. In doing so, not only is the

    latest technology in analyzers and sample conditioning

    deployed, but also state-of-the-art communications con-

    cepts. All products are designed in accordance with the

    applicable international and national standards.

    An experienced project management team and worldwide

    service organization is available to the customer not only

    for commissioning, but also to ensure reliable and sus-

    tained operation of the system.

    Skills All required technologies from a single source Comprehensive product spectrum for all requirements Solutions for all measurement tasks and statutory

    requirements

    Cost-optimized standard solutions

    Application-oriented complete systems Ready-to-use analysis containers, tailor-made to meet

    your customer specications

    Ready-to-use analyzer containersTailor-made designs including the complete range of

    peripheral equipment with component application consult-

    ing and comprehensive project management.

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    12/32

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K1 2 8014933/2012-03

    Subject to change without notice

    Remote diagnosticsRemote access to devices and systems can be realized

    online via:

    SICK's own remote diagnostics unit RDU via an ana-log telephone, cellular network or Ethernet network

    connection

    The FastViewer Desktop Sharing System with conve-nient remote access for remote diagnostics, remote

    maintenance and online support on the customer's PC.

    Also through rewalls for effective help thanks to rapidviewing of the content of your screen.

    TCP/IP

    Internet

    System

    networkMeasuring device

    Connectivity always well connected with SICK

    Current data via standardized communication

    SICK's products come with a standardized data communications system for digital

    controllers, in order that all data, measured values and parameters are available at

    all times and can be conveniently visualized and processed. Moreover, this is availablecross-system from your own system network. As a result, you are able to elegantly

    access installations in remote areas.

    OperationThe operation of analyzers and systems is undertaken:

    directly from the analyzer's operating unit via a controller, enabling visualization and conguration

    for numerous analyzers

    remotely via Ethernet or a mobile network with SOPAS ET, SICK's own visualization and congura-tion application

    Signals, interfaces and protocols Analog and digital signals Interfaces:

    Serial interfaces such as RS-232/RS-485/RS-422 Ethernet network OPC

    Protocols:

    Modbus or Modbus TCP

    Analyzers and Systems

    OPC

    Ethernet

    Modbus

    Ethernet/RS-485

    I/O

    analog, digital

    Data acquisition and processing systems

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    13/32

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K 1 38014933/2012-03

    Subject to change without notice

    Connectivity always well connected with SICK

    Measuring systems

    Operational

    management level

    Dust

    Flow

    Controller

    Data Acquisition Systems

    Remote diagnostics

    Gas components

    Operational monitoring

    In-situ gas analysis

    Referenceparameters

    Ethernet

    Ethernet

    Extractive gas analysis

    Analyzer systems

    OPC server

    Remote diagnostics,

    remote maintenance

    Ethernet

    Optional

    ERP-system,

    plant management system

    Temperature, pressure

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    14/32

    PS_header1_small_blue PS_header2_small_blue

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K1 4 8014933/2012-03

    Subject to change without notice

    Service for all your plant and measurement system

    requirements

    Analyzers and measurement systems supply monitoring and control-relevant informa-

    tion and protect people and systems. When optimally integrated and maintained,

    these components and systems guarantee safe processes, constant product quality

    and protect people and the environment.

    From the outset and over many years, SICK LifeTime Services offer suitable ser-

    vices for all aspects of your measurement systems and plants: from planning and

    conception, commissioning and operation through to conversions and upgrades.

    Over 60 years of experience in the eld and industrial expertise makes us a compe-

    tent partner for the specic requirements of our customers.

    Services and Consulting always well advised with SICK

    Modernization and

    retrotting

    Software or rmware

    Customization of measuring

    ranges

    Expansion for additional

    measuring components

    Product and system

    support

    Acceptance prior to delivery

    On-site commissioning and trouble-

    shooting

    Technical support

    Spares / wearing parts

    Checking and

    optimization

    On-site acceptance

    System maintenance

    Logbook maintenance

    System support

    Training and advanced

    training

    Operation & handling

    Maintenance

    Device software

    Statutory regulations, guidelines

    and directives

    Consulting and

    Design

    Application consulting

    Planning services

    Project management

    Project and customer

    documentation

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    15/32

    PS_header1_small_bluePS_header2_small_blue

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K 1 58014933/2012-03

    Subject to change without notice

    Services and Consulting always well advised with SICK

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    16/32

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K1 6 8014933/2012-03

    Subject to change without notice

    Requirements of Emission MeasurementSystems

    Selection of a continuous emission measurement system

    10 steps to a suitable emission measurement system

    The selection of a continuous emission measurement system

    (CEMS) is not a simple process. General inquiries for the low-

    est initial investment can work out to be the most expensive

    solution when viewed over the entire operational lifetime.Unfortunately there is no generally-applicable rule that can

    be applied, as individual requirements relating to the respec-

    tive industrial plant can have a major impact on the suit-

    ability and all important costs of the CEMS technology under

    consideration.

    Production industries such as the power-supply industry or

    the cement industry are generally subject to dened regula-

    tions and laws governing the reduction of emissions. They

    are able to select from a broad range of continuous emissionmeasurement systems. The operational lifetime of a CEMS is

    typically more than 10 years. The operating costs can amount

    to up to three times the cost of the initial investment, depend-

    ing on the selected measurement technology (in-situ, cold or

    hot extractive) and the mix of measurement principles used.

    1

    What process parameters and gas compo-

    nents are to be monitored in the systemand what measuring ranges are required?

    The number and type of components to be monitored and

    recorded in accordance with the requirements of environmen-

    tal authorities determines the selection of a suitable CEMS

    system.

    Is a complete list of measuring components and param-eters as well as the required measuring ranges and toler-

    ances available?

    Must reference parameters such as temperature, pres-sure, moisture or O

    2content be measured?

    Determination of particle concentrations, opacity or mass

    ow required?

    2What conformities and regulations apply to

    emissions monitoring?

    Generally, the respective reporting system is de-

    rived from national regulations or international specications

    such as those from the EU or EPA in the US.

    What national regulations and standards apply? Is it necessary to take international standards such as EU

    directives or US EPA standards into consideration?

    Do additional specications apply to certain measuringtechnology due to specic plant requirements?

    3Are new regulations expected, which could

    inuence emissions trading or reporting?

    Environmental legislation is forcing the trend to-

    wards a sustainable and environmentally aware economy. For

    this reason, it should be possible to adapt or retrot the CEMS

    system for possible future requirements.

    For example, additional monitoring of HCI and mercury inthe cement production industry.

    4

    Have the operating conditions on-site been

    clarifed?Aggressive gas components can inuence the opera-

    tion and reliability of CEMS systems when using alternative fuels.

    What fuel is currently used or is to be deployed in the nearfuture?

    When using alternative fuels, does the system meet the strin-gent thermal requirements for monitoring waste treatment

    processes?

    5What sources exist that can lead to the

    production of critical gas components?

    If critical gas components are produced, such as or-

    ganic compounds, NH3, chlorine or sulfur, the CEMS system must

    be able to reliably measure these components, even in higher

    concentrations.

    6Are the operating conditions to remain

    constant for the entire operational lifetime of

    the CEMS system?

    Gas cleaning plants such as DeNOxor wet scrubbers signicantly

    reduce the amount of pollutants. However, higher NH3concentra-

    tions due to the addition of ammonia or carbamide as well as

    deviations in temperature and moisture can signicantly reduce

    the availability and operational lifetime of the measuring system.

    7What is the total cost of operation, not merely

    the cost of acquisition?

    The operational lifetime of a CEMS is typically more

    than 10 years. The actual operating costs can amount to more

    than triple the cost of acquisition, depending on the selected mea-

    suring technology. The following is to be taken into consideration:

    Composition of the CEMS, incl. gas sampling and conditioning Consumables / additives and spare parts Maintenance and service intervals

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    17/32

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K 1 78014933/2012-03

    Subject to change without notice

    Requirements of Emission MeasurementSystems

    Measuringcomponent

    Measuringprinciple

    Measuredvalue

    In-situ Extractive

    Hot Cold

    Dust Scattered

    light

    Particle

    concentra-

    tion

    m m

    Transmis-

    sion

    m

    Opacity Transmis-

    sion

    Opacity m

    Volume

    owUltra sound Volume

    owm

    Gases ZrO2-sensor O

    2m m

    Paramag-

    netic

    m

    Electro-

    chemical

    m

    NDIR CO, CO2m

    NO (NOx) m

    SO2

    m

    NDUV NO, NO2 m

    SO2, NH

    3

    1) m

    Filter

    correlation

    H2O m m

    CO, CO2

    m m

    NO, NO2

    m

    HCl, NH3

    m

    UV DOAS NO, NO2

    m

    SO2

    (NH3) m

    TDLS O2

    m m

    HCl, H2O m m

    NH3, H

    2O m m

    HF, H2O m m

    FTIR H2O m

    CO, CO2

    m

    NO, NO2

    m

    HCl, NH3

    m

    HF m

    FID VOC m

    ZAAS Hg m

    Other Transmitter T, p m

    1) Only with heated sampling technology

    8

    What are the requirements for operation

    and maintenance of the CEMS system?In accordance with European quality standards,

    the CEMS must exhibit veriable availability in the eld of

    higher than 95%, including all maintenance and testing cycles.

    Critical points include:

    Gas conditioning in the event of condensate or acid formingcomponents?

    Downtime caused by lter exchange or gas extraction?

    9What conditions are given at the operating

    site?

    The availability of consumables / spare parts andadditives is extremely important for industrial plants which

    are difcult to access (oil platforms, gas compressor stations,

    plants in climatically extreme areas).

    It remote diagnostics and remote maintenance via GPRSor Internet possible for achieving targeted deployment of

    specialist personnel?

    What environmental conditions, for example, temperaturedeviations, etc. are applicable?

    10What performance is your CEMS system

    supplier able to deliver in relation to require-

    ments?

    A supplier of CEMS systems should be able to provide effective

    decision-making support in nding a suitable solution. The re-

    alization of individual measurement tasks in combination with

    competent service should be the decisive factor, not the possi-

    bly limited range of technical options provided by a specic sup-

    plier. SICK is characterized by decades of proven competence,

    a complete product portfolio and numerous services in the eld

    of emissions measurement.

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    18/32

    Gas Analyzers

    E M I S S I O N M E A S U R E M E N T T E C H N O L O GY | S I C K 8014933/2012-03

    Subject to change without notice

    1 8

    In-situ gas analyzers

    GM32 GM35

    Direct measurement of aggressive gases Efcient control of combustion processes anddehydration plants

    Technical data

    Measuring principle UV spectroscopy Gas lter correlation, interference lter correlation

    Measuring components NH3, NO, NO

    2, SO

    2CO, CO

    2, H

    2O

    TUV-approved measuredvalues

    NO, SO2

    CO, CO2, H

    2O

    max. number of measuredvalues

    4 3

    Process temperature 0 C to +550 Chigher temperatures available on request

    0 C to +430 Chigher temperatures available on request

    Process pressure 60 hParelative

    250 hPa

    depending on type and purge air supply

    Ambient temperature 20 C to +55 C 40 C to +55 Cother temperatures available on request

    Conformities 2001/80/EC (13. BImSchV.), 2000/76/EG (17. BIm-SchV.), GOST, MCERTS, U.S. EPA conform, EN 14181,

    EN 15267-3, 27. BImSchV.

    2001/80/EC (13. BImSchV.), 2000/76/EG (17. BIm-

    SchV.), 27. BImSchV., TA Luft, EN 14181, GOST,MCERTS

    Enclosure rating IP 65

    IP 69K

    IP 66 / NEMA 4x

    Device versions Cross-duct-version, measuring probe version Cross-duct-version, measuring probe version

    Note The scope of delivery depends on application andcustomer specications.

    The scope of delivery depends on application and

    customer specications.

    At a Glance

    Up to 6 measuring components at the sametime (incl. gas pressure and temperature)

    Automatic self-test function (QAL3) withouttest gases

    Several independent measuring ranges withautomatically optimized precision possible

    Direct measurement without sampling Reliable measuring results at high dust

    concentrations

    Dynamic humidity correction Fast in-situ measurement directly in

    the process

    Simultaneous determination of up to threegas components, temperature and pressure

    No gas sampling and conditioning Gas testable version of measuring probe

    available

    Integrated self test and control functions

    Detailed information -mysick.com/en/GM32 -mysick.com/en/GM35

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    19/32

    Gas Analyzers

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K8014933/2012-03

    Subject to change without notice

    1 9

    GM700 GM901 ZIRKOR302

    Greater efciency of process analysis even under difcult conditions

    Reliable CO measurement for emission

    monitoring and process control

    Accurate and rapid oxygen measurement

    for optimization of industrial processes

    Diode laser spectroscopy (TDLS) Gas lter correlation zirconium dioxide sensor

    HCl, HF, NH3, O

    2CO O

    2

    HF O2

    1 1 1

    0 C to +430 Chigher temperatures available on request

    0 C to +430 Cdepending on calibration

    Stainless steel sensor: 0 C to +700 C

    Inconel sensor: 0 C to +950 C

    Ceramic sensor: 0 C to +1400 C

    250 hPa

    depending on type and purge air supply

    30 hPa

    depending on purge air supply

    700 hPa to 1.100 hPa

    40 C to +50 C

    four congurable ranges20 C to +55 C 20 C to +55 C

    2001/80/EC (13. BImSchV.), 2000/76/EG

    (17. BImSchV.)

    Type examination (TUV) 2001/80/EC (13. BImSchV.), 2000/76/EG (17. BImSchV.), 27. BImSchV., GOST,

    EN 14181

    IP 65 / NEMA 4x IP 65 / NEMA 4x IP 65 / NEMA 4x

    Measuring probe version, cross-duct version Cross-duct-version, measuring probe version Ejector type, pump type

    The scope of delivery depends on application

    and customer specications.

    The scope of delivery depends on application

    and customer specications.

    The scope of delivery depends on application

    and customer specications.

    High selectivity due to high spectralresolution

    Short response times No calibration required No moving parts: minimal wear and

    tear

    No gas sampling and conditioningrequired

    Representative measurement acrossthe duct

    Operation via evaluation unit Short response times Veriable with gas-lled cell;

    gas testable probe with test gas

    All parts in contact with gas areheated

    Automatic testing and adjustmentwith ambient air

    Fixed physical zero point Short response time Operation of up to 3 sensors via one

    evaluation unit

    -mysick.com/en/GM700 -mysick.com/en/GM901 -mysick.com/en/ZIRKOR302

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    20/32

    Gas Analyzers

    E M I S S I O N M E A S U R E M E N T T E C H N O L O GY | S I C K 8014933/2012-03

    Subject to change without notice

    2 0

    Extractive Gas Analyzers

    GMS800 SIDOR

    Tailor-made gas analysis for process and emission

    monitoring

    Sets standards for extractive photometers

    Technical data

    Measuring principle NDUV-spectroscopy, NDIR-spectroscopy, interferencelter correlation, paramagnetic dumbbell principle,electromagnetic cell, thermal conductivity measure-

    ment, ame ionization detection

    NDIR-spectroscopy, paramagnetic dumbbell principle,

    electromagnetic cell

    Measuring components Ar, SO2, CHClF

    2, CHCl

    2F, CH

    2Cl

    2, CH

    4, CH

    3OH, CO,

    COCl2, CO

    2, CS

    2, CO+CO

    2, C

    2H

    2, C

    2H

    2F

    4, C

    2H

    4, C

    2H

    6,

    SF6, C

    3H

    6, (CH

    3)

    2CO, C

    3H

    8, C

    4H

    10, C

    4H

    6, C

    6H

    4Cl

    2, C

    5H

    12,

    O2, C

    6H

    14, C

    7H

    16, COS, He, H

    2, H

    2O, H

    2S, NH

    3, NO, NO

    2,

    N2O, Cl

    2, C

    ges, additional components available on

    request

    CH4, CO, CO

    2, NO, N

    2O, O

    2, SO

    2

    TUV-approved measuredvalues

    CO, CO2, CH

    4, NO, NO

    2, O

    2, SO

    2CO, NO, SO

    2, O

    2

    max. number of measuredvalues

    8 3

    Process temperature Input analyzer: 0 C to +45 C Input analyzer: 0 C to +45 C

    Process pressure Hosed gas lines: 200 hPa to 300 hPa

    Piped gas lines: 200 hPa to 1,000 hPa

    200 hPa to 300 hPa

    relative

    Ambient temperature +5 C to +45 C +5 C to +45 C

    Conformities 2000/76/EC (17. BImSchV.), 2001/80/EG (13. BIm-SchV.), 27. BImSchV., EN 15267-3, EN 14181,

    TA Luft, ATEX, GOST, MCERTS

    2001/80/EC (13. BImSchV.), 27. BImSchV., TA Luft,GOST, MCERTS, ATEX, EN 14181

    Enclosure rating GMS810: IP 40

    GMS815: IP 65 / NEMA 4x

    GMS820P: IP 65

    GMS830, GMS831: IP 30

    IP 20

    Device versions 19" rack, wall mounting housing, pressure resistantencapsulated housing, system integration module

    19" rack

    Note The scope of delivery depends on application andcustomer specications.

    The scope of delivery depends on application and

    customer specications.

    At a Glance

    6 different analyzer modules 4 different types of enclosures Measuring principles: NDIR, NDUV, UVRAS,

    thermal conductivity measurement, ame

    ionization detection, paramagnetic and

    electrochemical O2 measurement

    Gas module with sample gas pump and/orcontrol sensors

    New enclosure type for easy and quickintegration in analyzer systems

    Remote diagnosis via Ethernet with softwareSOPAS ET

    Detector with high long-term stability Paramagnetic or electrochemical oxygen

    measurement

    Automatic adjustment with component-freeambient air

    Insensitive to contamination

    Detailed information -mysick.com/en/GMS800 -mysick.com/en/SIDOR

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    21/32

    Gas Analyzers

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K8014933/2012-03

    Subject to change without notice

    2 1

    MCS100FT MERCEM300Z FID3006

    Emission monitoring everything under

    control with advanced, high-end technology

    Innovative measurement of mercury in

    ue gasesPortable analyzer for measurement of

    volatile organic components

    FTIR-spectroscopy, zirconium dioxide sensor,

    ame ionization detectionZeeman atom absorption spectroscopy Flame ionization detection

    CH4, CO, CO

    2, HCl, HF, H

    2O, NH

    3, NO, NO

    2,

    N2O, O

    2, SO

    2, C

    org

    Hg, Hg compounds, Hg total Corg

    CO, CO2, SO

    2, NO, NO

    2, N

    2O, HCl, HF, CH

    4,

    H2O, O

    2, NH

    3, C

    org

    Hgges

    Corg

    13 1 1

    Input analyzer: +200 C 0 C to +200 C 0 C to +240 C

    900 hPa to 1200 hPa 900 hPa to 1100 hPa 100 hPa

    relative

    Standard: +5 C to +35 C

    with cooling device: +5 C ... +50 C

    20 C to +50 C 0 C ... +40 C

    2001/80/EG (13. BImSchV.), 2000/76/EG

    (17. BImSchV.), 27. BImSchV.

    2001/80/EG (13. BImSchV.), 2000/76/EG

    (17. BImSchV.), 27. BImSchV.,

    U.S. EPA conform

    2. BImSchV., 2000/76/EC (17. BImSchV.),

    MCERTS, U.S. EPA conform, EN 14181

    IP 43

    IP 54

    Option

    IP 55 IP 20

    Steel sheet cabinet Aluminum cabinet Portable device

    The scope of delivery depends on application

    and customer specications.The scope of delivery depends on application

    and customer specications.The scope of delivery depends on application

    and customer specications.

    Lowest approved HF measuringrange of 0 to 3 mg/m

    Automatic spectrum adjustment viaAutoVAL for reliable measured values

    Operation via touchscreen Sample gas transport by an ejector

    without moving parts

    Approved according to EN15267-3 Remote control and diagnosis via

    software SOPAS ET

    Automatic adjustment, backushingand lter cleaning

    Lowest measuring range of 10 g Accurate measurement of total mer-

    cury directly in a thermal converter

    (patented)

    Measuring operation without usingconsumables

    Very low maintenance gas samplingusing an ejector pump no moving

    parts

    Integrated adjustment cell for auto-matic drift correction

    Automatic adjustment of the entiremeasuring system with a built-in test

    gas generator (option)

    Automatic fuel-gas and pump switch-off in case of ame failure

    Only 15 minutes warm-up time untiloperational readiness

    Integrated temperature controller forheated sample gas line

    Connections with quick connectorsor bayonet latches

    Supporting frame with requiredgases in small cylinders

    Approved for continuous emissionmonitoring

    -mysick.com/en/MCS100FT -mysick.com/en/MERCEM300Z -mysick.com/en/FID3006

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    22/32

    Analyzer systems

    E M I S S I O N M E A S U R E M E N T T E C H N O L O GY | S I C K 8014933/2012-03

    Subject to change without notice

    2 2

    Analyzer Systems

    MCS100E MAC800

    Emission and raw gas monitoring

    with hot measuring technology

    Modular, complete system for extractive gas analysis

    Technical data

    Measuring principle Gas lter correlation, interference lter correlation,zirconium dioxide sensor

    In accordance with the integrated GMS800 analyzer

    modules

    Measuring components CH4, CO, CO

    2, HCl, H

    2O, NH

    3, NO, NO

    2, N

    2O, O

    2, SO

    2Ar, SO

    2, CHClF

    2, CHCl

    2F, CH

    2Cl

    2, CH

    4, CH

    3OH, CO,

    COCl2, CO

    2, CS

    2, CO+CO

    2, C

    2H

    2, C

    2H

    2F

    4, C

    2H

    4, C

    2H

    6,

    SF6, C

    3H

    6, (CH

    3)

    2CO, C

    3H

    8, C

    4H

    10, C

    4H

    6, C

    6H

    4Cl

    2, C

    5H

    12,

    O2, C

    6H

    14, C

    7H

    16, COS, He, H

    2, H

    2O, H

    2S, NH

    3, NO, NO

    2,

    N2O, Cl

    2, additional components available on request

    TUV-approved measuredvalues

    CO, CO2, HCl, NO, NH

    3, SO

    2, O

    2, H

    2O CO, NO, NO

    2, NO

    x, SO

    2, CO

    2, O

    2, N

    2O, CH

    4

    max. number of measuredvalues

    8 8

    Process temperature Input analyzer system: 0 C to +220 C

    Process: 0 C to +1300 C

    Process: +1000 C

    Input analyzer system: +200 C

    Process pressure 900 hPa to 1.100 hPa

    Ambient temperature +5 C to +35 C Standard: +5 C to +35 C

    with cooling device: +5 C ... +50 C

    Conformities 2001/80/EC (13. BImSchV.), 2000/76/EG (17. BIm-SchV.), GOST, MCERTS, U.S. EPA conform

    EN 15267-3, EN 14181, 2001/80/EC (13. BIm-

    SchV.), 2000/76/EC (17. BImSchV.)

    Enclosure rating IP 43other enclosure ratings available on request IP 54

    Device versions Steel sheet cabinet Steel sheet cabinet, glass-ber reinforced plasticcabinet

    Note The scope of delivery depends on application andcustomer specications.

    The scope of delivery depends on application and

    customer specications.

    At a Glance

    Extractive measurement of up to 8 IR-activegas components

    Additional oxygen and total hydrocarbonanalyzer as option

    Gas lines heated throughout Sample gas infeed on gas sampling sensor

    or analyzer

    Backushing of gas sampling sensor forlter cleaning

    Rapid measured gas exchange to minimizeadsorption and desorption processes

    Automatic sample point switching Types MCS100E HW (hot extractive),

    MCS100E PD (permeation dryer) and

    MCS100E CD (cold extractive)

    Cold-extractive analyzer system certied ac-cording to EN 15267-3

    Plug-and-play analyzer modules with 24 Vpower supply

    Operating unit for displaying all measuredvalues and status information on a touch

    screen

    External sensors via interfaces connectable Display and monitoring of external sensors

    possible

    Remote control of the complete system viaEthernet, Modbus or optional GPRS modem

    Detailed information -mysick.com/en/MCS100E -mysick.com/en/MAC800

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    23/32

    Analyzer systems

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K8014933/2012-03

    Subject to change without notice

    2 3

    MKAS MAC800 PowerCEMS

    The automatic measuring device for emissions measurement Compact analyzer system for emissions measurement in coal-redpower plants and gas-steam combination power plants

    In accordance with the integrated S700 analyzer modules In accordance with the integrated GMS830 analyzer modules

    CH4, CO, CO

    2, NO, NO

    2, N

    2O, O

    2, SO

    2NO, NO

    2, CO, CO

    2, SO

    2, O

    2

    In accordance with the integrated analyzer modules In accordance with the integrated analyzer modules

    In accordance with the integrated analyzer modules In accordance with the integrated analyzer modules

    Input analyzer system: 0 C to +200 C

    Process: 0 C to +900 C

    depending on sampling probe

    Input analyzer system: 0 C to +200 C

    Process: 0 C to +900 C

    depending on sampling probe

    Standard: +5 C to +35 C

    without being subjected to direct sunlight

    with cooling device: +5 C to +50 C

    Standard: +5 C to +35 C

    without being subjected to direct sunlight

    In accordance with the integrated analyzer modules In accordance with the integrated analyzer modules

    Standard: IP 54With cooling device: IP 34

    for outer cooling circuit

    Standard: IP 54for outer cooling circuit

    Steel sheet cabinet, glass-ber reinforced plastic cabinet Steel sheet cabinet

    The scope of delivery depends on application and customer

    specications.The scope of delivery depends on application and customer

    specications.

    Up to 3 analyzers S710 or SIDOR or NOxconverter

    Includes all important system components Test gas infeed via the gas sampling probe High-performance measuring gas cooler Measuring gas bypass Wired and tested ready for operation

    Certied system according to current EU regulations ina single compact analyzer cabinet

    Cost-effective solution for simultaneous NO/NO2

    measure-

    ment due to embedded DEFOR analyzer module

    (no NOx

    converter)

    Trouble-free installation and fast commissioning ofthe automatic measuring system (AMS)

    Extremely low maintenance requirements due to clearseparation of electrical and analyzer modules

    Remote access via Ethernet or Modbus connection

    -mysick.com/en/MKAS -mysick.com/en/MAC800 PowerCEMS

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    24/32

    Product family overview

    E M I S S I O N M E A S U R E M E N T T E C H N O L O GY | S I C K 8014933/2012-03

    Subject to change without notice

    2 4

    Dust Measuring Devices

    DUSTHUNTER T DUSTHUNTER SB

    The type approved transmissiometer

    with self-alignment function

    The type approved dust measuring device

    with reverse scattered light measurement

    Technical data

    DUSTHUNTER T DUSTHUNTER SB

    Measuring principle Transmittance measurement Scattered light backward

    max. number of measuredvalues

    1 1

    Process temperature 25 C to +600 C 25 C to +600 C

    Process pressure 50 hPa to 30 hPa 50 bar to 30 hPaother pressure ranges available on request

    Ambient temperature Standard: 25 C to +60 C

    For MCU with purge air unit: 25 C to +45 C

    Standard: 25 C to +60 C

    For MCU with purge air unit: 25 C to +45 C

    Conformities 2001/80/EG (13. BImSchV.), 2000/76/EG (17. BIm-SchV.), 27. BImSchV., TA Luft, EN 14181,

    EN 15267-3, MCERTS

    2001/80/EG (13. BImSchV.), 2000/76/EG (17. BIm-

    SchV.), 27. BImSchV., TA Luft, EN 14181,EN 15267-3, MCERTS

    Enclosure rating IP 66 IP 66

    Device versions Cross-duct version Version for single-sided installation

    Note The scope of delivery depends on application and

    customer specications.

    The scope of delivery depends on application and

    customer specications.At a Glance

    Integrated soiling control for sender-receiverand reector unit

    Automatic self-alignment of the opticalmodules

    Automatic check of zero and reference point For medium to high dust concentrations For small to large measuring distances

    For very low to medium dust concentrations One-sided installation Contamination check Automatic check of zero and reference point Automatic compensation of background

    radiation, therefore no light absorber

    required

    For medium to large duct diameters

    Detailed information -mysick.com/en/DUSTHUNTER T -mysick.com/en/DUSTHUNTER S

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    25/32

    Product family overview

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K8014933/2012-03

    Subject to change without notice

    2 5

    DUSTHUNTER C FWE200 SHC500

    Two-in-one dust measuring device with

    transmittance and scattered light

    measurement

    Extractive scattered light technology for

    measurement of dust in wet gases

    Mobile measurement system for gravimetric

    dust concentration measurements

    DUSTHUNTER C FWE200 SHC500

    Transmittance measurement, scattered light

    forward

    Scattered light forward Gravimetric analysis

    1 1 1

    25 C to +300 Chigher temperatures available on request

    PVDF sensor: 0 C to +120 CHastelloy sensor: 0 C to +220 C

    Standard: 0 C to +400 CWith special sensor: 0 C to +600 C

    50 hPa to 2 hPa

    other pressure ranges available on request

    20 hPa

    relative

    Standard: 25 C to +60 C

    For MCU with purge air unit: 25 C to+45 C

    20 C to +50 C 10 C to +50 C

    2001/80/EG (13. BImSchV.), 2000/76/EG

    (17. BImSchV.), 27. BImSchV., EN 14181,

    EN 15267-3, TA Luft, MCERTS

    2001/80/EG (13. BImSchV.), 2000/76/

    EG (17. BImSchV.), 27. BImSchV., TA Luft,MCERTS, U.S.-EPA-conform

    EN 13284-1, GOST, U.S.-EPA-conform

    IP 66 System: IP 54

    Electronics housing: IP 65

    IP 65

    Cross-duct version Extractive type Portable device

    The scope of delivery depends on application

    and customer specications.

    The scope of delivery depends on application

    and customer specications.

    The scope of delivery depends on application

    and customer specications.

    Combination of transmission andscattered light measurement

    For very low to high dustconcentrations

    Automatic check of zero andreference point

    Double-sided contamination checkand correction

    Automatic self-alignment

    For medium to large duct diameters

    For very low to medium dustconcentrations

    Gas sampling and return combinedin one probe

    Contamination check Automatic check of zero and refer-

    ence point

    No dust loss due to patentedsampling system

    Automatic data recording and systemcontrol

    Isokinetic control in real time Automatic storage and evaluation

    of the measuring values

    Automatic measurement of the owangle and detection of swirl effects

    -mysick.com/en/DUSTHUNTER C -mysick.com/en/FWE200 -mysick.com/en/SHC500

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    26/32

    Dust Measuring Devices

    E M I S S I O N M E A S U R E M E N T T E C H N O L O GY | S I C K 8014933/2012-03

    Subject to change without notice

    2 6

    Gas ow measuring devices

    Volume Flow Measuring Devices

    FLOWSIC100

    Volume ow measuring devices for continuous emission monitoring

    Technical data

    Measuring principle Ultrasonic propagation time delay measurement

    Measuring components Gas velocity, gas temperature, volume ow a.c., volume ow s.c., sound velocity

    max. number of measuredvalues

    1

    Process temperature FLOWSIC100 M/H/PR: 40 C to +260 Chigher temperatures available on request

    Process pressure -100 hPa to 100 hPa

    Ambient temperature Sender-receiver unit FLSE100, controller MCU: 40 C to +60 CConformities EN 14181, TA Luft, 27. BImSchV., 2001/80/EC (13. BImSchV.), 2000/76/EG (17. BImSchV.), EN 15267-3

    Enclosure rating IP 65

    Device versions Cross-duct-version, measuring probe version

    Note The scope of delivery depends on application and customer specications.

    At a Glance

    Robust titanium transducer for long service life Measurement system without purge air Corrosion-resistant material for use with aggressive gases (option) Integrated measurement via duct diameter for types H and M Automatic operational check with zero and reference point test Types M-AC/H-AC with innovative internal cooling for use with gas temperatures up to 450 C;

    no input of cooling air into the measured medium

    Types PM/PH with external purge air supply to protect against severe sensor contaminationand gas temperatures up to 450 C

    Probe type PR for cost-saving, single-sided installation in ductDetailed information -mysick.com/en/FLOWSIC100 CEMS

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    27/32

    Data Acquisition Systems

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K8014933/2012-03

    Subject to change without notice

    2 7

    Data Acquisition Systems

    MEAC2000

    Acquisition, evaluation, visualization and transmission of emission data

    Technical data

    Ambient temperature Data acquisition unit: 0 C to +50 C

    Conformities 2001/80/EC (13. BImSchV.), 2000/76/EG (17. BImSchV.), 27. BImSchV., 30. BImSchV., 1999/13/EC(31. BImSchV.)

    Enclosure rating Data acquisition unit: IP 20

    Note The scope of delivery depends on application and customer specications.

    At a Glance

    Evaluation according to EU directives 2000/76/EC and 2001/80/EC Evaluation according to 13, 17, 27 and 30 BImSchV and TA Luft Integration of operating data and system states Visualization of emission and operating data Remote data transfer, remote diagnostics and remote monitoring Alarm signaling in the event of exceeding limit value tolerances

    Detailed information -mysick.com/en/MEAC2000

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    28/32

    PS_header1_small_blue PS_header2_small_blue

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K2 8 8014933/2012-03

    Subject to change without notice

    Regulations, approval bodies and elements include:

    EU directives and TV approvals with the directive relating tolarge combustion plants and gas turbine systems (2001/80/

    EC),incineration and co-incineration of waste (2000/76/EC)

    Quality standards for automated measuring systems(EN 14181, EN 15267)

    The new industrial emissions directive 2010/75/EU for inte-grated prevention and reduction of environmental pollution.

    Approval body MCERTS for Great Britain Environmental agency U.S. EPA with the American quality stan-quality stan-stan-

    dards (EPA CFR 11 Part 60 and Part 75)

    Japanese industrial standard JIS Standards organization GOST for Russian standards and

    regulations

    Chinese EPA CEP EPA standards for many other countries

    Regulations and Provisions

    Why measure emissions?

    Action is necessary due to global warming caused by the greenhouse effect.

    One important measure is to sustainable measure the emission of climate-

    relevant gases in order to attain an important reference value for the efcientreduction of greenhouse gas emissions.

    Moreover, locally the hazardous impact of smog, ozone and dust play a decisive

    role.

    In many counties there is a legislative basis for a sustained environmentally

    compatible reduction of greenhouse gas emissions as well as laws and direc-

    tives relating to the emission of pollutants. These regulations include specica-tions for technology and modes of operation for systems as well as specica-tions detailing pollutant limits permissible in released clean gas and what

    measuring technology may be used for purposes of monitoring.

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    29/32

    PS_header1_small_bluePS_header2_small_blue

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K 2 98014933/2012-03

    Subject to change without notice

    Purpose of emission minimization

    The purpose is to protect people, ora and fauna, water,the atmosphere as well as cultural and other property

    from injurious pollution, signicant negative consequencesand signicant nuisance emissions as well as to activelyprevent the formation of injurious pollution.

    The environment can be protected primarily by way of

    limiting emissions. Statutory limitations always represent

    interference into the freedom of action of the generating

    industry. For this reason, in many countries emissions may

    not be limited "for their own sake", but only in accordance

    with the principle of proportionality analogously to

    their harmfulness (effect on the environment and human

    health).

    What are emissions?

    Emissions in terms of the environment refer to the dis-

    charge, transmission or disposal of disrupting factors into

    the environment. Each emission results from an immis-

    son (discharge). Emissions in the form of discharges are

    comprised of toxic, harmful or environmentally hazardous

    chemical substances as well as pollutants of all kinds,

    irritants and allergens.

    Regulations and Provisions

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    30/32

    PS_header1_small_blue PS_header2_small_blue

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K3 0 8014933/2012-03

    Subject to change without notice

    Glossary

    A

    AccuracyQualitative term for the extent of approximation of detected

    results to the reference value, whereby depending on de-

    termination or agreement, this may relate to the true value,approximate value or an empirical value.

    AMSAutomatic Measuring System (AMS) for monitoring of emis-

    sions from stationary sources, which are installed on the

    plant. In the case of extractive AMS, further equipment is

    included in addition to the actual measuring device (analyzer)

    for purposes of sampling (e.g. probes, probe gas lines, ow

    measurement, discharge pumps) and sample conditioning

    (e.g. dust lter, cooler, converters).

    Area of certication

    The area in which the automatic measuring system (AMS) is

    tested and certied in relation to maintenance of the relevant

    minimum requirements.

    C

    Calibration

    Determination of a calibration function of (temporally) limited

    validity which is applied to an AMS for a specied measuring

    point. A gas mixture of known composition (calibration gas,

    test gas) with systematically graded contents is applied to themeasuring components.

    Calibration functionFunctional ratio between the measured value, for example the

    extinction and content, for example, a mass concentration.

    CEM, CEMSEquipment for continuous emissions monitoring CEM and

    CEMS (Continuous Emission Monitoring System). This term is

    used largely in Great Britain and the USA for "AMS".

    Cross-ductBased on principles of in-situ measuring technology, the mea-

    sured values are detected contact-free by the automatic mea-

    suring system (AMS) directly in the gas ow and across the

    entire duct diameter (cross duct). In doing so, two measuring

    devices are aligned to each other (generally a sender-receiver

    unit and a reector), so that a representative measurement is

    ensured for both within the same measured diameter.

    D

    DriftMonotone change of the calibration function in a specied

    maintenance interval, leading to a change in the measured

    value.

    E

    Emissions

    Emissions in terms of the environment refer to the discharge,

    transmission or disposal of disrupting factors into the

    environment.

    EN 14181/EN 15267

    The standard EN 14181 species quality assurance levels

    (QAL) for the suitability of automatic measuring systems(AMS) for corresponding measuring tasks (QAL1), the regular

    calibration and validation of the AMS (QAL2), the continued

    monitoring of the AMS during operation of the plant (QAL3)

    as well as an annual functional test (AST).

    Extractive measuring technologyEquipment and complete automated measuring systems

    (AMS) for sampling, conditioning and analysis of a sample

    from the gas or media being examined, undertaken at a

    representative measuring point.

    I

    In-situ measuring technologyAutomatic measuring system (AMS) where the measurement

    is carried out directly in the gas duct, without removing a

    sample from the process. If the measurement is undertaken

    across the diameter of the exhaust gas duct, then pollutants

    are detected in a representative manner to a large extent.

    Refer to cross duct.

    M

    Maintenance intervalMaximum permissible period of time within which the mainte-

    nance of specied values relating to the process performance

    data can be guaranteed, without the requirement for external

    maintenance, for example, relling, calibration or adjustment.

    Measured value

    An assessed value derived from the measured signal relating

    to the air quality characteristic. This includes usual calcula-

    tions based on calibration and conversion in desired values.

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    31/32

    PS_header1_small_bluePS_header2_small_blue

    E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K 3 18014933/2012-03

    Subject to change without notice

    Glossary

    Measurement inaccuracy

    A parameter, associated with the result of a measurement,

    that characterizes the dispersion of the values that could be

    reasonable be attributed to the measured value.

    Measuring principles and measured valuesThe measuring principle makes it possible to measure

    another value instead of the measured value, in order to un-

    ambiguously derive the measured value from it. It is based on

    a repeatable physical occurrence (phenomenon, effect) with a

    known physical relationship between the measured value and

    the other variable.

    Measuring probe versionOptimized design of in-situ measuring AMS with xed active

    measuring distance of the measuring probe, for single-side

    installation at the measuring point. An automatic self-test

    function (QAL3) is possible without test gases.

    P

    Precision

    Describes the maximum deviation between independently

    detected results, obtained by the tester repeatedly carrying

    out a specied detection process under prescribed condi-

    tions. DIN species explicitly that the detection process is

    considered more accurate if it exhibits fewer "random result

    deviations".

    R

    Reference materialSubstance or mixture of substances with known concentra-

    tions in specied limits or a device with known properties.

    Reference methodA measuring method used on agreement for reference pur-

    poses, which delivers the recognized reference value of the

    measured value. See also standard reference methods.

    RepeatabilityDegree of compliance between the measured results for the

    same measured value under unchanged measuring condi-

    tions. See also reproducibility.

    ReproducibilityDegree of compliance between the measured results for the

    same measured value under identical measuring conditions.

    See also reproducibility.

    S

    Sensitivity

    Describes a change of value in the output variable of a

    measuring device referred to the change of value of the input

    variable which causes it.

    Standard deviationPositive square root from the mean square deviation of the

    arithmetical average divided by the number of degrees of

    freedom.

    Standard reference methods

    Reference method specied for use in European or national

    regulations (for example, for calibration and validation of au-

    tomatic measuring systems (AMS) and for repeated measure-

    ments to test for maintenance of the limit values).

    Suitability testing

    Describes the suitability of automatic measuring systems for

    monitoring emissions from stationary sources in accordance

    with the standards EN 14181 and EN 15267-3, which deal

    with suitability testing and corresponding minimum require-

    ments and test procedures.

    T

    Test gasA test gas is a gas or mixture of gases which is suitable for

    purposes of calibration due to its known composition. It can

    also be used for validation or verication.

    Z

    Zero gasGas or gas mixture of known quality (for example a compli-

    mentary gas or calibration gas) which is not contained in the

    measured component(s) and serves to calibrate the zero

    value of a measuring device.

  • 8/22/2019 SI EmissionMeasurement en V1!0!2012-03 WEB

    32/32

    8014933/20

    12-03JPF(2012-03)WBUSmodint37

    Leading technologies

    With a staff of more than 5,000 and

    over 50 subsidiaries and representa-

    tions worldwide, SICK is one of the

    leading and most successful manufac-

    turers of sensor technology. The power

    of innovation and solution competency

    have made SICK the global market

    leader. No matter what the project and

    industry may be, talking with an expertfrom SICK will provide you with an ideal

    basis for your plans there is no need

    to settle for anything less than the best.

    Unique product range

    Non-contact detecting, counting,

    classifying, positioning and measur-

    ing of any type of object or media

    Accident and operator protection

    with sensors, safety software and

    services

    Automatic identication with bar

    code and RFID readers

    Laser measurement technology fordetecting the volume, position and

    contour of people and objects

    Complete system solutions for analy-

    sis and ow measurement of gases

    and liquids

    Comprehensive services

    SICK LifeTime Services for safety

    and productivity

    Application centers in Europe, Asia

    and North America for the develop-

    ment of system solutions under real-

    world conditions

    E-Business Partner Portal

    www.mysick.com price and availabi-

    lity of products, requests for quotationand online orders

    SICK at a glance

    Worldwide presence with

    subsidiaries in the following

    countries:

    AustraliaBelgium/LuxembourgBrasilCesk RepublikaCanadaChinaDanmarkDeutschlandEspaaFrance

    Great BritainIndiaIsraelItaliaJapan

    Mxico

    NederlandNorgesterreichPolskaRomniaRussiaSchweizSingaporeSlovenijaSouth AfricaSouth KoreaSuomiSverigeTaiwanTrkiyeUnited Arab EmiratesUSA

    Please nd detailed addresses andadditional representatives and agencies

    in all major industrial nations at

    www.sick.com