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Complete Emission Measurement Technologyfrom SICK
Single-source technologies and solutions for
future-oriented emissions monitoring
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Emission monitoring from SICK:
global solutions for a globally relevant topic
Effective climate protection as well as the maintenance and restoration of
a clean environment are among the greatest challenges facing today's global
community. In addition to efficient energy management, this primarily means
effectively reducing pollutants and environmental hard, or better still, prevent-
ing them. This must be implemented in all emission-relevant industries and
regions especially those with intensive energy requirements as well as
densely populated centers worldwide.
The goal of reducing air pollution to the lowest technically feasible level is
primarily achieved with state of the art waste gas purification processes.
Emissions must be determined both in terms of quantity and quality as well
as minimized in a targeted manner, as far as possible. This can be realized
with proactive planning of industrial plants as well as the continuous monitor-
ing of emissions.
Continuous emission measurement is used to determine the emission behav-
ior of industrial plants. SICK is the only manufacturer worldwide in this area
with decades of experience offering a complete range of emission measure-
ment technology. We use proven measurement principles and innovative tech-
nologies to ensure future-oriented solutions even under ever increasing
environmental and safety-related requirements.
Make your significant contribution to an intact environment for current and
future generations with complete emission measurement technology from
SICK.
Complete Emission Measurement Technologyfrom SICK
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Convincing Performance
Industries and Solutions 6
Technologies and Measuring
Principles 8
Systems and Project Engineering 10
Connectivity 12
Services 14
Requirements of Emission
Measurement Systems 16
Gas Analyzers 18
Dust Measuring Devices 22
Analyzer Systems 24
Gas Flow Measuring Devices 26
Data Acquisition Systems 27
Regulations and Provisions 28
Glossary 30
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We deliver Sensor Intelligence.
SICK sensor solutions for industrial automation are the result of exceptional dedication
and experience. From development all the way to service: The people at SICK are
committed to investing all their expertise in providing with the very best sensors andsystem solutions possible.
Company
Approximately 5,000 people are on staff, with products and
services available to help SICK sensor technology users in-
crease their productivity and reduce their costs. Founded
in 1946 and headquartered in Waldkirch, Germany, SICK is
a global sensor specialist with more than 50 subsidiaries and
representations worldwide. Our exemplary corporate culture
fosters an optimum work-life balance, thus attracting the best
employees from all over the world. SICK is one of the best
employers we have been among the winners of the presti-
gious German Great Place to Work award for many years in
succession.
A company with a culture of success
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Company
SICK sensor systems simplify and optimize processes and allow
for sustainable production. SICK operates thirteen research
and development centers all over the world. Co-designed with
customers and universities, our innovative sensor products and
solutions are made to give a decisive edge. With an impressive
track record of innovation, we take the key parameters of mod-
ern production to new levels: reliable process control, safety of
people and environmental protection.
SICK is backed by a holistic, homogeneous corporate culture.
We are an independent company. And our sensor technology is
open to all system environments. The power of innovation has
made SICK one of the technology and market leader sensor
technology that is successful in the long term.
Innovation for the leading edge A corporate culture for sustainable excellence
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Industry Requirements Solutions from SICK
Power plants
Various requirements apply to power plants,
depending on the fuels used, for example,
coal, oil or gas. The following pollutants
must be continuously measured, depending
on applicable local environmental regula-tions: CO, NOx SO2 and dust as well as
reference parameters such as temperature,
O2 (and H2O, where applicable).
- CO, NOx and SO2 as well as O2 /H2O
In-situ:GM32, GM35, ZIRKOR302
Cold extractive:
GMS800, SIDOR Alternative as complete solution:
MKAS/MAC800
Dust measurement: DUSTHUNTER Volume ow measurement: FLOWSIC100 Data acquisition system: MEAC2000
Waste incineration
Various requirements apply depending on
the type of incineration plant, for example,
household waste, industrial waste or hazard-
ous waste. Pollutants such as HCl, HF, NOx,
SO2, VOC and dust load as well as O2 and/
or H2O must be continuously measured in
accordance with local environmental stipula-
tions.
Increasingly, the additional parameter of
total mercury Hg must also be detected.
- HCl, HF, SO2, CO, NOx and O2 /H2O
In-situ:GM700
Hot extractive:MCS100E, MCS100FT (FTIR)
Hg measurement: MERCEM300Z
Dust measurement: DUSTHUNTER Volume ow measurement: FLOWSIC100 Data acquisition system: MEAC2000
Cement production
Plants for producing cement, as well as
ring and crushing lime. Flue gas pollutantsmust be continuously measured depending
on local environmental regulations, prefer-
ably NOx SO2 and dust as well as reference
parameters such as O2 and/or H2O
When burring alternative fuels it is also nec-
essary to measure additional components
such as HCl, HF, Hg and VOC.
- HCl, HF, SO2, CO, NOx, VOC and O2/H2O
Hot extractive:MCS100E, MCS100FT (FTIR)
Hg measurement: MERCEM300Z VOC: GMS810-FIDOR Dust measurement: DUSTHUNTER Volume ow measurement: FLOWSIC100 Data acquisition system: MEAC2000
Chemicals, oil and gas
Chemical parks generally include a fossil-
fuel red power plant, which generates bothelectricity as well as steam.
Gases produced during the process are
exploited thermally and must be monitored
accordingly. Parts of the plant may include
explosion proof areas.
- VOC, CO, NOx, SO2 and O2 /H2O
Cold extractive: GMS800 Hot extractive: MCS100E, MCS100FT VOC: GMS810-FIDOR Dust measurement: DUSTHUNTER Volume ow measurement: FLOWSIC100 Explosion protected version:
GMS815, GMS820
Data acquisition system: MEAC2000
Metals and steel production
Plants for calcination, melting or sintering
ores as well as the production of non-ferrous
metals. These areas are subject to harsh
environmental conditions such as high dust
loads and severe vibration.
The gases produced during the process are
reprocessed and must be measured and
monitored accordingly.
- CO, CO2, SO2, NOx, HCl and O2
In-situ:GM32, GM35, ZIRKOR302
Cold extractive: GMS800 Hot extractive: MCS100E Alternative as system: MKAS/MAC800 Dust measurement: DUSTHUNTER Volume ow measurement: FLOWSIC100 Data acquisition system: MEAC2000
Industries and Solutions
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Industry Requirements Solutions from SICK
Glass and Ceramics
Systems for manufacturing glass and glass
bers, for melting ceramic materials and ringceramic products.
Typical requirements include ne silicates and
borates with high abrasion potential in the uegases.
- CO, NOx and SO2 as well as O2 /H2O
In-situ:GM32, GM35, ZIRKOR302
Special in-situ sensors, which are not
subject to abrasion
Dust measurement: DUSTHUNTER
Volume ow measurement: F100
Data acquisition system: MEAC2000
Pulp and Paper
So called TRS emissions are created during the
kraft pulp production process, primarily in lime
kilns and the liquor combustion process. They
are strictly regulated by authorities due to the
associated intensive odor contamination.
For this reason, concentrations of hydrogen
sulde, methylmercaptan, dimethyl-sulde anddimethyl-di-sulde or the sum parameter of TRSmust be continuously measured.
- SO2, H2S, TRS: methylmercaptan,
dimethyl-sulde and dimethyl-di-sulde
In-situ:
GM32
Dust measurement: DUSTHUNTER
Volume ow measurement: F100Data acquisition system: MEAC2000
Maritime
On-board systems on cargo and passenger
ships for monitoring smoke gas and monitoring
of exhaust gas purication systems. Typi-cally these systems are subject to increased
vibration. Especially the components NOx, SO2,
CO2, O2 are measured and the denitricationplants monitored. Special approvals such as
Germanischer Lloyd type approval and effectivesample point switching are essential require-
ments.
- NOx, SO2, CO2, O2
Hot extractive:
MCS100E (optional with sample point
switching)
Greenhouse gases
The greenhouse gas CO2 is responsible for 75%
of global climate change. However, CO2, CH4 and
N2O present varying degrees of hazard potential.
Likewise, legislators worldwide are forcingoperators to declare greenhouse gas cargo. For
example, in the USA and Canada this is imple -mented in the EPA's Greenhouse Gas Reporting
Program. In the EU it is covered by the EmissionsTrading Directive. A precise measurement of the
volumetric ow is necessary in order to providegreater accuracy than the bulk cargo calculation.
- CO2, N2O and CH4
In-situ:
GM35 in combination with
FLOWSIC100
Cold extractive: GMS800
Data acquisition system: MEAC2000
Additional areas of application
Systems for biological processing of waste Surface treatment with organic substances Crematoria, cremations Mining
SICK also offers custom emissions moni-
toring and measurement solutions for
many other industries.
Industries and Solutions
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Technologies and Measuring Principles
Analysis technology made in Germany
SICK has optimal customization solutions for an extremely wide ranging spectrum of
plant conditions and for solving complex measurement tasks. This includes in-situ and
extractive measurement technology based on powerful measurement principles bothfor individual sampling points as well as for complete systems.
In-situ gas analysisInnovative in-situ measurement technology for direct
installation in devices at the respective measurement site.
The analyzers measure in-situ, i.e. directly at the measure-
ment site under system conditions and are available as
a device solution. They are characterized primarily by their
minimal maintenance requirements and extremely short
response times. SICK's in-situ analyzers are available in
two different versions:
The cross-duct version for representative measuredresults across the entire duct diameter
The measuring probe version, optimized for single-sided installation allowing simple integration intoan extremely varied range of system conditions. Forexample, overpressure, wet gases and extremely high
measured gas concentrations and dust loads.
Extractive gas analysisSICK's extractive gas analyzers can be used in a broad
range of applications. They work according to extractive
principles, in other words, a partial gas flow is extracted
from the gas duct and is fed to the analyzer module under
constant conditions. Everything is optimally designed for
the measurement task, from gas sampling via selected
sensors and optimized gas conditioning, through to the
selection of numerous analyzer modules.
Hot extractive measurement technologyAll components which come into contact with the mea-
sured gas are heated, thereby ensuring they are above the
dew point. The actual analysis is undertaken under con-
stant hot measurement conditions and delivers precise
measurement results, even with extremely narrow measur-
ing ranges. Ideal for detection of numerous gas compo-
nents as well as water soluble components such as HCl,
HF or NH3.
Cold extractive measurement technologyGas sampling can be realized with either heated or
unheated sample gas lines. Gas drying is achieved with
a high-performance gas cooler. The "cold" measurement
is handled by the analyzer.
Benets:
Continuous and direct measurement, no sampling The cross-duct version for representative measured
results or measuring probe version for simple
installation
GMP measuring probe with open measuring gap orGPP gas diffusion probe
Benets:
Optimally congurable analyzer modules for a widerange of applications
Customized solutions designed for numerous pos-sible measuring components
Precise and reliable measured results thanks toproven measuring principles
Detection of aggressive, corrosive or combustiblegases
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Technologies and Measuring Principles
Dust measurement via laser-
based back-scattering technology
This measurement principle devel-oped by SICK based on back-scatter-
ing of light enables the measurement
of even minute concentrations of
dust. A laser diode irradiates the dust
particles in the measured medium
with modulated light in the visible
spectrum. The light scattered by the
particles is picked up by a highly sen-
sitive detector, which then feeds the
measured signal to an evaluation unit
for processing.
The compensation of backgroundradiation and ambient light, automat-
ic testing of zero point and reference
point as well as a soiling check mean
the system delivers stable and repro-
ducible measurement results.
Sophisticated measurement tasks,
for example, in hot or aggressive
measurement media are therefore
no longer a problem.
- DUSTHUNTER product family,Page 25
UV resonance absorption spec-troscopy (UVRAS)
SICK uses cold-extractive processphotometers equipped with the UVresonance absorption measurement
spectroscopy measurement principle
(UVRAS). The system makes use ofthe fact that certain gases exhibit
specific absorption characteristics in
the ultraviolet spectrum. In order to
achieve this, the measured gas is irra-
diated with ultraviolet light.
The concentration o f gas compo-
nents can then be determined
through selective use of the wave-length and measurement of the
absorption. In this manner the analyz-
er is able to measure gas concentra-
tions of, for example, NO, NO2, NH
3,
SO2
and H2S by means of interference
filter correlation (IFC).
The gas filter correlation (UVRAS) isused for extremely precise measure-
ment of NO.
- GMS800, Page 21
Atom-absorption spectroscopy
based on the Zeeman effect
An Hg-discharge lamp emits anelement-specific spectrum, which
enables an extremely sensitive level
of mercury measurement. A magnetic
field applied around the discharge
lamp creates an additional reference
value wavelength (the Zeeman
effect), which lies outside of the
absorption range of Hg atoms. This
means that cross sensitivities and
lamp aging or contamination is opti-
mally compensated for. A high tem-
perature converter converts thebound Hg at approximately 1000 C
into elemental Hg.
The advantages of this are that no
chemicals or catalyzes are required,
maintenance is minimal and there
are no moving parts. The patented
direct Hg measurement system
makes the MERCEM300Z into a refer-
ence device for continuous mercury
analysis.
- MERCEM300Z, Page 21
Additional measuring principles and evaluation methods Interference lter correlation, gas lter correlation Absorption (NDIR, NDUV) UV spectroscopy DOAS evaluation methods FTIR spectroscopy Zirconium dioxide (ZrO
2ow sensor)
Absorption spectrometry (UV) Paramagnetic/electrochemical (O
2)
Flame ionization detectors (FID) Zeeman atom absorption spectroscopy (ZAAS) Particle absorption (visible wavelength range) Particle scattering / scattered light measurement Gravimetric analysis Ultrasonic propagation time delay measurement PT1000, piezo-resistive
Sender/receiver unit
Detectors
Triple reector
Cell
Detector
Hg-lamp
Referencecell
Measuringcell
Filter unit
Beam splitter
UV lamp
Measuring volumes
Emitted beam
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The wall-mounted housings as
well as the pressure-resistant
encapsulated housings are
optimized for use in hazardous areas.
Systems and Project Engineering
Everything from stand-alone devices through to complete analyzer systems
SICK is able to supply application-oriented applications through a combination of its
extensive product range of analyzers and comprehensive experience. In addition to the
tailor-made designs, we also offer a range of cost-optimized standard solutions, suchas the standardized 19" rack or system housing, compact plug-and-play analyzer sys-
tems as well as the MAC800 modular complete system for all emission-typical mea-
surement tasks. Beyond system components, we also engineer complete gas analyzer
systems, for example, ready-to-use analyzer containers including the entire peripheral
equipment.
DevicesThe GMS800 product family with its
standardized 19 housing or opti-
mized system housings for cabinetinstallation are available for efficient
and cost-effective system integration.
Compact systemsCompact analyzer systems with
extremely straightforward handling,
trouble-free installation and commis-sioning on site with very low mainte-
nance requirements. Additionally
equipped with modern communica-
tion options, such as Ethernet, Mod-
bus or GPRS modem, these systems
are suitable for remote monitoring of
the entire emission monitoring sys-
tem and are thereby pre-equipped
for future requirements.
Complete systemsThese modular complete systems
with high-quality serial modules and
components can be optimized tomeet specific requirements thanks
to their customizable design.
MAC800modular complete system
MAC800 PowerCEMSplug-and-play analyzer system
GMS820pressure-resistant
encapsulated
housing
GMS81019" rack housing
GMS830system integration housing
GMS815wall-mounted housing
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Systems and Project Engineering
Custom planning and engineeringPlanning and engineering at SICK is combined with
decades of experience in the field of emissions monitoring
of all kinds. Regardless of whether the application is in
a power plants or under difficult conditions in a hazardous
area of a refinery SICK's engineers plan and design tai-
lor-made solutions suitable for your specific requirements
using the latest CAD systems. In doing so, not only is the
latest technology in analyzers and sample conditioning
deployed, but also state-of-the-art communications con-
cepts. All products are designed in accordance with the
applicable international and national standards.
An experienced project management team and worldwide
service organization is available to the customer not only
for commissioning, but also to ensure reliable and sus-
tained operation of the system.
Skills All required technologies from a single source Comprehensive product spectrum for all requirements Solutions for all measurement tasks and statutory
requirements
Cost-optimized standard solutions
Application-oriented complete systems Ready-to-use analysis containers, tailor-made to meet
your customer specications
Ready-to-use analyzer containersTailor-made designs including the complete range of
peripheral equipment with component application consult-
ing and comprehensive project management.
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Remote diagnosticsRemote access to devices and systems can be realized
online via:
SICK's own remote diagnostics unit RDU via an ana-log telephone, cellular network or Ethernet network
connection
The FastViewer Desktop Sharing System with conve-nient remote access for remote diagnostics, remote
maintenance and online support on the customer's PC.
Also through rewalls for effective help thanks to rapidviewing of the content of your screen.
TCP/IP
Internet
System
networkMeasuring device
Connectivity always well connected with SICK
Current data via standardized communication
SICK's products come with a standardized data communications system for digital
controllers, in order that all data, measured values and parameters are available at
all times and can be conveniently visualized and processed. Moreover, this is availablecross-system from your own system network. As a result, you are able to elegantly
access installations in remote areas.
OperationThe operation of analyzers and systems is undertaken:
directly from the analyzer's operating unit via a controller, enabling visualization and conguration
for numerous analyzers
remotely via Ethernet or a mobile network with SOPAS ET, SICK's own visualization and congura-tion application
Signals, interfaces and protocols Analog and digital signals Interfaces:
Serial interfaces such as RS-232/RS-485/RS-422 Ethernet network OPC
Protocols:
Modbus or Modbus TCP
Analyzers and Systems
OPC
Ethernet
Modbus
Ethernet/RS-485
I/O
analog, digital
Data acquisition and processing systems
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Connectivity always well connected with SICK
Measuring systems
Operational
management level
Dust
Flow
Controller
Data Acquisition Systems
Remote diagnostics
Gas components
Operational monitoring
In-situ gas analysis
Referenceparameters
Ethernet
Ethernet
Extractive gas analysis
Analyzer systems
OPC server
Remote diagnostics,
remote maintenance
Ethernet
Optional
ERP-system,
plant management system
Temperature, pressure
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Service for all your plant and measurement system
requirements
Analyzers and measurement systems supply monitoring and control-relevant informa-
tion and protect people and systems. When optimally integrated and maintained,
these components and systems guarantee safe processes, constant product quality
and protect people and the environment.
From the outset and over many years, SICK LifeTime Services offer suitable ser-
vices for all aspects of your measurement systems and plants: from planning and
conception, commissioning and operation through to conversions and upgrades.
Over 60 years of experience in the eld and industrial expertise makes us a compe-
tent partner for the specic requirements of our customers.
Services and Consulting always well advised with SICK
Modernization and
retrotting
Software or rmware
Customization of measuring
ranges
Expansion for additional
measuring components
Product and system
support
Acceptance prior to delivery
On-site commissioning and trouble-
shooting
Technical support
Spares / wearing parts
Checking and
optimization
On-site acceptance
System maintenance
Logbook maintenance
System support
Training and advanced
training
Operation & handling
Maintenance
Device software
Statutory regulations, guidelines
and directives
Consulting and
Design
Application consulting
Planning services
Project management
Project and customer
documentation
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Services and Consulting always well advised with SICK
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Requirements of Emission MeasurementSystems
Selection of a continuous emission measurement system
10 steps to a suitable emission measurement system
The selection of a continuous emission measurement system
(CEMS) is not a simple process. General inquiries for the low-
est initial investment can work out to be the most expensive
solution when viewed over the entire operational lifetime.Unfortunately there is no generally-applicable rule that can
be applied, as individual requirements relating to the respec-
tive industrial plant can have a major impact on the suit-
ability and all important costs of the CEMS technology under
consideration.
Production industries such as the power-supply industry or
the cement industry are generally subject to dened regula-
tions and laws governing the reduction of emissions. They
are able to select from a broad range of continuous emissionmeasurement systems. The operational lifetime of a CEMS is
typically more than 10 years. The operating costs can amount
to up to three times the cost of the initial investment, depend-
ing on the selected measurement technology (in-situ, cold or
hot extractive) and the mix of measurement principles used.
1
What process parameters and gas compo-
nents are to be monitored in the systemand what measuring ranges are required?
The number and type of components to be monitored and
recorded in accordance with the requirements of environmen-
tal authorities determines the selection of a suitable CEMS
system.
Is a complete list of measuring components and param-eters as well as the required measuring ranges and toler-
ances available?
Must reference parameters such as temperature, pres-sure, moisture or O
2content be measured?
Determination of particle concentrations, opacity or mass
ow required?
2What conformities and regulations apply to
emissions monitoring?
Generally, the respective reporting system is de-
rived from national regulations or international specications
such as those from the EU or EPA in the US.
What national regulations and standards apply? Is it necessary to take international standards such as EU
directives or US EPA standards into consideration?
Do additional specications apply to certain measuringtechnology due to specic plant requirements?
3Are new regulations expected, which could
inuence emissions trading or reporting?
Environmental legislation is forcing the trend to-
wards a sustainable and environmentally aware economy. For
this reason, it should be possible to adapt or retrot the CEMS
system for possible future requirements.
For example, additional monitoring of HCI and mercury inthe cement production industry.
4
Have the operating conditions on-site been
clarifed?Aggressive gas components can inuence the opera-
tion and reliability of CEMS systems when using alternative fuels.
What fuel is currently used or is to be deployed in the nearfuture?
When using alternative fuels, does the system meet the strin-gent thermal requirements for monitoring waste treatment
processes?
5What sources exist that can lead to the
production of critical gas components?
If critical gas components are produced, such as or-
ganic compounds, NH3, chlorine or sulfur, the CEMS system must
be able to reliably measure these components, even in higher
concentrations.
6Are the operating conditions to remain
constant for the entire operational lifetime of
the CEMS system?
Gas cleaning plants such as DeNOxor wet scrubbers signicantly
reduce the amount of pollutants. However, higher NH3concentra-
tions due to the addition of ammonia or carbamide as well as
deviations in temperature and moisture can signicantly reduce
the availability and operational lifetime of the measuring system.
7What is the total cost of operation, not merely
the cost of acquisition?
The operational lifetime of a CEMS is typically more
than 10 years. The actual operating costs can amount to more
than triple the cost of acquisition, depending on the selected mea-
suring technology. The following is to be taken into consideration:
Composition of the CEMS, incl. gas sampling and conditioning Consumables / additives and spare parts Maintenance and service intervals
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Requirements of Emission MeasurementSystems
Measuringcomponent
Measuringprinciple
Measuredvalue
In-situ Extractive
Hot Cold
Dust Scattered
light
Particle
concentra-
tion
m m
Transmis-
sion
m
Opacity Transmis-
sion
Opacity m
Volume
owUltra sound Volume
owm
Gases ZrO2-sensor O
2m m
Paramag-
netic
m
Electro-
chemical
m
NDIR CO, CO2m
NO (NOx) m
SO2
m
NDUV NO, NO2 m
SO2, NH
3
1) m
Filter
correlation
H2O m m
CO, CO2
m m
NO, NO2
m
HCl, NH3
m
UV DOAS NO, NO2
m
SO2
(NH3) m
TDLS O2
m m
HCl, H2O m m
NH3, H
2O m m
HF, H2O m m
FTIR H2O m
CO, CO2
m
NO, NO2
m
HCl, NH3
m
HF m
FID VOC m
ZAAS Hg m
Other Transmitter T, p m
1) Only with heated sampling technology
8
What are the requirements for operation
and maintenance of the CEMS system?In accordance with European quality standards,
the CEMS must exhibit veriable availability in the eld of
higher than 95%, including all maintenance and testing cycles.
Critical points include:
Gas conditioning in the event of condensate or acid formingcomponents?
Downtime caused by lter exchange or gas extraction?
9What conditions are given at the operating
site?
The availability of consumables / spare parts andadditives is extremely important for industrial plants which
are difcult to access (oil platforms, gas compressor stations,
plants in climatically extreme areas).
It remote diagnostics and remote maintenance via GPRSor Internet possible for achieving targeted deployment of
specialist personnel?
What environmental conditions, for example, temperaturedeviations, etc. are applicable?
10What performance is your CEMS system
supplier able to deliver in relation to require-
ments?
A supplier of CEMS systems should be able to provide effective
decision-making support in nding a suitable solution. The re-
alization of individual measurement tasks in combination with
competent service should be the decisive factor, not the possi-
bly limited range of technical options provided by a specic sup-
plier. SICK is characterized by decades of proven competence,
a complete product portfolio and numerous services in the eld
of emissions measurement.
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Gas Analyzers
E M I S S I O N M E A S U R E M E N T T E C H N O L O GY | S I C K 8014933/2012-03
Subject to change without notice
1 8
In-situ gas analyzers
GM32 GM35
Direct measurement of aggressive gases Efcient control of combustion processes anddehydration plants
Technical data
Measuring principle UV spectroscopy Gas lter correlation, interference lter correlation
Measuring components NH3, NO, NO
2, SO
2CO, CO
2, H
2O
TUV-approved measuredvalues
NO, SO2
CO, CO2, H
2O
max. number of measuredvalues
4 3
Process temperature 0 C to +550 Chigher temperatures available on request
0 C to +430 Chigher temperatures available on request
Process pressure 60 hParelative
250 hPa
depending on type and purge air supply
Ambient temperature 20 C to +55 C 40 C to +55 Cother temperatures available on request
Conformities 2001/80/EC (13. BImSchV.), 2000/76/EG (17. BIm-SchV.), GOST, MCERTS, U.S. EPA conform, EN 14181,
EN 15267-3, 27. BImSchV.
2001/80/EC (13. BImSchV.), 2000/76/EG (17. BIm-
SchV.), 27. BImSchV., TA Luft, EN 14181, GOST,MCERTS
Enclosure rating IP 65
IP 69K
IP 66 / NEMA 4x
Device versions Cross-duct-version, measuring probe version Cross-duct-version, measuring probe version
Note The scope of delivery depends on application andcustomer specications.
The scope of delivery depends on application and
customer specications.
At a Glance
Up to 6 measuring components at the sametime (incl. gas pressure and temperature)
Automatic self-test function (QAL3) withouttest gases
Several independent measuring ranges withautomatically optimized precision possible
Direct measurement without sampling Reliable measuring results at high dust
concentrations
Dynamic humidity correction Fast in-situ measurement directly in
the process
Simultaneous determination of up to threegas components, temperature and pressure
No gas sampling and conditioning Gas testable version of measuring probe
available
Integrated self test and control functions
Detailed information -mysick.com/en/GM32 -mysick.com/en/GM35
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Gas Analyzers
E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K8014933/2012-03
Subject to change without notice
1 9
GM700 GM901 ZIRKOR302
Greater efciency of process analysis even under difcult conditions
Reliable CO measurement for emission
monitoring and process control
Accurate and rapid oxygen measurement
for optimization of industrial processes
Diode laser spectroscopy (TDLS) Gas lter correlation zirconium dioxide sensor
HCl, HF, NH3, O
2CO O
2
HF O2
1 1 1
0 C to +430 Chigher temperatures available on request
0 C to +430 Cdepending on calibration
Stainless steel sensor: 0 C to +700 C
Inconel sensor: 0 C to +950 C
Ceramic sensor: 0 C to +1400 C
250 hPa
depending on type and purge air supply
30 hPa
depending on purge air supply
700 hPa to 1.100 hPa
40 C to +50 C
four congurable ranges20 C to +55 C 20 C to +55 C
2001/80/EC (13. BImSchV.), 2000/76/EG
(17. BImSchV.)
Type examination (TUV) 2001/80/EC (13. BImSchV.), 2000/76/EG (17. BImSchV.), 27. BImSchV., GOST,
EN 14181
IP 65 / NEMA 4x IP 65 / NEMA 4x IP 65 / NEMA 4x
Measuring probe version, cross-duct version Cross-duct-version, measuring probe version Ejector type, pump type
The scope of delivery depends on application
and customer specications.
The scope of delivery depends on application
and customer specications.
The scope of delivery depends on application
and customer specications.
High selectivity due to high spectralresolution
Short response times No calibration required No moving parts: minimal wear and
tear
No gas sampling and conditioningrequired
Representative measurement acrossthe duct
Operation via evaluation unit Short response times Veriable with gas-lled cell;
gas testable probe with test gas
All parts in contact with gas areheated
Automatic testing and adjustmentwith ambient air
Fixed physical zero point Short response time Operation of up to 3 sensors via one
evaluation unit
-mysick.com/en/GM700 -mysick.com/en/GM901 -mysick.com/en/ZIRKOR302
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Gas Analyzers
E M I S S I O N M E A S U R E M E N T T E C H N O L O GY | S I C K 8014933/2012-03
Subject to change without notice
2 0
Extractive Gas Analyzers
GMS800 SIDOR
Tailor-made gas analysis for process and emission
monitoring
Sets standards for extractive photometers
Technical data
Measuring principle NDUV-spectroscopy, NDIR-spectroscopy, interferencelter correlation, paramagnetic dumbbell principle,electromagnetic cell, thermal conductivity measure-
ment, ame ionization detection
NDIR-spectroscopy, paramagnetic dumbbell principle,
electromagnetic cell
Measuring components Ar, SO2, CHClF
2, CHCl
2F, CH
2Cl
2, CH
4, CH
3OH, CO,
COCl2, CO
2, CS
2, CO+CO
2, C
2H
2, C
2H
2F
4, C
2H
4, C
2H
6,
SF6, C
3H
6, (CH
3)
2CO, C
3H
8, C
4H
10, C
4H
6, C
6H
4Cl
2, C
5H
12,
O2, C
6H
14, C
7H
16, COS, He, H
2, H
2O, H
2S, NH
3, NO, NO
2,
N2O, Cl
2, C
ges, additional components available on
request
CH4, CO, CO
2, NO, N
2O, O
2, SO
2
TUV-approved measuredvalues
CO, CO2, CH
4, NO, NO
2, O
2, SO
2CO, NO, SO
2, O
2
max. number of measuredvalues
8 3
Process temperature Input analyzer: 0 C to +45 C Input analyzer: 0 C to +45 C
Process pressure Hosed gas lines: 200 hPa to 300 hPa
Piped gas lines: 200 hPa to 1,000 hPa
200 hPa to 300 hPa
relative
Ambient temperature +5 C to +45 C +5 C to +45 C
Conformities 2000/76/EC (17. BImSchV.), 2001/80/EG (13. BIm-SchV.), 27. BImSchV., EN 15267-3, EN 14181,
TA Luft, ATEX, GOST, MCERTS
2001/80/EC (13. BImSchV.), 27. BImSchV., TA Luft,GOST, MCERTS, ATEX, EN 14181
Enclosure rating GMS810: IP 40
GMS815: IP 65 / NEMA 4x
GMS820P: IP 65
GMS830, GMS831: IP 30
IP 20
Device versions 19" rack, wall mounting housing, pressure resistantencapsulated housing, system integration module
19" rack
Note The scope of delivery depends on application andcustomer specications.
The scope of delivery depends on application and
customer specications.
At a Glance
6 different analyzer modules 4 different types of enclosures Measuring principles: NDIR, NDUV, UVRAS,
thermal conductivity measurement, ame
ionization detection, paramagnetic and
electrochemical O2 measurement
Gas module with sample gas pump and/orcontrol sensors
New enclosure type for easy and quickintegration in analyzer systems
Remote diagnosis via Ethernet with softwareSOPAS ET
Detector with high long-term stability Paramagnetic or electrochemical oxygen
measurement
Automatic adjustment with component-freeambient air
Insensitive to contamination
Detailed information -mysick.com/en/GMS800 -mysick.com/en/SIDOR
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Gas Analyzers
E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K8014933/2012-03
Subject to change without notice
2 1
MCS100FT MERCEM300Z FID3006
Emission monitoring everything under
control with advanced, high-end technology
Innovative measurement of mercury in
ue gasesPortable analyzer for measurement of
volatile organic components
FTIR-spectroscopy, zirconium dioxide sensor,
ame ionization detectionZeeman atom absorption spectroscopy Flame ionization detection
CH4, CO, CO
2, HCl, HF, H
2O, NH
3, NO, NO
2,
N2O, O
2, SO
2, C
org
Hg, Hg compounds, Hg total Corg
CO, CO2, SO
2, NO, NO
2, N
2O, HCl, HF, CH
4,
H2O, O
2, NH
3, C
org
Hgges
Corg
13 1 1
Input analyzer: +200 C 0 C to +200 C 0 C to +240 C
900 hPa to 1200 hPa 900 hPa to 1100 hPa 100 hPa
relative
Standard: +5 C to +35 C
with cooling device: +5 C ... +50 C
20 C to +50 C 0 C ... +40 C
2001/80/EG (13. BImSchV.), 2000/76/EG
(17. BImSchV.), 27. BImSchV.
2001/80/EG (13. BImSchV.), 2000/76/EG
(17. BImSchV.), 27. BImSchV.,
U.S. EPA conform
2. BImSchV., 2000/76/EC (17. BImSchV.),
MCERTS, U.S. EPA conform, EN 14181
IP 43
IP 54
Option
IP 55 IP 20
Steel sheet cabinet Aluminum cabinet Portable device
The scope of delivery depends on application
and customer specications.The scope of delivery depends on application
and customer specications.The scope of delivery depends on application
and customer specications.
Lowest approved HF measuringrange of 0 to 3 mg/m
Automatic spectrum adjustment viaAutoVAL for reliable measured values
Operation via touchscreen Sample gas transport by an ejector
without moving parts
Approved according to EN15267-3 Remote control and diagnosis via
software SOPAS ET
Automatic adjustment, backushingand lter cleaning
Lowest measuring range of 10 g Accurate measurement of total mer-
cury directly in a thermal converter
(patented)
Measuring operation without usingconsumables
Very low maintenance gas samplingusing an ejector pump no moving
parts
Integrated adjustment cell for auto-matic drift correction
Automatic adjustment of the entiremeasuring system with a built-in test
gas generator (option)
Automatic fuel-gas and pump switch-off in case of ame failure
Only 15 minutes warm-up time untiloperational readiness
Integrated temperature controller forheated sample gas line
Connections with quick connectorsor bayonet latches
Supporting frame with requiredgases in small cylinders
Approved for continuous emissionmonitoring
-mysick.com/en/MCS100FT -mysick.com/en/MERCEM300Z -mysick.com/en/FID3006
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Analyzer systems
E M I S S I O N M E A S U R E M E N T T E C H N O L O GY | S I C K 8014933/2012-03
Subject to change without notice
2 2
Analyzer Systems
MCS100E MAC800
Emission and raw gas monitoring
with hot measuring technology
Modular, complete system for extractive gas analysis
Technical data
Measuring principle Gas lter correlation, interference lter correlation,zirconium dioxide sensor
In accordance with the integrated GMS800 analyzer
modules
Measuring components CH4, CO, CO
2, HCl, H
2O, NH
3, NO, NO
2, N
2O, O
2, SO
2Ar, SO
2, CHClF
2, CHCl
2F, CH
2Cl
2, CH
4, CH
3OH, CO,
COCl2, CO
2, CS
2, CO+CO
2, C
2H
2, C
2H
2F
4, C
2H
4, C
2H
6,
SF6, C
3H
6, (CH
3)
2CO, C
3H
8, C
4H
10, C
4H
6, C
6H
4Cl
2, C
5H
12,
O2, C
6H
14, C
7H
16, COS, He, H
2, H
2O, H
2S, NH
3, NO, NO
2,
N2O, Cl
2, additional components available on request
TUV-approved measuredvalues
CO, CO2, HCl, NO, NH
3, SO
2, O
2, H
2O CO, NO, NO
2, NO
x, SO
2, CO
2, O
2, N
2O, CH
4
max. number of measuredvalues
8 8
Process temperature Input analyzer system: 0 C to +220 C
Process: 0 C to +1300 C
Process: +1000 C
Input analyzer system: +200 C
Process pressure 900 hPa to 1.100 hPa
Ambient temperature +5 C to +35 C Standard: +5 C to +35 C
with cooling device: +5 C ... +50 C
Conformities 2001/80/EC (13. BImSchV.), 2000/76/EG (17. BIm-SchV.), GOST, MCERTS, U.S. EPA conform
EN 15267-3, EN 14181, 2001/80/EC (13. BIm-
SchV.), 2000/76/EC (17. BImSchV.)
Enclosure rating IP 43other enclosure ratings available on request IP 54
Device versions Steel sheet cabinet Steel sheet cabinet, glass-ber reinforced plasticcabinet
Note The scope of delivery depends on application andcustomer specications.
The scope of delivery depends on application and
customer specications.
At a Glance
Extractive measurement of up to 8 IR-activegas components
Additional oxygen and total hydrocarbonanalyzer as option
Gas lines heated throughout Sample gas infeed on gas sampling sensor
or analyzer
Backushing of gas sampling sensor forlter cleaning
Rapid measured gas exchange to minimizeadsorption and desorption processes
Automatic sample point switching Types MCS100E HW (hot extractive),
MCS100E PD (permeation dryer) and
MCS100E CD (cold extractive)
Cold-extractive analyzer system certied ac-cording to EN 15267-3
Plug-and-play analyzer modules with 24 Vpower supply
Operating unit for displaying all measuredvalues and status information on a touch
screen
External sensors via interfaces connectable Display and monitoring of external sensors
possible
Remote control of the complete system viaEthernet, Modbus or optional GPRS modem
Detailed information -mysick.com/en/MCS100E -mysick.com/en/MAC800
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Analyzer systems
E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K8014933/2012-03
Subject to change without notice
2 3
MKAS MAC800 PowerCEMS
The automatic measuring device for emissions measurement Compact analyzer system for emissions measurement in coal-redpower plants and gas-steam combination power plants
In accordance with the integrated S700 analyzer modules In accordance with the integrated GMS830 analyzer modules
CH4, CO, CO
2, NO, NO
2, N
2O, O
2, SO
2NO, NO
2, CO, CO
2, SO
2, O
2
In accordance with the integrated analyzer modules In accordance with the integrated analyzer modules
In accordance with the integrated analyzer modules In accordance with the integrated analyzer modules
Input analyzer system: 0 C to +200 C
Process: 0 C to +900 C
depending on sampling probe
Input analyzer system: 0 C to +200 C
Process: 0 C to +900 C
depending on sampling probe
Standard: +5 C to +35 C
without being subjected to direct sunlight
with cooling device: +5 C to +50 C
Standard: +5 C to +35 C
without being subjected to direct sunlight
In accordance with the integrated analyzer modules In accordance with the integrated analyzer modules
Standard: IP 54With cooling device: IP 34
for outer cooling circuit
Standard: IP 54for outer cooling circuit
Steel sheet cabinet, glass-ber reinforced plastic cabinet Steel sheet cabinet
The scope of delivery depends on application and customer
specications.The scope of delivery depends on application and customer
specications.
Up to 3 analyzers S710 or SIDOR or NOxconverter
Includes all important system components Test gas infeed via the gas sampling probe High-performance measuring gas cooler Measuring gas bypass Wired and tested ready for operation
Certied system according to current EU regulations ina single compact analyzer cabinet
Cost-effective solution for simultaneous NO/NO2
measure-
ment due to embedded DEFOR analyzer module
(no NOx
converter)
Trouble-free installation and fast commissioning ofthe automatic measuring system (AMS)
Extremely low maintenance requirements due to clearseparation of electrical and analyzer modules
Remote access via Ethernet or Modbus connection
-mysick.com/en/MKAS -mysick.com/en/MAC800 PowerCEMS
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Product family overview
E M I S S I O N M E A S U R E M E N T T E C H N O L O GY | S I C K 8014933/2012-03
Subject to change without notice
2 4
Dust Measuring Devices
DUSTHUNTER T DUSTHUNTER SB
The type approved transmissiometer
with self-alignment function
The type approved dust measuring device
with reverse scattered light measurement
Technical data
DUSTHUNTER T DUSTHUNTER SB
Measuring principle Transmittance measurement Scattered light backward
max. number of measuredvalues
1 1
Process temperature 25 C to +600 C 25 C to +600 C
Process pressure 50 hPa to 30 hPa 50 bar to 30 hPaother pressure ranges available on request
Ambient temperature Standard: 25 C to +60 C
For MCU with purge air unit: 25 C to +45 C
Standard: 25 C to +60 C
For MCU with purge air unit: 25 C to +45 C
Conformities 2001/80/EG (13. BImSchV.), 2000/76/EG (17. BIm-SchV.), 27. BImSchV., TA Luft, EN 14181,
EN 15267-3, MCERTS
2001/80/EG (13. BImSchV.), 2000/76/EG (17. BIm-
SchV.), 27. BImSchV., TA Luft, EN 14181,EN 15267-3, MCERTS
Enclosure rating IP 66 IP 66
Device versions Cross-duct version Version for single-sided installation
Note The scope of delivery depends on application and
customer specications.
The scope of delivery depends on application and
customer specications.At a Glance
Integrated soiling control for sender-receiverand reector unit
Automatic self-alignment of the opticalmodules
Automatic check of zero and reference point For medium to high dust concentrations For small to large measuring distances
For very low to medium dust concentrations One-sided installation Contamination check Automatic check of zero and reference point Automatic compensation of background
radiation, therefore no light absorber
required
For medium to large duct diameters
Detailed information -mysick.com/en/DUSTHUNTER T -mysick.com/en/DUSTHUNTER S
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Product family overview
E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K8014933/2012-03
Subject to change without notice
2 5
DUSTHUNTER C FWE200 SHC500
Two-in-one dust measuring device with
transmittance and scattered light
measurement
Extractive scattered light technology for
measurement of dust in wet gases
Mobile measurement system for gravimetric
dust concentration measurements
DUSTHUNTER C FWE200 SHC500
Transmittance measurement, scattered light
forward
Scattered light forward Gravimetric analysis
1 1 1
25 C to +300 Chigher temperatures available on request
PVDF sensor: 0 C to +120 CHastelloy sensor: 0 C to +220 C
Standard: 0 C to +400 CWith special sensor: 0 C to +600 C
50 hPa to 2 hPa
other pressure ranges available on request
20 hPa
relative
Standard: 25 C to +60 C
For MCU with purge air unit: 25 C to+45 C
20 C to +50 C 10 C to +50 C
2001/80/EG (13. BImSchV.), 2000/76/EG
(17. BImSchV.), 27. BImSchV., EN 14181,
EN 15267-3, TA Luft, MCERTS
2001/80/EG (13. BImSchV.), 2000/76/
EG (17. BImSchV.), 27. BImSchV., TA Luft,MCERTS, U.S.-EPA-conform
EN 13284-1, GOST, U.S.-EPA-conform
IP 66 System: IP 54
Electronics housing: IP 65
IP 65
Cross-duct version Extractive type Portable device
The scope of delivery depends on application
and customer specications.
The scope of delivery depends on application
and customer specications.
The scope of delivery depends on application
and customer specications.
Combination of transmission andscattered light measurement
For very low to high dustconcentrations
Automatic check of zero andreference point
Double-sided contamination checkand correction
Automatic self-alignment
For medium to large duct diameters
For very low to medium dustconcentrations
Gas sampling and return combinedin one probe
Contamination check Automatic check of zero and refer-
ence point
No dust loss due to patentedsampling system
Automatic data recording and systemcontrol
Isokinetic control in real time Automatic storage and evaluation
of the measuring values
Automatic measurement of the owangle and detection of swirl effects
-mysick.com/en/DUSTHUNTER C -mysick.com/en/FWE200 -mysick.com/en/SHC500
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Dust Measuring Devices
E M I S S I O N M E A S U R E M E N T T E C H N O L O GY | S I C K 8014933/2012-03
Subject to change without notice
2 6
Gas ow measuring devices
Volume Flow Measuring Devices
FLOWSIC100
Volume ow measuring devices for continuous emission monitoring
Technical data
Measuring principle Ultrasonic propagation time delay measurement
Measuring components Gas velocity, gas temperature, volume ow a.c., volume ow s.c., sound velocity
max. number of measuredvalues
1
Process temperature FLOWSIC100 M/H/PR: 40 C to +260 Chigher temperatures available on request
Process pressure -100 hPa to 100 hPa
Ambient temperature Sender-receiver unit FLSE100, controller MCU: 40 C to +60 CConformities EN 14181, TA Luft, 27. BImSchV., 2001/80/EC (13. BImSchV.), 2000/76/EG (17. BImSchV.), EN 15267-3
Enclosure rating IP 65
Device versions Cross-duct-version, measuring probe version
Note The scope of delivery depends on application and customer specications.
At a Glance
Robust titanium transducer for long service life Measurement system without purge air Corrosion-resistant material for use with aggressive gases (option) Integrated measurement via duct diameter for types H and M Automatic operational check with zero and reference point test Types M-AC/H-AC with innovative internal cooling for use with gas temperatures up to 450 C;
no input of cooling air into the measured medium
Types PM/PH with external purge air supply to protect against severe sensor contaminationand gas temperatures up to 450 C
Probe type PR for cost-saving, single-sided installation in ductDetailed information -mysick.com/en/FLOWSIC100 CEMS
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Data Acquisition Systems
E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K8014933/2012-03
Subject to change without notice
2 7
Data Acquisition Systems
MEAC2000
Acquisition, evaluation, visualization and transmission of emission data
Technical data
Ambient temperature Data acquisition unit: 0 C to +50 C
Conformities 2001/80/EC (13. BImSchV.), 2000/76/EG (17. BImSchV.), 27. BImSchV., 30. BImSchV., 1999/13/EC(31. BImSchV.)
Enclosure rating Data acquisition unit: IP 20
Note The scope of delivery depends on application and customer specications.
At a Glance
Evaluation according to EU directives 2000/76/EC and 2001/80/EC Evaluation according to 13, 17, 27 and 30 BImSchV and TA Luft Integration of operating data and system states Visualization of emission and operating data Remote data transfer, remote diagnostics and remote monitoring Alarm signaling in the event of exceeding limit value tolerances
Detailed information -mysick.com/en/MEAC2000
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PS_header1_small_blue PS_header2_small_blue
E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K2 8 8014933/2012-03
Subject to change without notice
Regulations, approval bodies and elements include:
EU directives and TV approvals with the directive relating tolarge combustion plants and gas turbine systems (2001/80/
EC),incineration and co-incineration of waste (2000/76/EC)
Quality standards for automated measuring systems(EN 14181, EN 15267)
The new industrial emissions directive 2010/75/EU for inte-grated prevention and reduction of environmental pollution.
Approval body MCERTS for Great Britain Environmental agency U.S. EPA with the American quality stan-quality stan-stan-
dards (EPA CFR 11 Part 60 and Part 75)
Japanese industrial standard JIS Standards organization GOST for Russian standards and
regulations
Chinese EPA CEP EPA standards for many other countries
Regulations and Provisions
Why measure emissions?
Action is necessary due to global warming caused by the greenhouse effect.
One important measure is to sustainable measure the emission of climate-
relevant gases in order to attain an important reference value for the efcientreduction of greenhouse gas emissions.
Moreover, locally the hazardous impact of smog, ozone and dust play a decisive
role.
In many counties there is a legislative basis for a sustained environmentally
compatible reduction of greenhouse gas emissions as well as laws and direc-
tives relating to the emission of pollutants. These regulations include specica-tions for technology and modes of operation for systems as well as specica-tions detailing pollutant limits permissible in released clean gas and what
measuring technology may be used for purposes of monitoring.
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PS_header1_small_bluePS_header2_small_blue
E M I S S I O N M E A S U R E M E N T T E C H N O L O G Y | S I C K 2 98014933/2012-03
Subject to change without notice
Purpose of emission minimization
The purpose is to protect people, ora and fauna, water,the atmosphere as well as cultural and other property
from injurious pollution, signicant negative consequencesand signicant nuisance emissions as well as to activelyprevent the formation of injurious pollution.
The environment can be protected primarily by way of
limiting emissions. Statutory limitations always represent
interference into the freedom of action of the generating
industry. For this reason, in many countries emissions may
not be limited "for their own sake", but only in accordance
with the principle of proportionality analogously to
their harmfulness (effect on the environment and human
health).
What are emissions?
Emissions in terms of the environment refer to the dis-
charge, transmission or disposal of disrupting factors into
the environment. Each emission results from an immis-
son (discharge). Emissions in the form of discharges are
comprised of toxic, harmful or environmentally hazardous
chemical substances as well as pollutants of all kinds,
irritants and allergens.
Regulations and Provisions
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Glossary
A
AccuracyQualitative term for the extent of approximation of detected
results to the reference value, whereby depending on de-
termination or agreement, this may relate to the true value,approximate value or an empirical value.
AMSAutomatic Measuring System (AMS) for monitoring of emis-
sions from stationary sources, which are installed on the
plant. In the case of extractive AMS, further equipment is
included in addition to the actual measuring device (analyzer)
for purposes of sampling (e.g. probes, probe gas lines, ow
measurement, discharge pumps) and sample conditioning
(e.g. dust lter, cooler, converters).
Area of certication
The area in which the automatic measuring system (AMS) is
tested and certied in relation to maintenance of the relevant
minimum requirements.
C
Calibration
Determination of a calibration function of (temporally) limited
validity which is applied to an AMS for a specied measuring
point. A gas mixture of known composition (calibration gas,
test gas) with systematically graded contents is applied to themeasuring components.
Calibration functionFunctional ratio between the measured value, for example the
extinction and content, for example, a mass concentration.
CEM, CEMSEquipment for continuous emissions monitoring CEM and
CEMS (Continuous Emission Monitoring System). This term is
used largely in Great Britain and the USA for "AMS".
Cross-ductBased on principles of in-situ measuring technology, the mea-
sured values are detected contact-free by the automatic mea-
suring system (AMS) directly in the gas ow and across the
entire duct diameter (cross duct). In doing so, two measuring
devices are aligned to each other (generally a sender-receiver
unit and a reector), so that a representative measurement is
ensured for both within the same measured diameter.
D
DriftMonotone change of the calibration function in a specied
maintenance interval, leading to a change in the measured
value.
E
Emissions
Emissions in terms of the environment refer to the discharge,
transmission or disposal of disrupting factors into the
environment.
EN 14181/EN 15267
The standard EN 14181 species quality assurance levels
(QAL) for the suitability of automatic measuring systems(AMS) for corresponding measuring tasks (QAL1), the regular
calibration and validation of the AMS (QAL2), the continued
monitoring of the AMS during operation of the plant (QAL3)
as well as an annual functional test (AST).
Extractive measuring technologyEquipment and complete automated measuring systems
(AMS) for sampling, conditioning and analysis of a sample
from the gas or media being examined, undertaken at a
representative measuring point.
I
In-situ measuring technologyAutomatic measuring system (AMS) where the measurement
is carried out directly in the gas duct, without removing a
sample from the process. If the measurement is undertaken
across the diameter of the exhaust gas duct, then pollutants
are detected in a representative manner to a large extent.
Refer to cross duct.
M
Maintenance intervalMaximum permissible period of time within which the mainte-
nance of specied values relating to the process performance
data can be guaranteed, without the requirement for external
maintenance, for example, relling, calibration or adjustment.
Measured value
An assessed value derived from the measured signal relating
to the air quality characteristic. This includes usual calcula-
tions based on calibration and conversion in desired values.
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Glossary
Measurement inaccuracy
A parameter, associated with the result of a measurement,
that characterizes the dispersion of the values that could be
reasonable be attributed to the measured value.
Measuring principles and measured valuesThe measuring principle makes it possible to measure
another value instead of the measured value, in order to un-
ambiguously derive the measured value from it. It is based on
a repeatable physical occurrence (phenomenon, effect) with a
known physical relationship between the measured value and
the other variable.
Measuring probe versionOptimized design of in-situ measuring AMS with xed active
measuring distance of the measuring probe, for single-side
installation at the measuring point. An automatic self-test
function (QAL3) is possible without test gases.
P
Precision
Describes the maximum deviation between independently
detected results, obtained by the tester repeatedly carrying
out a specied detection process under prescribed condi-
tions. DIN species explicitly that the detection process is
considered more accurate if it exhibits fewer "random result
deviations".
R
Reference materialSubstance or mixture of substances with known concentra-
tions in specied limits or a device with known properties.
Reference methodA measuring method used on agreement for reference pur-
poses, which delivers the recognized reference value of the
measured value. See also standard reference methods.
RepeatabilityDegree of compliance between the measured results for the
same measured value under unchanged measuring condi-
tions. See also reproducibility.
ReproducibilityDegree of compliance between the measured results for the
same measured value under identical measuring conditions.
See also reproducibility.
S
Sensitivity
Describes a change of value in the output variable of a
measuring device referred to the change of value of the input
variable which causes it.
Standard deviationPositive square root from the mean square deviation of the
arithmetical average divided by the number of degrees of
freedom.
Standard reference methods
Reference method specied for use in European or national
regulations (for example, for calibration and validation of au-
tomatic measuring systems (AMS) and for repeated measure-
ments to test for maintenance of the limit values).
Suitability testing
Describes the suitability of automatic measuring systems for
monitoring emissions from stationary sources in accordance
with the standards EN 14181 and EN 15267-3, which deal
with suitability testing and corresponding minimum require-
ments and test procedures.
T
Test gasA test gas is a gas or mixture of gases which is suitable for
purposes of calibration due to its known composition. It can
also be used for validation or verication.
Z
Zero gasGas or gas mixture of known quality (for example a compli-
mentary gas or calibration gas) which is not contained in the
measured component(s) and serves to calibrate the zero
value of a measuring device.
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