siegert y banks (2005). the effect of volatile fatty acid additions on the anaerobic digestion of...

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The effect of volatile fatty acid additions on the anaerobic digestion of cellulose and glucose in batch reactors Irene Siegert, Charles Banks * School of Civil Engineering and the Environment, University of Southampton, Highfield, Southampton SO17 1BJ, UK Received 15 April 2004; received in revised form 27 October 2004; accepted 19 January 2005 Abstract Batch anaerobic reactor experiments were set up in which the degradation of the primary substrates cellulose and glucose was assayed when dosed with a concentration range from 1 to 20 g l 1 of a synthetic mixture of volatile fatty acids (VFA). Biogas production from the VFA mix and from reactors without VFA additions was used as a baseline control against which the results were compared and interpreted. The 1-l mesophilic (35 8C) reactors were seeded with an actively digesting sludge of sewage origin and monitored for biogas production, gas composition, volatile fatty acid concentration, glucose content and the cellulolytic enzymes carboxymethylcellulase and avicelase. Cellulose reduction was measured from initial and final samples of the reaction mix in each case. VFA caused inhibition of the cellulolytic activity at concentrations 2gl 1 , and therefore of the rate of cellulose hydrolysis. The fermentation of glucose was slightly inhibited at VFA concentrations above 4 g l 1 . The inhibitory effect on the production of biogas and also on the methane to carbon dioxide ratio was evident above 6 g l 1 VFA in the initial mixture when used as the sole substrate. In combination with paper as primary substrate, biogas production due to the paper was more than halved above 1 g l 1 initial VFA, indicating inhibition of the hydrolysis process. Where glucose was the primary substrate biogas production was more than halved above 8 g l 1 which indicated that the fermentation was less sensitive to inhibition caused by VFA. # 2005 Elsevier Ltd. All rights reserved. Keywords: Anaerobic digestion; Cellulose; Glucose; Enzyme; VFA; Inhibition 1. Introduction Anaerobic digestion involves a series of metabolic reactions in which complex components in the feed are sequentially reduced to a mixture of methane and carbon dioxide as the principal end products. These reactions are often simply referred to as: hydrolysis, fermentation and methanogenesis [1,2]. The methanogenic phase is normally considered the limiting step of the process due to the slow growth rate of the methanogenic bacteria. Where the substrate is particulate and comprises predominantly cellulose then hydrolysis can be the controlling step in the conversion process [3,4]. Various physical–chemical conditions affect the production of methane, and inhibition of bacterial activity by either substrate or product may be expected when their concentrations are increased to extremes. For example, high volatile fatty acid (VFA) concentrations in the system cause the inhibition of methanogenesis [1,5–8]. Under conditions of overloading and in the presence of inhibitors, methanogenic activity cannot remove hydrogen and volatile organic acids as quickly as they are produced. The result is the accumulation of acids, the depletion of buffering capacity and the depression of pH to levels that also inhibit the hydrolysis/acidogenesis phase [9]. It has also been shown that even when process pH is optimal, the accumulation of VFAs may contribute to a reduced rate of hydrolysis of the solid organic substrate [10], or even to inhibition at extremely high levels (>10 g l 1 ) [9]. Inhibition of the fermentative bacterial population by its main product VFAs when using glucose as the main substrate [11] has also been observed. One of the most important ways of maintaining the carbon and electron flow during anaerobic digestion is to www.elsevier.com/locate/procbio Process Biochemistry 40 (2005) 3412–3418 * Corresponding author. Tel.: +44 23 805 94650; fax: +44 23 806 77519. E-mail address: [email protected] (C. Banks). 1359-5113/$ – see front matter # 2005 Elsevier Ltd. All rights reserved. doi:10.1016/j.procbio.2005.01.025

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Siegert y Banks (2005). the Effect of Volatile Fatty Acid Additions on the Anaerobic Digestion of Cellulose and Glucose in Batch Reactors es una investigación sobre el efecto de los acidos grasos volátiles en la digestión anaerobia en reactores batch.

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    when dosed with a concentration range from 1 to 20 g l of a synthetic mixture of volatile fatty acids (VFA). Biogas production from the VFA

    mix and from reactors without VFA additions was used as a baseline control against which the results were compared and interpreted. The 1-l

    Process Biochemistry 40 (200mesophilic (35 8C) reactors were seeded with an actively digesting sludge of sewage origin and monitored for biogas production, gascomposition, volatile fatty acid concentration, glucose content and the cellulolytic enzymes carboxymethylcellulase and avicelase. Cellulose

    reduction was measured from initial and final samples of the reaction mix in each case. VFA caused inhibition of the cellulolytic activity at

    concentrations 2 g l1, and therefore of the rate of cellulose hydrolysis. The fermentation of glucose was slightly inhibited at VFAconcentrations above 4 g l1. The inhibitory effect on the production of biogas and also on the methane to carbon dioxide ratio was evidentabove 6 g l1 VFA in the initial mixture when used as the sole substrate. In combination with paper as primary substrate, biogas productiondue to the paper was more than halved above 1 g l1 initial VFA, indicating inhibition of the hydrolysis process. Where glucose was theprimary substrate biogas production was more than halved above 8 g l1 which indicated that the fermentation was less sensitive to inhibitioncaused by VFA.

    # 2005 Elsevier Ltd. All rights reserved.

    Keywords: Anaerobic digestion; Cellulose; Glucose; Enzyme; VFA; Inhibition

    1. Introduction

    Anaerobic digestion involves a series of metabolic

    reactions in which complex components in the feed are

    sequentially reduced to a mixture of methane and carbon

    dioxide as the principal end products. These reactions are

    often simply referred to as: hydrolysis, fermentation and

    methanogenesis [1,2]. The methanogenic phase is normally

    considered the limiting step of the process due to the slow

    growth rate of the methanogenic bacteria. Where the

    substrate is particulate and comprises predominantly

    cellulose then hydrolysis can be the controlling step in

    the conversion process [3,4].

    Various physicalchemical conditions affect the production

    of methane, and inhibition of bacterial activity by either

    substrate or productmaybe expectedwhen their concentrations

    are increased to extremes. For example, high volatile fatty acid

    (VFA) concentrations in the system cause the inhibition of

    methanogenesis [1,58]. Under conditions of overloading and

    in the presence of inhibitors, methanogenic activity cannot

    remove hydrogen and volatile organic acids as quickly as they

    are produced. The result is the accumulation of acids, the

    depletion of buffering capacity and the depression of pH to

    levels that also inhibit the hydrolysis/acidogenesis phase [9]. It

    has also been shown that even when process pH is optimal, the

    accumulation of VFAs may contribute to a reduced rate of

    hydrolysis of the solid organic substrate [10], or even to

    inhibitionat extremelyhigh levels (>10 g l1) [9]. Inhibition ofthe fermentative bacterial population by its main product VFAs

    when using glucose as the main substrate [11] has also been

    observed.

    One of the most important ways of maintaining the

    carbon and electron flow during anaerobic digestion is to* Corresponding author. Tel.: +44 23 805 94650; fax: +44 23 806 77519.

    E-mail address: [email protected] (C. Banks).

    1359-5113/$ see front matter # 2005 Elsevier Ltd. All rights reserved.doi:10.1016/j.procbio.2005.01.025The effect of volatile fatty a

    digestion of cellulose an

    Irene Siegert,

    School of Civil Engineering and the Environment, Unive

    Received 15 April 2004; received in revised

    Abstract

    Batch anaerobic reactor experiments were set up in which the d1additions on the anaerobic

    lucose in batch reactors

    arles Banks *

    of Southampton, Highfield, Southampton SO17 1BJ, UK

    27 October 2004; accepted 19 January 2005

    ation of the primary substrates cellulose and glucose was assayed

    www.elsevier.com/locate/procbio

    5) 34123418

  • reactions a soluble substrate in the form of D-glucose powder

    recorded daily and corrected to standard temperature and

    pressure.

    2.5. Experimental design

    Three different experiments were set up to study the

    effect of a synthetic mixture of volatile fatty acids between

    the concentrations of 1 and 20 g l1 in the different phases ofthe anaerobic digestion process. Experiment 1 used

    14.85 g l1 of the paper as the primary substrate; experiment2 used 15.7 g l1 of glucose as the primary substrate;experiment 3 used VFA as the only substrate. In each case,

    the reactors were set up with a 20% (v/v) inoculum with the

    volume being made up to 710 ml with the dilution medium.

    All experiments were set up in duplicate, with controls

    Bioche(VWR International, UK) was used as the main carbon

    source. The synthetic mixture of volatile fatty acids

    consisted of: 18% acetic acid, 50% propionic acid, 5% n-

    butyric acid, 12% iso-butyric acid, 5% n-valeric acid, 5%

    iso-valeric acid, 2% caproic acid and 3% heptanoic acid. All

    VFA components were obtained from Sigma Ltd., UK.

    2.2. Inoculum

    Anaerobic digester sludge was obtained from Millbrook

    wastewater treatment plant, Southampton, UK. The sludge

    had a pH of 7.207.28 and contained on average 0.47% total

    solids and 0.18% total volatile solids.

    2.3. Dilution medium

    The dilution medium contained the following (per litre of

    deionised water): 2.7 g KH2PO4, 3.5 g K2HPO4, 0.53 gcontrol the organic loading to the system, creating a

    favorable environment for the mixed culture of micro-

    organisms, to ensure VFA production and utilisation rates

    are balanced [1,12]. To some extent the problem associated

    with the accumulation of process intermediates encountered

    in conventional single phase digesters has been overcome by

    the use of two phase digestion systems that alleviate the

    build up of VFAs within the hydrolysis/acidogenesis phase

    [13].

    The current work investigates the effect of VFAs in batch

    systems on each phase of the anaerobic digestion process,

    i.e. hydrolysis, acidogenesis and biogas production (metha-

    nogenesis), by using a synthetic mixture of VFA as an

    intermediate substrate. Both low lignin papercellulose and

    glucose have been used as primary substrates thus allowing

    the effect of VFA on hydrolysis and acidogenesis to be

    determined independently.

    2. Materials and methods

    2.1. Substrates

    The cellulosic substrate used as a main carbon source to

    assay hydrolysis reactions was paper with a weight of

    23 g m2. This was manufactured using two parts ofhardwood pulp from Wisa forest (containing 91.76%

    cellulose and 1.1% lignin), and one part softwood from

    Lagonia pine (with 91.70% cellulose and 1.36% lignin). The

    paper contained no fillers, binders or surface coatings and

    was said to be typical in its pulp composition to paper

    manufactured for magazines and stationary, but not typical

    of that used for newsprint, which has a higher lignin content.

    The finished sheet paper, which was 0.5 mm thick, was

    shredded into 4 mm strips of 150 mm length and dried

    overnight at 100 8C prior to use. To assay the fermentative

    I. Siegert, C. Banks / ProcessNH4Cl, 0.08 g CaCl22H2O, 0.1 gMgCl26H2O, 1.0 ml traceelements solution and 1.0 mg resazurin. The trace elements

    solution contained (per litre of distilled water): 5.1 ml HCl

    36%; 1.5 g FeCl24H2O; 60 mg H3BO3; 100 mgMnCl24H2O; 120 mg CoCl26H2O; 70 mg ZnCl2; 25 mgNiCl26H2O; 15 mg CuCl22H2O; 25 mg NaMoO42H2O[14]. Before use, the dilution medium was either autoclaved

    for 5 min at 121 8C or boiled and then cooled whilst spargingwith nitrogen to remove dissolved oxygen. When cool

    1.2 g l1 of NaHCO3 was added.

    2.4. Reactors

    The reactors were of a 1-l batch suspended growth design

    without mechanical mixing (Fig. 1). Each comprised of a

    sealed vessel maintained in a water bath at constant

    temperature of 35 8C and agitated manually at least twice aday to avoid stratification. Each digester had a gas sampling

    valve which allowed samples to be taken without

    interference with head space composition and was

    connected to a gas collection system of two acidified water

    displacement bottles connected in series for gas volume

    measurement. After filling with test substrate and inoculum

    the reactors were sparged with nitrogen and kept isolated

    from the atmosphere throughout the experiment. Samples

    for analysis were taken every 2 days, and gas volumes were

    mistry 40 (2005) 34123418 3413

    Fig. 1. Schematic representation of the 1-l digesters and water displacement

    gasometers.without substrate (cellulose or glucose) and without initial

  • VFA additions. In all experiments, a reactor pH of 7 was

    maintained throughout by adding the appropriate amount of

    5 M KOH. Mass balances were obtained for the three

    experimental studies.

    2.6. Analytical methods

    Total solids (TS) and total volatile solids (TVS) were

    determined according to Standard Methods [15]. Cellulose

    content was determined by homogenizing a 20 ml sample,

    which was then centrifuged at 3500 rpm for 15 min. The

    supernatant was discarded and the pellet resuspended in

    15 ml of an aceticnitric acid reagent (prepared by mixing

    150 ml of 80% acetic acid and 15 ml of concentrated nitric

    using a Fisons cathometer head space analyser with columns

    for separation of methane (CH4), carbon dioxide (CO2) and

    nitrogen (N2). Enzyme assays were carried out as follows:

    carboxymethylcellulase (CMC) activity was determined as

    previously described [19,20] using 1% CMC solution in

    0.1 M citrate buffer at pH 6.0; avicelase activity was

    determined as previously described [17,20] using a solution

    of 5 mg ml1 avicel plus 0.1 mg ml1 glucose in 0.1 Mcitrate buffer at pH 6.0. One unit of activity was defined as

    the amount of enzyme, which releases 1 mmol of reducingsugars min1, measured using the DNSmethod with glucoseas the standard. Protein content was determined by the

    method of Bradford [21] with bovine serum albumin as a

    standard.

    primary substrate was present but no initial VFAs were

    I. Siegert, C. Banks / Process Biochemistry 40 (2005) 341234183414

    te con

    l1, (acid). The suspension was then boiled in a water bath for

    30 min. The sample was cooled, centrifuged and the

    supernatant discarded. The pellet was then resuspended in

    distilled water. This washing procedure was repeated a

    further two times to ensure that all non-cellulosic material

    was removed. The final sample was resuspended in distilled

    water and filtered through a pre-dried pre-weighed 0.45 mmglass fibre filter (Whatman GFC). The filter was then dried at

    100 8C to a constant weight and the weight difference wastaken to be the cellulose/hemicellulose content of the

    original 20 ml sample. The control reactor without cellulose

    was also analysed for cellulose content and the result

    subtracted from the cellulose content of the samples [16,17].

    Glucose content was determined by the dinitrosalicylic acid

    (DNS) method [18]. Volatile fatty acids were quantified and

    differentiated using a Varian star 3400 CX gas chromato-

    graph (GC) with a free fatty acid phase (FFAP) 25 m fused

    silica capillary column of 0.5 mm film thickness and an i.d.of 0.53 mm. The GC oven temperature was programmed to

    increment from 60 to 100 8C in 10 min, and then to maintaina final temperature for 5 min, with a final hold time of 2 min

    at a temperature of 210 8C to clean the column of anyresidues. Carrier gas flow to the GC was at a rate of

    6 ml min1 and peak detection was by means of a flameionisation detector. Samples were pre-treated by acidifying

    to 10% with formic acid. Gas composition was determined

    Fig. 2. Carboxymethylcellulase activity induced at an initial primary substra

    of: (&) 1 g l1, (&) 2 g l1, (~) 4 g l1, (~) 6 g l1, (^) 8 g l1, (^) 10 g

    and contained primary cellulosic substrate (*) and no primary substrate (*).centration of 14.85 g l1 of the paper with VFA additions at concentrations+) 12 g l1, () 16 g l1, (*) 20 g l1. Controls were without VFA additions3. Results and discussion

    The enzymatic assay results from experiment 1 in which

    14.85 g l1 of the paper was used as the primary substratetogether with VFA additions in the range 120 g l1 areshown in Figs. 2 and 3. The cellulolytic activity, as assayed

    by the carboxymethylcellulase (a) and avicelase (b)

    methods, decreased with the increase in synthetic VFA

    concentrations initially added to the system. No carbox-

    ymethylcellulase (or endoglucanase) activity was observed

    at above 16 g VFA l1 and no avicelase (or exoglucanase/b-glucosidase) activity was observed above 10 g VFA l1.This is borne out by the fact that the enzymic activities

    measured were lower than those measured in the control

    (control 2) in which no primary substrate was present. An

    inhibitory effect on the hydrolysis of cellulose was also

    observed at concentrations above 2 g l1 VFA as indicatedby the reduction in cellulose content measured (Table 1)

    with no apparent reduction in the initial cellulose load at

    VFA concentrations of 16 and 20 g l1. The maximumcarboxymethylcellulase and avicelase activities were

    observed after 6 days. The maximum concentration of

    soluble proteins (1.09 mg ml1) was produced when

  • I. Siegert, C. Banks / Process Biochemistry 40 (2005) 34123418 3415

    Fig. 3. Avicelase activity induced at an initial primary substrate concentration of 14.85 g l1 of the paper with VFA additions at concentrations of: (&) 1 g l1,(&) 2 g l1, (~) 4 g l1, (~) 6 g l1, (^) 8 g l1, (^) 10 g l1, (+) 12 g l1, () 16 g l1, (*) 20 g l1. Controls were without VFA additions and containedprimary cellulosic substrate (*) and no primary substrate (*).

    Table 1

    on fro

    2 ratio

    luloseAverage reductizzon in cellulose content, and average gas and VFA producti

    Initial

    VFA (g l1)Cellulose

    reduction (%)

    Cellulose

    digested

    (ml biogas g1)

    CH4:CO

    from cel

    digestion

    1 61.83 251 1:1.30added (control 1) and at 1 g l1 VFA (0.93 mg ml1). AtVFA concentrations of 2 g l1 and above protein productiondecreased from 0.86 to 0.57 mg ml1 with increasing VFAconcentration.

    2 46.67 95 1:1.36

    4 40.84 77 1:1.50

    6 32.32 34 1:1.64

    8 24.75 11 1:1.90

    10 8.77 0

    12 5.49 0

    16 0 0

    20 0 0

    Control 1 66.45 287

    Gas composition ratios from cellulose digestion are shown where biogas was pr

    Fig. 4. Glucose reduction from an initial substrate concentration 15.7 g l1 at VFA8 g l1, (^) 10 g l1, (+) 12 g l1, () 16 g l1, (*) 20 g l1 with controls contam digestion of cellulose and glucose at different initial VFA concentrations

    VFA production

    from cellulose

    digestion (g l1)

    Glucose

    digested

    (ml biogas g1)

    VFA production

    from glucose

    digestion (g l1)

    4.80 122 11.33The results support the general theory that catabolic

    enzymes are repressed by immediate or distant products of

    their activity. One possibility is by feedback inhibition,

    where a product of an enzyme or a series of enzymes in a

    5.11 107 11.45

    4.04 102 12.04

    3.82 99 11.75

    2.34 78 12.07

    1.09 38 13.79

    0.60 33 10.00

    0 16 13.25

    0 16 13.83

    4.45 126 10.75

    oduced.

    concentrations of: (&) 1 g l1, (&) 2 g l1, (~) 4 g l1, (~) 6 g l1, (^)ining glucose (*) and no glucose (*) with no initial VFA additions.

  • pathway acts on an enzyme earlier in the pathway and stops

    its activity. This type of inhibitor is generally an organic

    molecule and its effect on the enzyme in most cases

    corresponding increase in VFA concentration. The compo-

    sition of the biogas was also found to change in the cellulose

    fed digester with the CH :CO ratio changing from 1:1.30 to

    I. Siegert, C. Banks / Process Biochemistry 40 (2005) 341234183416

    Table 2

    Biogas production from the digestion of cellulose, glucose and synthetic volatile fatty acids at different initial VFA concentrations added

    Initial addition

    of VFA (g l1)Volume of biogas

    produced from

    cellulose digestion (ml)

    Volume of biogas

    produced from

    glucose digestion (ml)

    Volume of biogas

    produced from the VFA

    mixture initially added (ml)

    1 2548 1948 195

    2 900 1706 199

    4 710 1631 139

    6 512 1591 129

    8 407 1256 89

    10 286 641 79

    12 185 560 79

    16 60 307 76

    20 0 307 77

    Control 1 2829 2016

    Control 2 244 67 100increases with the concentration of the inhibitor; the effects

    are usually reversible [2224].

    The results of experiment 2, where glucose was used as

    the primary substrate, are shown in Fig. 4. There was an

    immediate response shown by a reduction in glucose

    concentration in reactors exposed to initial VFA concentra-

    tions 4 g l1. The glucose for all the treatments wascompletely digested after 68 h, however, with reactors at

    higher initial VFA concentrations showing a delay in the

    onset of fermentation by as much as 16 h. These results

    agree with previous research [25], in which it was found that

    a mixture of acetic, propionic and butyric acids at 6 g l1

    was slightly toxic to acid forming bacteria but did not show

    any inhibitory effect on methanogenesis.

    In experiment 1 with the increased VFA load, there was a

    decrease in the amount of biogas associated with the

    degradation of the primary substrate produced and aFig. 5. Cumulative gas production without addition of primary substrate and addit

    4 g l1, (~) 6 g l1, (^) 8 g l1, (^) 10 g l1, (+) 12 g l1, () 16 g l1, (*) 204 2

    1:1.90 with an increase in VFA concentration from 1 to

    8 g l1 (Table 1). In experiment 2, the digestion of glucoseat different VFA concentrations led mainly to the

    production of carbon dioxide. A slight increase in the

    amount of VFAs produced was also observed associated

    with the lowest concentration of VFA initially added

    (1 g l1).Table 2 shows the effect of the synthetic mixture of VFAs

    on the production of gas from the different substrates used.

    The volatile intermediates produced from the digestion of

    cellulose and glucose and the overall balance of VFA

    suggests that the primary substrates are more easily

    transformed to biogas by the methanogenic microorganisms

    than the synthetic VFAs initially added, although the

    possibility of an interchange within the overall VFA pool

    cannot be discounted. None of the experiments allowed for

    an acclimation of the inoculum prior to the tests and theion of VFA at concentrations of: (*) 0 g l1, (&) 1 g l1, (&) 2 g l1, (~)g l1.

  • 6 g l VFA. The CH4:CO2 ratio for the VFA concentrations

    system pH, VFA caused the inhibition of the cellulolytic1

    I. Siegert, C. Banks / Process Biochemistry 40 (2005) 34123418 3417activity at concentrations 2 g l , and therefore of the rateof cellulose hydrolysis. The fermentation of glucose was

    slightly inhibited at VFA concentrations above 4 g l1. Theinhibitory effect on the production of biogas and also on the

    methane to carbon dioxide ratio was evident above 6 g l1

    VFA in the initial mixture when used as the sole substrate. In

    combination with paper as primary substrate, biogas

    production due to the paper was more than halved above

    1 g l1 initial VFA, indicating inhibition of the hydrolysisprocess. Where glucose was the primary substrate biogas

    production was more than halved above 8 g l1 whichindicated that the fermentation was less sensitive to

    inhibition caused by VFA.

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    I. Siegert, C. Banks / Process Biochemistry 40 (2005) 341234183418

    The effect of volatile fatty acid additions on the anaerobic digestion of cellulose and glucose in batch reactorsIntroductionMaterials and methodsSubstratesInoculumDilution mediumReactorsExperimental designAnalytical methods

    Results and discussionConclusionsReferences