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SIEMENS Page 1t15
Test Report No. 09036TMv02
Test laboratory:
Client:
Manufacturer:
Prüflaboratorium der Siemens AG, I lA CE Amberg92220 Am berg, Werner-von-Siemens-Str. 48
Siemens AG, I lA CE CC TM92220 Am berg, Werner-von-Siemens-Str. 48
Siemens AG. I lA CE CC92220 Am berg, Werner-von-Siemens-Str. 48Siemens AG, I lA CE NST54'101 Trutnov (Czech Republic), Volanovska' 516
Contactor Assemblies Sirius nG S0Test object:
Type designation: 3R42325-8X830-1A123R42926-143R42423-8XF32-14L23R42327-8X830-28843R42816-0EW203R42712-2B.400
reversing contactorserial connector for contactors S0wye-delta starterreversing starterwye-delta starter logic-modulesreversing starter AS-lnterface modules
Date(s) of receipt:
Date(s) of test(s):
Test specification:
2009-05-06
2009-05-1 5 - 2009-08-04; 2009-08-06; 2010-01-21
rEc 60068-2-6 (2007-12) DtN EN 60068-2-6 (2008-10)lEc 60068-2-27 (2008-02) DtN EN 60068-2-27 (1995-03)lEc 60068-2-47 (2005-04) DtN EN 60068-2-47 (2006-03)KWU ASV ZEN000 DDt7080.9t1 (1987-07)
ln accordance with the test specification.Test results:
pages:
pages:
cover sheet
test report
/1M
.....h... pages: supplements
pages: drawings
pages: description test facilities
pages: attachments
Responsible Test Laboratory
Prüflaboratorium der Siemens AGI IA CE Amberg
,/n
,r'zrAutorized representative
Mr. Schmidt
Note:
The test result relates only to the items tested.
The test report shall not be reproduced except in fulìwithout the written approval of the test laboratory.
Mr. Bogner
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SIEMENS Test Report No.: 09036TMv02Page 2 I 15
L Description of the EUT
2. Test conducted
2.1 Earthquake
2.2 Routine test
3. Measuring- /test equipment and calibration
Supplements- Test assemblies sample 1 to sample 4
Test laboratory: Authorized representative: Date:Prüflaboratorium der Siemens AG Mr. Schmidt 2010'04-27
I IA CE Amberg
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SIEMENS Test Report No.: 09036TMv02Page 3 I 15
1. Description of the EUT
Tested device: 3R42325-8X830-IAL23R42926-143RM423-8XF32-14L23R42327-8XE30-28843R42816-0EW203Rp¿712-2B,pi00
Tvpe:
Test laboratory: Authorized representative: Date:Prüflaboratorium der Siemens AG Mr. Schmidt 2010-04-27
I IA CE Amberg
Ðampreno
uevrce no09036TM
Tested device Order-No. Date code mounting monitoring
1
-001 contactor 3RT2025-14120 E01: G/090507
snapmounted
all contacts-002 auxiliary switch block
front mounted 3RH291 1-1G422E00: HQ2090205
-003 contactor 3RT2025-14L20 EOl: G/090507
-004 auxiliary switch blockfront mounted 3RH2911-1GA22 E00: HQ2090205
-005 wiring modules forreversinq contactor
3R42923-2441 E01: G1090424 connect¡on
complete MLFB reversing startercontactors
3R42325-8X830-1412
2
-006 contactor 3RT2027-1 B840 E01: G/090513all contacts
-007 contactor 3RT2027-1 BB40 E01; G/090513
-008 serial connector forcontactors S0
3R42926-14 E04;BlA/090410 connection
-nrìq contactor 3RT2024-1¡.L20 E01; G/090506 all contacts
-010 logic basic module 3R42912-0 E00: L0090304electricalfunction
-011 contactor 3RT2024-14L20 E01: G/090505 all contacts
-012 logic couple module 3R4291 1-0 E00; 10090303etectncatfunction
-013 contactor 3RT2024-1A.L20 E01; G/090506 all contacts
-014 logic couple module 3RA291l-0 E00: 10090303electricalfunction
-015 wiring modules forvwe-delta starters
3R42923-2881 E01: G1090427 connect¡on
complete MLFB wye-delta startercontactors
3RA2423-8XF32-1A.L2
complete MLFB wye-delta starterloqic modules
3R42816-0EW20
4
-016 contactor 3RT2027-28840-0cc0 EOl: G/090423
screwmounted
all contacts
-017 AS-lnterface basic module 3R42712-2BBO0 E00; 100903'18 AS-l
-018 contactor 3R12027-288,40 E01; G/090320 all contacts
-019 AS-lnterface couple module 3R4271 1-2D800 E00; 10090325 AS-I
-020 wiring modules forreversinq contâctor 3R42923-24¡.2
E01; G/090428 connection
complete MLFB reversing startercontactors
3R42327-8XE30-2884
complete MLFB reversing starterAS-lnterface modules 3R42712-2BAO0
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SIEMENS Test Report No.: 09036TMv02Page 4 I 15
Other distinquishinq marks:
The reversing starters and the wye-delta starter were monitored with clamp-on amp meters.
A Logic wye-delta starter 3RA28l6-0EW20 contains one basic module 3R42912-0 and two couplemodules 3RA291l-0 (Sample 3)
An AS-lnterface reversing starter 3RP2712-28400 contains one basic module 3RP2712-2B800 and onecouple module 3R42711-2D800 (Sample 4)
The complete MLFB of a starter contains the contactors and a wiring module, no auxiliary switches andlogic ore communication modules.
Gontrolled contacts:
Controlled contacts of a contactor size S0 3RT202:Main contacts:Controlcircuit:
L1-T3Ê.1, M
Aux. circuit int.: 13, 14; 21,22 (minimum one of the contacts)Controlled contacts of auxiliary switch blocks front mounted:
3RH291 1-.GA22: 53, 54; 61, 62;71,72;83, 84 (minimum two of the contacts)
Mountinq arranqement and axis description:
Mounting arrangements and pictures of the EUT for vibration test see Supplements
figure 1: sample 1
figure 2: sample 3
figure 3: sample 4
and sample 2 14
14
15
Test Iaboratory:
Prüllaboratorium der Siemens AGI IA CE Amberg
Authorized representative:
Mr. SchmidtDate:
2010-04-27
-
SIEMENS
2.1 Earthquake
Date of test: 2009-05-15 - 2009-08-04
2.1.1 Test specification
KWU ASV ZEN000 DD/7080.9/1 (1987-07)
2.1.2 Operatinq conditionReversing contactor:Condition l: clockwise rotationCondition 2: anti-clockwise rotationCondition 3: offWye delta starter:Condition 1: offCondition 2: wye connectedCondition 3: delta connectedSerial contactors:Condition l: both contactors onCondition 2: left contactor onCondition 3: right contctor onCondition 4: both contactors off
2.1 .3 Failure criterion2, 1.3.1 Vibration response investiqation:
Mechanical damageFall down and failure of the device under testState changes of the contacts over 3msOne tested device: excitation level < 21mls"Three tested devices: excitation level < 15m/s2More reducing of the excitation level is not allowed.Deviations have to be mentioned in 2.1.6 Test Results - Vibration response investigation
2.1,3.2 Determined excitation levelwith the additional load (as):Mechanical damageFall down and failure of the device under testState changes of the contacts over 3msOne tested device: excitation level < 84m/s"Three tested devices: excitation level < 60m/s2lncrease factor, if only 1 device is tested: 1,4 (for example: (84mls2)11,4)More reducing of the excitation level is allowed and has to be documented.Deviations have to be mentioned in 2.1.6 Test Results - Determined excitation level with the additionalload (ao)
Switching actions during and after the testMonitoring of the contacts in conditions according to 2.1.2
Test laboratory:
Prüflaboratorium der Siemens AGI IA CE Amberg
Authorized representative:
Mr. Schmidt
Test Reoort No.: 09036TMv02Page 5 I 15
Date:
2010-04-27
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SIEMENS
2.1.5 Test procedure
ln all of the device's 3 main axis
Resonance search Test values:floating sine 5 Hz - 35 Hzexcitation level 7 mls2frequency changing speed 1 ocUmin
Load
Additional load (a.e)
permanent sine
Calculated estimation of the natural frequencv:
Á : [10000' 4zxz.t+¡](c tm)05
Excitation frequency fuq was determined in accordance with ZEN000 DD/7080.9/Abs. 9.2.1:
Resonanzfrequenz
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SIEMENS Test Report No.: 09036TMv02Page 7 I 15
Complete contact carrier:
contactorwhole moved mass
m (q)result. F-rate
c (N/m)natural frequency
1o(Hz\excitation frequency
f^"(Hz\3RT2024-.4. 79,5 i 340 a 10,41 i 14,733RT2025-.4... 79,5 i 340 t 10,41 | 14.733RT20..-.88. contactor contains only a permanent magnet, no restoring spring 112,2
2.1.6 Test results
Resonance search:
Only samples witch had resonance frequencies up to 35Hz are mentioned in the table below
sampletesteddevice
09036TM
testeddevice
mount¡no
maxrmumfrequency
operatingcondition
resonance frequency
x lv lzamplification factor
x lv lz1 complete
snapmounted
35 Hz condition 1no
no32
nono
3,4
¿ complete 35 Hz condition 1
29
no21¿c2932
2,1
no2,63,45,66,5
?
-010 35 Hz condition 2no
no30
nono
12.8
-0't4 35 Hz condition 2no
no30
nono
14
4 completescrew
mounted 35 Hz cond¡t¡on 1
nono
no
nono
no
AII requirements of the test specification are met.
Vibration response investiqation:
All samples were tested with: ar"" = 21 mls" in all of the device's 3 main axisand the requirements of the test specification are met
Test laboratory: Authorized representative: Date:Prüflaboratorium der Siemens AG Mr. Schmidt 2010'04'27
I IA CE Amberg
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SIEMENS Test Report No.: 09036TMv02Page B I 15
Determined excitation levelwith the additional load (aq)
All samples were tested according to the specification mentioned in 2.1.5 Test Procedure and therequirements are met.
Only tested devices which had any deviation according to 2.1.3.2 Determined excitation level with theadditional load (ae), the reduced excitation level, are listed in the table below.
sampletesteddevice
09035TM
testeddevice
mounting
operatingcondition
numberof testeddevices
excitation frequency
tf"o IH.],
xlYlzexcitation level
¡ [m/s'J,xlYlz
1
-001
snapmounted
all conditions 1 14.73 14,73 14.73 60 60 84
-002 condition 1 1 14,73 14,73 14,73 60 60 84
-002 condition 2 1 14,73 14,73 14,73 60 60 84
-002 condition 3 1 14,73 14,73 14,73 60 35 84
-004 condition 1 1 14,73 14,73 14,73 60 45 84
-004 condition 2 1 14,73 14,73 14,73 60 50 84
-004 condition 3 1 14,73 14,73 14,73 60 35 84
-005 all conditions 1 14,73 14,73 14,73 60 60 84
2 all devices all conditions 1 12,2 12,2 12,2 84 84 84
?
-009 condition 1 I 14,73 14,73 14,73 60 60 60
-009 condition 2 1 14,73 14,73 14,73 60 60 60
-009 condition 3 1 14,73 14,73 14,73 60 40 60
-010 all conditions 1 14,73 14,73 14,73 60 60 60
-011 condition 1 1 14,73 14,73 14,73 60 60 60
-011 condition 2 1 14,73 14.73 14,73 60 60 60
-011 condition 3 1 14,73 14,73 14,73 60 Ãñ 60
-012 all conditions 1 14,73 14,73 14,73 60 60 60
-013 condition 1 1 14,73 14,73 14,73 60 60 60
-013 condition 2 ,| 14,73 14,73 14,73 60 60 60
-013 condition 3 1 14.73 14,73 14,73 60 50 60
-014 all conditions 14,73 14,73 14,73 60 60 60
-015 all conditions I 14,73 14,73 14,73 60 60 60
4 complete screwmounted
all conditions 1 12,2 12,2 12,2 84 84 84
All requirements of the test specification are met
Test laboratory: Authorized representative: Date:Prüflaboratorium der Siemens AG Mr. Schmidt 2010-04-27
I IA CE Amberg
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SIEMENS Test Report No.: 09036TMv02Page I / 15
2.2 Routine test
Date of test: 2009-08-06: 2010-01-21
Visual inspection
No mechanical damage of the housing.
Function test of reversinq contactor (NEA 48E56203970000A (2008-10))
Test Resultdevice connection accordinq to 5.1.1.1 okelectrical wirinq accordinq to 5.1 .1.2 okmechanical lockinq accordino to 5.1.1.3 ok
Function test of wve-delta starter (NEA 48E562039600004 (2008-10))
Test Resultdevice connection accordinq to 5.2.1.1 okelectrical wirinq accordinq to 5.2.1.2 okmechanical lockinq accordinq to 5.2.1 .3 okelectrical insulation test accordinq to 5.2.3.2 OK
Function test of contactors (NEA 48E562039400004 (2009-09))
Test Resultswitch on voltaoe accordino to 2.3.1 okhold voltaqe accordinq to 2.3.2 okdrop off voltaqe accordinq to 2.3.3 okhum of the maqnetic svstem accordinq to 2.3.4 OKinsulation test accordinq to 2.3.6 ok
Function test of auxiliarv switch block front mounted (NEA 48E56200578DS02 (2009-02))
Test Resultbase plate accordinq to 3.1 okcontact piece accordinq to 3.2 okinterruptino chamber accordinq to 3.3 oksubminiature switch accordino to 3.5hiqh voltaqe accordinq to 5.1 ok
Test laboratory: Authorized representative: Date:Prüflaboratorium der Siemens A.G Mr. Schmidt 2010-04-27
I IA CE Amberg
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Test Resultrated insulation voltaqe accordinq to 5.3.1 .2 okvisual inspection ok
SIEMENS Test Reoort No.: 09036TMv02Page 10 I 15
Function test of link modules (lEC 60947-4-l (2009-09))
Function test of logic modules (48E968017580004 (2008-02))
Test Resultmechanic test accordino to 2.1 okelectrical device test accordinq to 2.2 ok
Function test of communication modules AS-lnterface (48E968017080014 (2009-09))
Test Resultvisual an mechanic test accordino to 3.1 okisolation test accordino to 3.2 OKelectrical function test accordinq to 3.3 OK
Test laboratory: Authorized representative: Date:Prüflaboratorium der Siemens ÄG Mr. Schmidt 2010-04-27
I IA CE Amberg
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SIEMENS Test Report No.:Page 09036TMv0211t15
3. Measuring- /test equipment and calibration3.1 Test equipment for vibration test accordinq to 2.1:
Electrodynamic Vibration Generator for simulating movements in one axis:(calibration-no.: PE-51 50-03-004)
vibration
amplifier system
vibration controller
charge amplifier
: RMS Typ SW 8200
: RMS TGA 12000
: RMS SWR 900: RMS SWR 600
: RMS SWE 379: RMS SWE 366
next calibration with calibration equipment type 3506 (Bruel & Kjaer): 03/2010
Electrodynamic Vibration Generator for simulating movements in one axis:(calibration-no. : PE-Schwing-2)
vibration
amplifier system
vibration controller
: RMS Typ SW 5440-SWH 700 APP
: RMS TGA 10-5/2
: RMS SWR 1200
next calibration with calibration equipment type 3506 (Bruel & Kjaer): 03/2010
Test laboratory:
Prüflaboratorium der Siemens AGI IA CE Amberg
Authorized representative:
Mr. SchmidtDate:
2010-04-27
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SIEMENS Test Report No.: 09036TMv02Page 12t15
3.2 Measurinq equipment:
Test sequence/Test Date Test equipmentdesignation
Number Lastcalibration
Nextcalibration
Vibration test2009-05-1 5to2009-08-04
ScopeCorder EC-OSZt-65-061 o1t2009 01t2010
ScopeCorder EC-OSZt-65-060 1 0/2008 10/2009
multimeter EC-DMM-74-024 11t2008 11t2009
clip-on amp meter EC-STRZ-05-010 04t2009 04t2010
clip-on amp meter EC-STRZ-05-006 10t2008 10t2009
clip-on amp meter EC-STRZ-05-007 10t2008 10t2009
clip-on amp meter EC-STRZ-os-008 10t2008 1 0/2009
clip-on amp meter EC-STRZ-60-023 03/2009 03t2010
clip-on amp meter EC-STRZ-60-024 03/2009 03t2010
clip-on amp meter EC-STR2-60-025 03/2009 03/2010
dynamometric screwdriver MC-5162-30-007 04t2009 04t2010
dynamometric screwd river MC-5162-46-024 04t2009 07t2010
Routine test 2009-08-06
High Voltage Tester EX-35-100-4584 04t2009 04t2010
Multimeter EC-DMM-75-230 06/2009 06t2010
Test laboratory: Authorized representative: Date:Prüflaboratorium der Siemens,{G Mr. Schmidt 2010-04-27
I IA CE Amberg
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SIEMENS Test Report No.: 09036TMv02Page 13 I 15
Routine test
2009-08-06
High Voltage Tester EX-35-1 00 4t2009 4t2010
Multimeter EC-DMM-75-230 06/2009 06t2010
2010-01-21
High Voltage Tester 35-1 00-000 10t2009 10t2010
Multimeter EC-DMM-81-034 10t2009 10t2010
Multimeter EC-DMM-81-034 1 0/2009 10t2010
Multimeter EC-DMM-81-034 10t2009 10t2010
Multimeter EC-DMM-81-034 10t2009 10t2010
High Voltage Tester 35-1 00-000 12t2009 12t2010
H¡gh Voltage Tester 35-'100-000 12t2009 12t2010
High Voltage Tester 35-1 00-000 12t2009 12t2010
Test laboratory: Authorized representative: Date:Prüflaboratorium der Siemens AG Mr. Schmidt 2010-04'27
I IA CE Amberg
Siemens TRF05 lnd03
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SIEMENS Test Reoort No.: 09036TMv02Page 14 I 15
Supplements- Test assemblies sample 1 to sample 4
figure 2: sample 3
Test laboratory:
Prüflaboratorium der Siemens AGI IA CE Amberg
Authorized reoresentat¡ve:
Mr. SchmidtDate:
2010-04-27
figure l: sample I and sample 2
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SIEMENS Test Report No.: 09036TMv02Paoe 15 I 15
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Test laboratory:
Prüflaboratorium der Siemens AGI IA CE Amberg
Author¡zed reoresentat¡ve:
Mr. SchmidtDate:
20'10-04-27
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figure 3: sample 4