siemens gas turbine localization in russia

Restricted © Siemens AG 2016 All rights reserved. www.siemens.ru/gas-turbines

Siemens Gas Turbine Localization in Russia SGTT – Siemens Gas Turbine Technologies

Restricted © Siemens AG 2016 All rights reserved.

PG GT MLGT RU

Main Facts and Figures

December 2012 July 2013 December 2014 June 2015

Start of construction

Ground breaking

Office building construction completion

• June 18th, 2015 Ceremony of the opening a new manufacturing plant in Gorelovo (Leningrad region)

• December 1th, 2011 Establishment of JV Siemens Gas Turbine Technologies

• Siemens AG - 65% OAO Power Machines - 35%

• 1991-2011 OOO Interturbo

• 38.000 m² (manufacturing building 12.700 m², office building 6.500 m²)

• Investments more than 100 Million €

• > 350 employees


Siemens Gas Turbine Production in Russia: more than 25 years experience

PG GT MLGT RU


PG GT MLGT RU

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Uni

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Bus

ines

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* Combined heat and power ** Integrated gasification combined cycle

• Turbo compressors for - Oil & Gas - Industrial applications

• Compressor packages incl. drives

• Gas turbines from 100 to 400 MW

• Electrical generators from 25 up to 2,235 MVA

• Fuel gasifiers

• Industrial gas Turbines from 5 to 50 MW

• Aero derivative gas turbines from 4 to 64 MW

• Steam turbines from 45 kW to 1,900 MW

• Steam turbines for industrial applications & power generation

• 50 HZ and 60 HZ Gas turbine power plant solutions

• CHP*

• IGCC**

• Repowering

• Integrated solar combined cycle

• HRSG

Instrumentation and Electrical

(PG IE) Compressors

(PG CP)

Large Gas Turbines, Generators

(PG GT)

Distributed Generation

(PG DG)

Steam Turbines (PG SU)

Energy Solutions (PG ES)

• Control solutions

• Electrical solutions

• Energy management solutions

• Solutions for distributed and hybrid power generation

Power and Gas Willi Meixner, CEO

SGTT − part of Siemens Power and Gas Division


Siemens PG Energy Hub at Saint Petersburg SGTT with cross functional competences

Service

Industrial gas turbines

Compressor

Research and Development (R&D)

Heavy-duty gas turbines Manufacturing and Assembly

Components Manufacturing for Network

Project Execution & Engineering

Sales

PG GT MLGT RU


PG GT MLGT RU

SGTT Factory designed to heavy duty SGTs but also enables manufacturing of products for Oil & Gas applications

SGT5-2000E (up to 187 MW)

Reliable, robust, fuel flexible

SGT5-4000F (up to 307 MW)

Trusted operational excellence

SGT-800 (up to 50 MW) Flexible maintenance, high availability

Centrifugal Compressor machine Reliability and durability under severe operating conditions


PG GT MLGT RU

SGTT broad fleet of high-tech machines allows execute a wide range of technological operations

Rotor machining and field service Storage, sub- and final assembly Casing welding and machining

Broaching machine (Hoffman)

Small lathe (Mhl Ravensburg)

Rotor turning lathe (Georg)

Plate bending machine (Davi)

Carrousel 4,5 m (Carnaghi)

Turning & milling center (Schiess)

Gantry machine (WALDRICH COBURG)

Drilling & Milling machine (PAMA) (Mhl RV)

Measuring machine (Wenzel)

Hirth serration grinding machine (Magerle)

Oven for preheating (Bosio)

Span 1 Span 2 Span 3

Robot welding

Turning/ Tiling Tables Haahne

© Siemens AG 2016 All rights reserved.

SGTT Factory today

PG GT MLGT RU


PG GT MLGT RU

Service competences

• Inspections • Modernization, reconstruction projects (modernization and reconstruction of gas and steam

turbines, generators, HRSGs, environmental protection systems) • Service (long-term and short-term service, maintenance and current repairs on site

and at the manufacturing plant) • Fast response • Local experts • Warehouse for spare parts in Gorelovo


Schedule of local content increase of SGT5-2000E components (domestic manufacture and local suppliers)

Central casing; Set of rotor parts machining; Bearing housing, TVC (steel castings); Machining: turbine vane carrier; exhaust diffuser; bearing housing and compressor vane carrier. Combustion chamber assembly. Rotor assembly, Turbine assembly

Turbine exhaust casing Turbine exhaust diffuser; Rotor locking device; Turbine vane carrier; Other parts (packages 1,2)

Compressor exhaust diffuser (cast iron); Compressor carriers 1, 2, 3 (cast iron); Compressor blades and vanes; Intermediate Shaft; Transport Supports.

Turbine inner casing Turbine mixing casing IGV drive

Key

2016

2017

2018

2019-2020

PG GT MLGT RU


Localization plan for auxiliary equipment, systems and components Maintenance of SGT5-2000E, SGT5-4000F during warranty period

Key Facts

• Air dryer • GT insulation • Fire fighting system

• Piping (interconnecting and turbine) • Turbine exhaust diffuser • Cables • Exhaust diffuser – connection to HRSG

• Advanced compressor cleaning system • Enclosures • Generators (2000E) • PCC (cubicles) • Air intake system

• Turning gear • Base module • Dual fuel module • Piping racks • PCC (equipment)

*

2016

2017

2018

2019-2020

* Scope of purchasing from third Parties

PG GT MLGT RU


PG GT MLGT RU

Close cooperation within network ensures high quality

Human Resources

Equipment

Engineering

Manufacturing Processes

Order Management Process

Quality Management Processes

Competence Development

Network Support

St. Petersburg Operations Finance

EHS

SGTT Plant Saint-Petersburg Gas Turbine Plant Berlin


PG GT MLGT RU

Our Vision & Mission

SGTT Vision

SGTT is the market leader in Russia and CIS for power plants with heavy duty gas turbines and facilitates business growth of Siemens rotating equipment for oil & gas and power generation.

Being the Energy Hub with complete local value chain from R&D to state-of-the-art factory, project execution and service we deliver the best solutions for our customers.

SGTT Mission

To make our Vision real we focus on:

• customer orientation

• cost leadership

• cutting edge technologies

• local sourcing in combination with world-wide Siemens expertize

• quality, business excellence and highest EHS standards

• being an attractive and reliable employer

• being an established R&D Energy Center


PG GT MLGT RU

Ul. Siemensa 1, Yuzhnaya chast proizvodstvennoy zony Gorelovo, Villozskoye selskoye poseleniye, Lomonosovsky rayon, Leningradskaya oblast, 198323 Phone.: +7 (812) 643-73-00 Fax: +7 (812) 643-59-57 E-mail: [email protected]

www.siemens.ru/gas-turbines

Welcome at our new factory

siemens gas turbine localization in russia

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