siemens industrial turbomachinery ltd budget ... - gas...

Siemens Industrial Turbomachinery Ltd

Budget Technical Tender

SGT400 Gas Turbine Mobile Generator Set

12.9 MW(e) Revision 0

SGT400 Mobile Generator Set

Standard Tender

TN---- QN---- of 58 OTMS --------- Siemens Industrial Turbomachinery Ltd

Revision 1

Compliance Culture with Customers and Partners

Siemens is committed to being one of the world’s best companies in terms of transparency and compliance. We are driving this through both our leadership culture and the application of clear Business conduct guidelines.

Our Business Conduct guidelines are applicable to all Siemens employees and as such every employee makes a personal contribution thorough their observance and adherence. Accordingly we have a zero tolerance policy for any illegal or unethical

behaviour.

Acting with responsibility and integrity is decisive for building and sustaining the highest relationships with our customers and business partners based on trust. If you detect any misconduct on the part of our employees, please inform us to this effect

immediately. Simply contact our Internet helpdesk “Tell us” or access the Internet Website www.siemens.com/tell-us at any time around the clock.

Revision Date Description Name Initial

0 June 2011 First Issue to Client Steve Bee SRB

Proprietary Information

All intellectual property rights in this tender and in the goods and services offered therein belong to Siemens Industrial Turbomachinery Ltd, or to third parties. The information contained in the tender or provided by Siemens Industrial Turbomachinery

Ltd, in support of the tender is to be used only for the purpose of assessing our offer and is to be kept confidential.

Such information and any copies made are to be returned or destroyed in the event that our offer is not accepted.

© Copyright Siemens Industrial Turbomachinery Ltd 2011


Standard Tender


Revision 1

Table of Contents

Section A – Technical Proposal............................................................................................ 4

1. Scope of Supply ......................................................................................................... 5

2. Exclusions................................................................................................................. 11

3. Technical Data .......................................................................................................... 12

4. Drawings ................................................................................................................... 27

5. Quality ....................................................................................................................... 36

6. Installation and Commissioning Summary............................................................ 40

7. Project Plan............................................................................................................... 41

8. Reference .................................................................................................................. 42

9. Service Support ........................................................................................................ 55

10. Comments ................................................................................................................. 58


Standard Tender


Revision 1

Section A – Technical Proposal


Standard Tender


Revision 1

1. Scope of Supply Siemens Industrial Turbomachinery Ltd hereinafter “Siemens” offer to design, manufacture, package and despatch the following equipment listed within this scope of supply.

1 x SGT400 gas turbine mobile generator package, comprising :

1.1 Driven Unit 1.1.1 Generator • AC Generator, 13.8kV, 3 phase, 4 pole, 50 / 60Hz, 0.8 power factor, salient pole brushless type

• Other ratings may be available on request • Closed air circuit air cooled ( CACA ) • Class ‘F’ insulation with class ‘B’ total temperature rise • Generator bearing temperature detectors • Lubricating oil piping from gas turbine to driven unit • Pfisterer MV connectors

1.2 Gas Turbine Package 1.2.1 Gas Turbine Engine • Core Engine – twin shaft design • Gas Generator

• Air Inlet Casing • Compressor Rotor • Compressor Stator with Variable Guide Vanes • Centre casing • Dual Fuel Combustion System – Dry Low Emissions (DLE) • Compressor Turbine Rotor • Compressor Turbine Stator

• Power Turbine • Hot Gas Interduct • Power Turbine Rotor • Power Turbine Stator • Output Shaft Drive • Exhaust Outlet Casing

• Engine Bearing Temperature Instrumentation • Engine Vibration Instrumentation • Engine arranged for hot end drive 1.2.2 Underbase • Turbine underbase – fabricated carbon steel construction, arranged for multi-point mounting

• Integral lubricating oil tank – carbon steel • Generator and gearbox underbase – fabricated carbon steel construction, arranged for multi-point

mounting • Support legs – underbase to ground, fixed on installation to carry all static and dynamic loads 1.2.3 Trailers • 3 Axle gooseneck trailer for mounting of:

• Gas turbine package • Lube oil cooler • Fire extinguishant cabinet • Water wash module

• 5 Axle gooseneck trailer for mounting of: • Generator • Gearbox


Standard Tender


Revision 1

1.2.4 Start System • Hydraulic Motor and Pump - AC electric motor driven 1.2.5 Gears, Couplings and Guards • Main speed reducing gearbox – epicyclic type, output shaft speed 1500 / 1800 rpm • Acoustic Enclosure – painted carbon steel, fitted over the gearbox

• Doors for personnel access • Internal lighting • Natural Ventilation

• Auxiliary gearbox incorporating drives for start system and lubricating oil pump • Generator and Gearbox, seismic vibration monitoring - Bently Nevada 1701 system • Drive coupling – high speed - flexible element dry type – Turbine to gearbox • Drive coupling – low speed - flexible element dry type – Gearbox to generator • Coupling guard – high speed (brass) – Turbine to gearbox • Coupling guard – low speed (brass) – Gearbox to driven unit 1.2.6 Lubricating Oil System • Gas turbine lubrication system utilises mineral oil • Lubricating Oil System serving the turbine, gearbox and driven unit • Lubricating Oil Pump Main – Turbine gearbox driven • Lubricating Oil Pump Auxiliary – AC motor driven • Lubricating Oil Pump Emergency – DC motor driven • Lubricating oil system filter

• Duplex filter arrangement • Continuous flow transfer valves • Conforms to API 614 • Filter body carbon steel • Differential pressure indicator

• Lub oil module transmitters – Siemens standard smart type - aluminium • Lubricating oil tank immersion heater • Lubricating oil system breather

• Lubricating oil breather oil mist eliminator • Lubricating oil breather ducting – austenitic stainless steel

• Lubricating oil system cooler • Airblast Simplex Lubricating Oil Cooler – non API • Cooler Fan – single 100% duty • Suitable for a non-hazardous area • Lubricating oil cooler piping supply and return – austenitic stainless steel

1.2.7 Gas Fuel System • Pilot fuel flow control system with actuator • Main fuel flow control system with actuator • Rapid-acting gas shut-off valves ( 2-off ) • Pressure transmitters - Siemens standard smart type - aluminium • Gas fuel block and vent valve assembly - off package 1.2.8 Liquid Fuel System • Liquid fuel pump, AC motor driven – Zone 2 motor • High pressure fuel filter • Fuel flow control valve • Liquid fuel purge system • Pressure transmitters – Siemens standard smart type - aluminium • Block and thermal relief valves – Siemens standard – off package 1.2.9 Acoustic Enclosure • Acoustic Enclosure – painted carbon steel, fitted over gas turbine and auxiliaries • Doors for personnel access and maintenance • Integral lifting beam for maintenance • Internal lighting • Acoustic system transmitters - Siemens standard smart type – aluminium


Standard Tender


Revision 1

• Controls Weather Protection Canopy - Aluminium • DU Controls Weather Protection Canopy - Aluminium 1.2.10 Acoustic Enclosure Ventilation System • Ventilation air inlet filter – inertial type – carbon steel galvanized • Ventilation inlet and outlet dampers – carbon steel galvanized – air release operated • Ventilation fan – single – AC electric motor driven – Zone 2 • Ventilation air system – negative pressure • Ventilation air silencer – carbon steel galvanized • Ventilation air inlet and outlet ducting – carbon steel galvanized • Integral support for turbine enclosure ventilation system 1.2.11 Gas Detection System • Gas Detection equipment, comprising :-

• 2 - Gas Detectors (vent outlet) 1.2.12 Fire Protection System • Fire Protection equipment, comprising :-

• 3 - IR Flame Detectors • 2 - Heat Detectors • Single Sounder • Status Indicator (end of package) • Single MAC (Manual Alarm Contact) • Breakglass Unit

1.2.13 Combustion Air Inlet System • Combustion air filter – automatic pulse type, self cleaning – horizontal elements - painted carbon steel • Combustion air filter weather hood • Combustion air silencer – painted carbon steel • Combustion air inlet ducting – painted carbon steel • Integral support for combustion air inlet system 1.2.14 Combustion Exhaust System • Exhaust diffuser – 304 stainless steel • Exhaust silencer – 304 stainless steel • Exhaust stack – 304 stainless steel – vertical orientation • Thermal insulation and aluminium cladding – personnel protection only 1.2.15 Local Equipment Room • Container (12.2m Long x 3.0m wide x 3.2m High) of carbon steel construction

• External walls of corrugated carbon steel sheet • Internal rockwool insulation

• containing the following equipment: • Motor Control Centre – for package motors • Fire Suppression and Alarm Panel – including extinguishant bottle • Battery Cabinet • Batteries - lead acid type, sized to ensure a safe rundown of the turbine and driven unit in an

emergency • Battery Tripping Unit and Batteries • Inter Panel Cabling • Auxiliary Transformer • Medium Voltage Switchgear • Neutral Earthing Resistor • Main Control Room Dual Incomer Distribution Board • Auxiliary Control Panel • Power and Lighting Distribution Board and Transformer • Diesel Generator for LER power distribution • GPS Enclosure/Junction Box • Fibre Optic Panel • LV Connector Junction Boxes • Elliott Bushings for feeders


Standard Tender


Revision 1

• Pfisterer MV connectors for generator incomer and NER 1.2.16 Package Auxiliaries • Turbine compressor cleaning system for on line and off line wash • Drains Tank on package • Auxiliary module transmitters Siemens standard smart type – aluminium • Instrument tagging – Arrow tags - Siemens standard P&ID references • Package finish to Siemens onshore standard • Access steps to trailer 1.2.17 Cabling • Site plug and socket interconnecting cables between Siemens equipment

1.3 Control System 1.3.1 Package Control System Hardware • Unit Control System – simplex, incorporating a Siemens SIMATIC PLC platform • Control and monitoring of the package systems • Control system located on-package • Climate control incorporated • Emergency stop function – on-package control panel mounted • Operator display language in English • Turbine Vibration displacement monitoring - Bently Nevada 1701 system • Remote cabinet mounted PC, VDU, keyboard and mouse • Generator Control Panel ( Safe Area ), package mounted, containing :-

• Automatic voltage regulator (Dual Redundant) • Synchronising facility – automatic & manual with check synchroniser • Generator metering equipment and electrical protection • Active / Reactive Load Share Controller

1.3.2 Siemens Turbomachinery Applications – Remote Monitoring System – STA-RMSTM • Provision for data collection and remote communication from site allowing access to the following

services:- • Connection via broadband internet connection (customer supply) • Automatic recording of data values within the Control System • Analysis of events • Analysis of downtime • Predictive trending • Anomaly detection • Software updates • Accelerated troubleshooting support • Customer notification reports • Access to historic data • Fleet and unit performance overview • Driven unit monitoring

1.4 Testing 1.4.1 Testing Gas Turbine • Gas turbine frame and systems test (completed) • Gas turbine core engine test (completed) • Emissions test during gas turbine core engine test (completed) • Site verification test in accordance with Siemens test procedure TSP00174A 1.4.2 Driven Unit Test • Manufacturer’s standard works acceptance test of AC Generator

1.5 Installation and Maintenance 1.5.1 Installation and Commissioning • Supervision of installation and commissioning is offered on a daily rate basis


Standard Tender


Revision 1

1.5.2 Installation and Maintenance Equipment • Roll-off equipment - Gas Turbine power turbine • Roll-off trolley – Gas Turbine core engine removal (1 off total) • ‘A’ Frame Gantry (1 off total) • Installation Tools (1 off total) • Holding down fixings • Selection of paints for site repairs

1.6 Drawings and Documentation • Standard set of certified information and approval drawings in the English language • Operator Manual – In English language - CD • Maintenance Manual – In English language - CD • Illustrated Parts Catalogue – In English language - CD • Driven Unit Manual – In English language - CD

1.7 Packing and Delivery 1.7.1 Packing • Packing and preservation to suit destination and transport method 1.7.2 Standard Delivery Terms • Delivered Free Carrier (FCA), in accordance with ICC INCOTERMS 2000 edition

1.8 Spares 1.8.1 Commissioning Equipment and Tools • Commissioning equipment and tools 1.8.2 Commissioning Spares • Commissioning spares 1.8.3 Consumable Spares • Consumable spares

1.9 Quality Assurance • Contract quality assurance programme – English language

1.10 Additional Items (Optional) 1.10.1 Black Start Diesel Generator • A 4 axle trailer mounted diesel generator package (1 off sized for 2 x SGT400) comprising:

• Diesel • Generator • Fuel tank • Neutral Grounding Resistor • Batteries • Distrubution Panel • Interconnecting cables to LER

1.10.2 Instrument Air Compressor • A self contained instrument air compressor package comprising:

• Instrument Air Compressor • Controls for local and remote operation • Duplex filter • Duplex dessicant drier


Standard Tender


Revision 1

• Instrument air receiver • Interconnecting cables to LER

1.10.3 Step Down Transformer • A Step Down Transformer

• 18 MVA, 13.8 kV / 6.9 kV, 2 ± 2.5% OFLTC • Other ratings available on request • Delta / Delta connection • Block differential protection


Standard Tender


Revision 1

2. Exclusions The Seller does not accept any responsibility for items which are outside its scope of supply, section 1 of this document. Where design of the installation is to be provided by the purchaser, the Seller requests the opportunity to see the general arrangement. It is particularly important for safe and proper operation to ensure that the ductwork is compatible with the gas turbine.

The following items are specifically excluded from this Tender: • Anything not specifically listed in this tender • Civil engineering design of any kind • Building and civil works • Site facilities. • First fill of lubricating oil • Liquid fuel storage tank • Liquid fuel forwarding skid • Propane bottles for liquid fuel propane start skid • Off package liquid fuel piping between tanks, forwarding skid etc and turbine underbase • Off package gas fuel piping between main high pressure line, block valves etc and turbine underbase • Drains and/or vent piping from the gas turbine package to a remote point. • Training • Long Term Maintenance Agreement • Exhaust plume study • Power management system study • Power management system


Standard Tender


Revision 1

3. Technical Data


Standard Tender


Revision 1

3.1 Driven Unit Performance Please refer to the following attachment


Standard Tender


Revision 1

3.2 Gas Turbine Performance

The following performance data is included in this tender:-

Liquid Fuel Performance 100 % Load



Gas Fuel Performance 100 % Load



Engine Inlet Temperature Vs Generator Power Output Curve

Engine Inlet Temperature Vs Fuel Flow Curve

Engine Inlet Temperature Vs Exhaust Gas Flow / Exhaust Gas Velocity (Liquid Fuel)

Engine Inlet Temperature Vs Exhaust Gas Flow / Exhaust Gas Velocity (Gas Fuel)


Standard Tender


Revision 1

3.2.1 Gas Turbine Performance Guarantee

1. Datum Conditions Inlet air temperature 15 °C

Ambient pressure 1013 mbar

Relative humidity 60 %

Assumed intake duct losses 100 mm H2O

Assumed exhaust duct losses 75 mm H2O

Power turbine speed 100%

P.T Speed 9500 rpm

Gearbox efficiency 99 %

Generator efficiency 97 %

Gas Fuel Standard Siemens Composition

Liquid Fuel Standard Siemens Composition

2. Guarantee Conditions a.) The tests to establish the guaranteed performance shall be conducted at Siemens and

be generally in accordance with ISO 2314. Any amendments to the procedure or method of measurement shall be agreed before commencement of the tests.

b.) If the tests are made anywhere other than at Siemens, then they shall be conducted in accordance with Siemens’ site test procedure.

c.) Methods of correction for varying duct losses, ambient temperature, ambient pressure, and tolerance to cover errors in observation and measurement shall be agreed before commencement of the tests.

d.) Any site performance tests shall, unless otherwise agreed, be completed within 750 fired hours in accordance with a mutually agreed site performance test procedure. Such tests shall be carried out by Siemens when the goods are in a new and clean condition and in proper working order using the fuel(s) as agreed in the Contract and reflected in the procedure. Immediately prior to commencement of the performance test(s) the gas generator shall be cleaned by a cold crank wash in a manner acceptable to Siemens unless this requirement has been waived in writing. During the site performance test, the pressure drop across key components such as the combustion air inlet filter, downstream air inlet ductwork, and other major items of equipment must be measured.

e.) If the plant fails to achieve the guarantee figures, Siemens shall be given every facility to make good such failure at the earliest opportunity, and the plant shall be made available to Siemens for such purposes.

f.) The output of the gas turbine excludes the power consumed by all separately mounted gas turbine auxiliaries.

g.) Inlet air temperature means the average air temperature recorded by the RTD’s in the turbine inlet casing.

3 Liability As defined in the commercial section ‘Performance Guarantee’.

4 Guarantees

Power Output Subject to the conditions set out in Paragraphs number 1 and 2 above, Siemens’ guarantee that the base rated power output at full load of the gas turbine generating set


Standard Tender


Revision 1

on test when operating at the datum conditions as set out in Paragraph number 1 above shall be as follows:

Output at Generator Terminals

12908 kW tolerance on gas fuel = -3 %

11677 kW tolerance on liquid fuel = -3 %

as measured at the generator terminals and subject to agreed additional tolerances to cover errors in observation and measurement.

Heat Rate Subject to the conditions set out in Paragraphs number 1 and 2 above, Siemens guarantee that the heat rate at base rated full load output of the gas turbine generator set on test when operating at the datum conditions as set out in Paragraph number 1 above shall be as follows:

10409 kJ/kW.h Heat Rate tolerance on gas fuel = +3 %

10760 kJ/kW.h Heat Rate tolerance on liquid fuel = +3 %

Emissions

Subject to the conditions set out in Paragraphs number 1 and 2 above, Siemens guarantee that the exhaust emissions of the gas turbine set on test when operating on the fuel specified in the datum conditions in Paragraph number 1 above shall not exceed the following:

Gas Fuel (ppmv) Liquid Fuel (ppmv)

NOx 25 60

CO 10 10

All values are referenced to dry exhaust gas at 15% Oxygen, and are in addition to any background levels of the pollutants being measured. Liquid fuel guarantees are valid for fuels where Fuel Bound Nitrogen (FBN) does not exceed 0.015% by mass, as determined by ASTM D5792. The range of ambient temperatures and loads for which these guarantees are valid is given in document 65-0053 DLE Bidding Document.

Measurements will be made in accordance with EN14792 : 2005 (NOx), EN15058 : 2006 (CO) and EN14789 : 2005 (O2), or later versions of these standards. The equipment and procedures will also comply with BS ISO 11042-1 1996 and US EPA methods where possible.


Standard Tender


Revision 1

3.3 Package Noise Level Definition

Outdoor Location Package Each gas turbine package, as reflected in the Siemens’ scope of supply, has an average package noise level of 85 dB(A), assuming free field conditions, and a background noise level at least 10 dB(A) below the measured average.

This figure is the Average Sound Pressure Level (SPL), measured at various points equispaced around the package, at a distance of 1m from the package plan view envelope, and a height of 1.5m from the datum bottom flange of the package underbase.


Standard Tender


Revision 1

3.4 Package Ambient Temperature Requirements Unless stated otherwise this Gas Turbine package has been configured to operate within an ambient temperature range of: • Minimum -20° C • Maximum +43° C Care must be taken with the placement of any package equipment with respect to solar radiation and other factors contributing to a variation in temperature outside of this range.


Standard Tender


Revision 1

3.5 Electrical Utilities (Typical)

480 V MOTOR CONTROL CENTRE (Located in Turbine LER) Description Phases Type Load (kW) Start Run Stop

Starter Motor (1) 3 Star/Delta Starter 123 X - -

Auxiliary Lub Oil Pump Motor XM1(2) 3 DOL Starter 17.3 X - X Oil Mist Eliminator Fan XM46(2) 3 DOL Starter 8.7 - X - Enclosure Vent Outlet Fan 1 XM6(2) 3 DOL Starter 35 X X X Water Wash Skid 3 Feeder 12 Wash Cycle Combustion Air Inlet Filter Scavenge Fan XM19(2) 3 DOL Starter 6.3 X X X Ventilation Air Inlet Filter Scavenge Fan XM42(2) 3 DOL Starter 1.7 X X X Air Blast Lub Oil Cooler Fan1 XM11(2) 3 DOL Starter 13.2 X X - Generator CACA fan1 XM52(2) 3 DOL Starter 5.16 X X - Generator CACA fan2 XM53(2) 3 DOL Starter 5.16 X X - Liquid Fuel Pump Motor XM5(2) 3 DOL Starter 25.3 X X X Air Compressor (By Houston) 3 Feeder 50 X X X

Lub Oil Tank Heater No. 1 3 Contactor Feeder 9 X - -

Total kVA 361.7 188.2 169.5 Total Current 600.1 226.3. 203.9

480 V Dist. Board (Located in Turbine LER) Description Phases Type Load (kW) Start Run Stop

Auxiliary Supplies 3 Feeder 50 X X - Spare 3 Feeder 10 - - - Total kVA 50.0 50.0 0.0 Total Current 60.1 60.1 0.0

220 V Auxiliaries (Located in Motor Control Centre) Description Phases Type Load (kW) Start Run Stop

Spare 1 Feeder 24V Battery Charger System(3) 1 Feeder 4.4 X X X Motor Control centre Anti con heaters 1 Feeder 1.4 X X X Generator Control Panel 1 Feeder 3 X X X Turbine Enclosure Lighting 1 Feeder 0.3 Occasional On skid gas fuel trace heating 1 Feeder 1.5 X X X JB72 Anti Condensation Heaters 1 Feeder 0.2 Occasional Motor Control Centre Control voltage 1 Feeder 1.2 X X X Motor Anti-Condensation Heaters 1 Feeder 1.5 Occasional MV Switchgear Supply 1 Feeder 1 X X X Control Room F&G System Supply 1 Feeder 1.5 X X X LER Node JB76 supply 1 Feeder 1.5 X X X Battery Tripping unit supply 1 Feeder 1.5 X X X Transformer Room Vent Fan 1 Feeder 1 Occasional Transformer Room Vent Fan 1 Feeder 1 Occasional NER Supply 1 Feeder 0.6 X X X Liquid Fuel Forwarding Skid (By Houston) 1 Feeder 6.59 X X X Spare 1 Feeder HVAC Supply (Turbine LER) 3 Feeder 3 X X X


Standard Tender


Revision 1

HVAC Supply (Turbine LER) 3 Feeder 3 X X X Total kVA 34.6 34.6 34.6 Total Current 122.7 122.7 122.7

208 V Auxiliaries (Located in Turbine LER)

Description Phase

s Type Load (kW) Start Run Stop Control Room LightingSupplies (6 off) 1 Feeder 3.6 X X X Control Room Socket Outlets (3 off) 1 Feeder 6 X X X External Lighting 1 Feeder 3 X X X Total kVA 14.4 14.4 14.4 Total Current 69.5 69.5 69.5

24V DC On Package Loads Load (A) MCB MCB Start Run Stop

JB72 VGV Supply 7 20 2 X X X JB72 Supply 16 32 1 X X X Main Fuel Gas Control Valve Actuator 2 10 6 X X X Pilot Fuel Gas Control Valve Actuator 2 10 7 X X - Primary Liquid Fuel Actuator Supply 2.5 6 16 Occasional Secondary Liquid Fuel Actuator Supply 2.5 6 17 Occasional ISPSU 1 Core Module (JB68) 2.3 6 12 X X - DC Ignitor 8 10 8 X - - On skid GCP Supply 12 16 3 X X X JB72 Fire & Gas Supply 5 16 4 X X X Total Current 54.3 46.3 42

24V DC Off Package Loads Load (A) MCB - Start Run Stop

GT Emergency Lub Oil Pump XM2 47 63 - Shutdown Total Current 6 6 6 Auxilairy Control Panel JB76 loads (From Battery Charger) JB72 Supply 1 5 16 X X X JB72 Supply 2 (EMS) 3 10 X X X JB72 Supply 4 (EMS) 3 10 X X X Auxiliary Control Panel Supply 22 32 X X X Total Current 33 33 33 (1) Starter motor (110kW) short time rated. Start system governs load and is rated at approx. 220kW (2) Rating To Be Confirmed (3) Reducing battery charger rated at 4.4 kVA nominal, maximum input current = 15.5 A @ 254 V For mechanical utilities schedule refer to contract document NA0209-C03-001 Voltage variation for MCC during normal operation according to BS EN 60439, i.e. rated input voltage ±10 % Frequency variation for MCC during normal operation according to BS EN 60439, i.e. rated frequency ±2 % Voltage variation for AC Motors during normal operation according to BS EN 60034, i.e. rated voltage ±10 %

Frequency variation for AC Motors during normal operation according to BS EN 60034, i.e. rated frequency +3 % & -5 % Voltage variation for package DC loads to be between 18 and 28 V


Standard Tender


Revision 1

3.6 Lubricating Oil Data

For lubricating oil specification, please refer to Siemens’ Fluids Specification 65/0027 which is available upon request. The required grade of oil is ISO VG46, further details of which can be found in the Fluids Specification. Oils of other viscosities should only be used with prior reference to Siemens.

Lubricating oil capacities

Maximum operating level ( Running ) 5,118 Litres

Minimum operating ( Retention ) 4,290 Litres

Working capacity 2,599 Litres

• Maximum operating level – Maximum oil level in the tank when running (does not include run down capacity)

• Minimum operating level – Minimum oil level in the tank when running (used to calculate retention

time). This is the level quoted when a “retention time” is stated.

• Working capacity – Volume of oil between minimum operating level and pump suction.


Standard Tender


Revision 1

3.7 Air Data For air specification, please refer to the Siemens’ fluids specification 65/0027 which is available upon request

Purge and Seal Air

Operating condition Turbine

Start Turbine Shutdown Off line

compressor wash

Duration 10 min* 1 min 20 min Until GT cool 1 hour

Seal Air 70 Nm3/h X X X X X

Burner Purge Air ( liquid fuel and dual fuel only )

Phase 1 230 Nm3/h X Phase 2 150 Nm3/h X X X

Phase 3 90 Nm3/h X

• Dependent on purge time

Off Package Block and Bleed Valves Flow rate 20 Nm3/h

Duration 0.5 seconds Frequency Every gas fuel start

Pulse Clean Filter Flow rate 9.34 Nm3/h

Duration / Frequency 100ms per pulse, 1 pulse per 40s during cleaning cycle, 66 pulses per cycle

Total Flow Negligible


Standard Tender


Revision 1

3.8 Fluid Data Fluids must be in accordance with the Siemens’ Fluids Specification 65/0027 which is available upon request.

Wash Module Recommended frequency – (on line wash) Every 72 hours running time typical **

Recommended frequency – (off line wash) During engine shutdown. Usually required every 3 months with regular on line washing, every week for off line wash only.

Quantity of wash fluid 42 litres

Recommended cleaning fluids: -

a) ZOK-MX

b) R-MC Power Guard

Cleaning fluid dilute with demineralised water in a ratio of 1 part fluid to 4 parts water, to make up the above quantity

Following off line wash, a rinse cycle is carried out with the same quantity of demineralised water only.

** Wash frequency dependent on site conditions, running regime and combustion filter selection.


Standard Tender


Revision 1

3.9 Fuel Data Fuel must be provided in accordance with the Siemens’ Fluids Specification 65/0027 which is available upon request.

Gas Fuel Supply Requirements Supply pressure – maximum 28 bar g

Supply pressure – minimum To be advised when all fuel conditions known

Temperatures shall be as follows:-

Supply temperature – maximum (design) 120°C

Supply temperature – minimum 2.5°C or 20°C above hydrocarbon dew point, whichever is the greater

Nominal Lower calorific value (LCV) 35 MJ/Nm3

Wobbe index range (at gas supply temperature) 37 – 49 MJ/Nm3

Max flow on standard gas fuel 2905 kg/h

Liquid Fuel Supply Requirements Supply pressure - maximum 2.06 bar g

Supply pressure - minimum 1.03 bar g

Temperatures shall be as follows:-

Supply temperature - maximum 60°C

Supply temperature - minimum 0°C

Max flow on standard liquid fuel 3301 kg/h


Standard Tender


Revision 1

3.10 Sub-Vendor List

Sub-Vendor List

AC Generator ( driven unit ) Converteam

GCP Actemium

NER Electrotel

AVR Basler

Gas Turbine Siemens

Underbase

Rilmac

Comelf

Flenco

Gearbox - Main Allen Gears

Gearbox - Auxiliary Dresser

Drive Coupling

Artec Weiss

Bibby

Euroflex

John Crane

Electric Motors Siemens

Precilec

Wash Module

Heinzmann

Juniper

Moog

Acoustic Enclosure AAF

Fire Extinguishant Equipment Tyco

Fire & Gas Detection Equipment Det-tronics

Fire & Gas Equipment Control Det-tronics

Ventilation System AAF

Ventilation Filter AAF

Ventilation Fan Elta

Comet

Ventilation Silencers AAF

Ventilation Dampers Flamgard

Ventilation Ducting AAF

Combustion Air System AAF


Standard Tender


Revision 1

Combustion Air Filter AAF

Combustion Air Silencer AAF

Combustion Air Ducting AAF

Combustion Air Heating / Anti-Icing AAF

Combustion Exhaust System AAF

Combustion Exhaust Silencer AAF

Combustion Exhaust Ducting AAF

Combustion Exhaust Stack AAF

Control System Siemens

Motor Control Centre Electrotel

Batteries Erskine

Battery Charger Erskine

Transformer Siemens

Gas Fuel Block & Vent Kinetrol

Liquid Fuel Block & Thermal Relief Kinetrol

Lub Oil Cooler Specialist Heat Exchangers

Trailer Broshuis

Local Equiipment Room Electrotel

Instrument Air Compressor Airdyne

Ingersol Rand

Diesel Generator Lynx Power Systems The foregoing list is typical only. Siemens reserve the right to select other sub-vendors in preference to those listed if necessary.


Standard Tender


Revision 1

4. Drawings


Standard Tender


Revision 1

4.1 Mechanical Drawings

The following typical drawings are included in this tender:-

NA0209/B01/004 Maintenance Equipment

NA0209/B01/005 Trailer Foundation Loads

NA0209/B01/015 Generator General Arrangement

NA0209/B01/042 Local Equipment Room

NA0209/B02/001 Site Layout

NA0209/B02/011 Recomended Cable Trench (By Others)

NA0209/U02/001 Control Schematic

8398 A0001 000 Local Equipment Room Foundation

LPS-01145 Diesel Generator General Arrangement (Option)

5121G01 Instrument Air Compressor General Arrangement (Option)

Q018XXA Step Down Transformer (Option)

Hazardous Area Drawing

SGT400 Sectional Arrangement


Standard Tender


Revision 1

4.2 Piping and Instrumentation Diagram’s – (P&ID’s)


NA0209/C01/001 Gas Fuel System

NA0209/C01/002 Liquid Fuel Metering - Purge Module

NA0209/C01/004 Air Distribution System

NA0209/C01/005 Lubricating Oil System Generator Package

NA0209/C01/007 Core Instrumentation

NA0209/C01/008 Turbine Package Instrumentation

NA0209/C01/009 Fire and Gas System

NA0209/C01/012 Hydraulic Start System

NA0209/C01/016 Waterwash Module

NA0209/C01/017 Extinguishant Module

NA0209/C01/018 Generator Instrumentation

NA0209/C01/025 Legend Sheet

NA0209/C01/031 Engine Auxiliary Module

NA0209/C01/032 Core Auxiliary Module

NA0209/C01/034 P&ID Parts List

NA0209/C01/036 P&ID Combustion Intake System

5121P01 Instrument Air Compressor (Option)


Standard Tender


Revision 1

4.3 Tie - in Schedule ( Fluids )

The following typical documents are included in this tender:-

CT48041N/C04/001 (NA0209/C04/001) Vent, Drain and Tie In Schedule


Standard Tender


Revision 1

4.4 Electrical Drawings


NA0209/E02/001 Plug & Socket Off Package Cables

NA0209/E02/002 Plug & Socket Package Cables

NA0209/E05/001 Single Line Diagram


Standard Tender


Revision 1

4.5 Project Documentation 4.5.1 Introduction

The Siemens document schedule lists the documentation which will be supplied as standard during the course of the project. The documents will be supplied to the Customer either for approval or as certified information, as noted in the schedule. The documents will be in the English language and based on Siemens standard equipment and document format. The submission dates indicated reflect a project commencement based on full and final instructions to proceed, and are based on all relevant information being available from the Customer. Where any equipment is non-standard, or where the Customer has specific documentation requirements, the submission dates will be reviewed. Any requirement to show information beyond the scope of Siemens’ supply will be subject to negotiation post order placement, and will affect submission dates.

4.5.2 Approval Documents Siemens’ price includes for a maximum of three submitted issues of Approval Drawings including finals. If the Customer requests any further amendments to the drawings then Siemens may provide further revisions which shall be at the Customer's cost. Siemens shall be responsible for any errors, omissions or discrepancies in the drawings unless they are due to incorrect drawings, samples, patterns, models or information supplied by the Customer.

First issues are ‘Preliminary’, indicating Siemens design and scope of supply for the contract, and are dependent on Siemens receiving the necessary Customer information with the contract order. Customer to approve or comment on the scope and layout on that basis. Second issue will follow 10 weeks after approval of the first issue, and will incorporate agreed comments. A final submission will then be made if necessary to incorporate any additional changes arising during the engineering phase of the contract.

When each document is approved by the Customer without comments, the latest issue is considered to be “final”. No further issues will be supplied unless further engineering changes occur which affect the document content.

No formal dossier of final drawings is compiled by Siemens as standard, but can be arranged at additional cost.

4.5.3 Certified Information Certified Information drawings contain information required by the Customer to complete his design and engineering work.

Siemens include a maximum of one issue for any certified information drawings. These drawings will only be re-issued where modifications to scope of supply affect the content of the document.

Customer comments will not be considered unless the information is found to be technically incorrect, or insufficient for Customer design work.

4.5.4 Manuals Manuals are submitted with delivery of the main equipment, and are for information. Operator’s Manual

The Operator’s Manual is divided into preliminary pages, safety information and three chapters as follows:

Preliminary pages - consists of the Title Page, Amendment Issue Register, Foreword, Introduction, Glossary of Terms, Notes to Readers and Contents List.

Safety information - consists of three separate documents detailing

Safety Instructions, Hazardous Materials and Package Warning Signs.

Chapter 1 - a brief description of the equipment and systems within the Siemens package.


Standard Tender


Revision 1

Chapter 2 - detailed information and instructions for the safe operation and control of the equipment.

Chapter 3 - consists of a user Maintenance Schedule and procedures for maintenance tasks of a routine nature up to a period of 12 months.

Under CE regulations this manual will be translated into the user’s language.

Illustrated Parts Catalogue

The purpose of this parts catalogue is to facilitate identification and ordering of parts required for the GT Package. It should be recognised that many of these items, although included in the parts list, may not be fitted without the use of specialist tooling and equipment. This publication covers the Siemens package and the basic equipment supplied by the company.

Package Maintenance Manual

The manual contains information of a technical nature which will give guidance to an engineer or technician who is involved in preventative or corrective maintenance of the package equipment. This manual covers tasks not included in the Operators manual, and maintenance tasks required after the first 12 months of operation.

Driven Unit Manual (if applicable)

The manual consists of information of a technical nature provided by the driven unit supplier, and will give guidance to an engineer or technician who is involved in preventive or corrective maintenance of the equipment. The information contained within the manual may have been provided by several sub–vendors. For this reason, the format and style throughout the Driven Unit Manual may not be consistent.

Sub-Suppliers’ Manual

When requested, a separate manual can be provided containing the complete manuals provided by sub-suppliers for items used within the package. Note that the sub-supplier information required for routine operation and maintenance is already included in the Operator’s Manual and Package Maintenance Manual. The sub-suppliers’ manual is only supplied on request, and at additional cost.

Installation & Commissioning Manual

The Installation and Commissioning Manual is compiled to provide a record of gas turbine package installation and commissioning up to, and including, hand over to the Customer. The Manual is assembled by the insertion of individual and uniquely marked documents that have been configured to meet the requirements of the particular gas turbine.

4.5.5 Format Documents for approval or certified information are submitted to Customer electronically as standard in Adobe Acrobat .pdf format, via email. Document files copied to CD, and/or paper prints submitted by postal systems, can be supplied although at additional cost and extended timescales. Electronic copies of documentation in native format will only be supplied by special arrangement.

Customer title blocks/numbers can be supplied at additional cost.

4.5.6 Customer Response Times Where Customer comment or approval is not received following the expected review time (in any case no greater than 14 days), documents will be considered approved. This is in order to enable subsequent design/procurement activities to continue, and to avoid project schedule delays.

4.5.7 Siemens Internal Procedures and Qualifications Siemens internal procedures and operative qualifications (e.g. weld procedures and welder qualifications) are not submitted, but are available for inspection at the manufacturing facility on request.


Standard Tender


Revision 1

4.5.8 Document Schedule

DOC NO. DOCUMENT DESCRIPTION

Wks after order

A/ I/ NR DOCUMENT CONTENT

B01/003 Package General Arrangement 4 A

External dimensions of package including Driven Unit, Combustion air inlet system, Gas turbine exhaust system, Enclosure and Ventilation system. Piping connections. Shows electrical connections and Control equipment/ Generator Control Panels, package Weights & C of G.

B01/004 Maintenance Equipment General Arrangement 4 A Access requirements for maintenance activities.Weights

of equipment and loads on customer offskid structures

B01/005 Package Foundations General Arrangement 4 A

Location and size of all foundation interfaces required for GT Package including Driven Unit . Magnitude and location of all anticipated static and dynamic loads on civil interface. Jacking loads & positions

B01/009 Lubricating Oil Cooler General Arrangement 12 I

Supplier Drawing showing dimensions, connection sizes and locations, footprint, weight and mounting requirements/interfaces.

B01/024 Combustion Filter General Arrangement 16 I Supplier Drg showing dimensions and interface details

B01/025 Ventilation Filter General Arrangement 16 I Supplier Drg showing dimensions and interface details

B01/035 Fire and Gas Extinguishant Cabinet Layout 16 I

Supplier Drawing showing dimensions, connection sizes and locations, footprint, weight and mounting requirements/interfaces.

B01/036 Battery System General Arrangement 22 I Supplier Drawing showing dimensions, connection sizes and locations, footprint, weight and mounting requirements/interfaces.

B02/001 Layout of Siemens Supplied Equipment 4 A External dimensions of GT installation including Driven Unit. Location of all auxiliary equipment relative to gas turbine package

B03/001 Auxiliary Equipment Foundations General Arrangement 4 A Magnitude and location of anticipated static and dynamic

loads from auxiliary equipment

C01/001 Gas Fuel System P&ID 6 A Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/004 Air Distribution P&ID 6 A Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/005 Lube Oil System P&ID 6 A Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/007 Core Instrumentation P&ID 6 A Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/008 Turbine Package P&ID 6 A Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/009 Fire And Gas System P&ID 6 A Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/012 Hydraulic Start P&ID 6 A Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/016 Water Wash Module P&ID 6 A Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/017 Extinguishant Bottle Rack P&ID 6 A Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/018 Generator P&ID 6 A Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/031 Engine Auxiliary Module P&ID 6 A Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/032 Core Auxiliary Module P&ID 6 A Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment


Standard Tender


Revision 1

C03/001 Utilities List for Siemens Supplied Equipment 8 I Electrical Load list, Requirements for fuel supplies,

instrument air, lubricating oil and wash water.

C03/002 Fluids Specification 8 I Specification for gas fuel, liquid fuel, lub oil, wash water, instrument air

C04/001 Piping Design Specification and Tie in Schedule 8 A

The tie in schedule lists the line conditions, size and ratings of all piping connections to the gas turbine package and auxiliary equipment

C10/003 AC Generator Data Sheets 40 I AC Generator data sheets in Siemens format

E01/002 Site Electrical Interconnection Diagram 12 I Showing recommended cabling types and installation guidelines for offskid cables

E02/001 Interconnection Cable List 12 I List of offskid cables

E03/003 Motor Control Centre Drawings 22 A Book of Drawings showing dimensions, footprint, weight and mounting requirements/interfaces.

E05/001 Single Line Diagram 8 I Single line representation of the electrical system at relevant voltage levels.

R01/001 Operators Manual DLY I See text for details

R02/001 Package Maintenance Manual DLY I See text for details

R02/002 Illustrated Parts Catalogue DLY I See text for details

R02/003 Installation & Comissioning Manual I+C I See text for details

U02/001 Control System Deployment Diagram 12 I Siemens internally produced block diagrams showing distribution of all Control System elements

U03/001 Unit Control I/O & Supervisory System Interface 12 I

Siemens internally produced drawing defining the interface between the Control System and all external interfaces.


Standard Tender


Revision 1

5. Quality


Standard Tender


Revision 1

5.1 Quality Certification


Standard Tender


Revision 1


Standard Tender


Revision 1

5.2 Quality Plan Please refer to the attached Quality Plan for further details

Note: The equipment offered are stock units and have already undergone rigorous inspection and testing. No additional tests and inspections are included.


Standard Tender


Revision 1

6. Installation and Commissioning Summary The following programme is indicative and for tendering purposes only. Individually tailored programmes are available.


Standard Tender


Revision 1

7. Project Plan

A project plan is not currently included for this project as all equipment is already designed, manufactured and tested. The standard equipment is packed and ready for shipment.

A project plan will be developed once the Purchase Order is received in order to clarify any minor modifications and additional equipment required to suit a particular customer’s requirements.


Standard Tender


Revision 1

8. Reference


Standard Tender


Revision 1

8.1 Product Profile


Standard Tender


Revision 1

8.1.1 Product Brochure


Standard Tender


Revision 1


Standard Tender


Revision 1

8.1.2 Experience List

Current Gas Turbine Range

Engine Package Sold Units Lead Unit Hours Fleet Hours

SGT100 Generator > 320 > 150,000 > 18,500,000

SGT100 Mechanical Drive > 50 > 80,000 > 1,250,000

SGT200 Generator > 230 > 190,000 > 19,450,000

SGT200 Mechanical Drive > 170 > 165,000 > 4,700,000

SGT300 Generator > 90 > 80,000 > 2,500,000

SGT400 Generator > 50 > 65,000 > 425,000

SGT400 Mechanical Drive > 85 > 40,000 > 370,000

Total >1020 > 47,195,000

Classic Gas Turbine Range

Engine Package Sold Units Lead Unit Hours Fleet Hours

TA All > 880 > 395,000 > 115,500,000

TB All > 870 > 250,000 > 75,000,000

TD All > 45 > 285,000 > 4,900,000

Misc All > 730 > 200,000 > 55,000,000

Total > 2,530 > 245,400,000

Cumulative Fleet Cumulative Fleet Total > 3,500 Hours > 300,000,000


Standard Tender


Revision 1

8.1.3 Reference List

Project Name Site Country

Year Qty Industry Type GD or MD End User/Operator

Bulwer Island Australia 1999 2 Refinery GD BP Oil Aitken Creek Canada 2000 1 Oil & Gas onshore MDc Unocal Canada Ltd

Guernsey Electric United Kingdom 2000 1 Power Generation GD Guernsey Electricity

Huntsman Tioxide United Kingdom 2000 1 Chemical GD National Power Ltd (NPL)

Khuff Gas UAE 2000 3 Oil & Gas offshore GD Total/Adma-opco Mobile Cyclones / site x Iraq 2000 4 Power Generation GDmob

General Company for Electrical Projects

Tabriz Iran 2000 3 Gas Pipeline MDc NIGC

Transco Cambridge United Kingdom 2000 1 Oil & Gas onshore MDc Transco

Transco Nether Kellet United Kingdom 2000 2 Oil & Gas onshore MDc Costain Oil and Gas Process

FPSO Falcon, Yoho Field Nigeria 2001 2 FPSO MDc ExxonMobil FPSO Serpentina, Zafiro Field

Equatorial Guinea 2001 1 FPSO MDc ExxonMobil

Iroquois Gas USA 2001 2 Oil & Gas onshore MDc Iroquois Gas

Kings Lynn United Kingdom 2001 2 Oil & Gas onshore MDc Transco

Zeneca Macclesfield United Kingdom 2001 1 Chemical GD Dalkia Utility

Falkirk Scotland United Kingdom 2002 2 Oil & Gas onshore MDc Transco

FPSO Atlantic, Xkomba Field Angola 2002 2 FPSO MDc Exxon Lease FPSO Mystras Nigeria 2002 2 FPSO MDc Agip Kharg Island Iran 2002 1 Oil & Gas onshore MDc Kharg Petrochemical Co

Matep USA 2002 2 Buildings&Institutes GD Medical Area Total Energy Plant (MATEP)

Erlangen Stadtwerke Germany 2003 1 Power Generation GD Erlangen Stadtwerke

Salman Iran 2003 1 Oil & Gas offshore MDc Petroiran Development Co (PEDCO)

Alyeska USA 2004 3 Gas Pipeline GD Alyeska Pipeline Co Alyeska USA 2004 2 Gas Pipeline GD Alyeska Pipeline Co Persian Gulf Iran 2004 6 Gas processing MDc Petropars Rosa Lirio FPSO Girassol Angola 2004 2 FPSO MDp Total Angola

Thai Ceramics Thailand 2004 1 Ceramic GD Thai German Ceramics Industry plc

Anaco/Santa Rosa Venezuela 2005 10 Oil & Gas onshore MDc PDVSA Bridgestone Japan 2005 1 General Manufact GD Bridgestone Tyres Esfandiar Development Iran 2005 2 Gas Gathering MDc National Iraniain Oil Company Gunashli Azerbaijan 2005 2 Oil & Gas offshore MDc SOCAR Otsuka Japan 2005 1 Chemical GD Otsuka Chemical Uralkaliy Russia 2005 4 Chemical GD JSC Uralkaliy Wingas Germany 2005 2 HP Gas Transmission MDc Wingas

Yadana Burma (Myanmar) 2005 2 Gas Export MDc Total E&P Myanmar

Bassein Field, BCP-B Platform India 2006 5 Oil & Gas offshore MDc Oil & Natural Gas Corporation BCP-B2 Offshore Platform India 2006 4 Gas Export MDc

Oil and Natural Gas Commission (ONGC)

Gbaran Ubie, Southern Swamp Nigeria 2006 3 Power Generation GD Shell Gbaran Ubie, Southern Swamp Nigeria 2006 2 Gas Gathering MDc Shell ICO Venezuela 2006 10 Gas Pipeline MDc PDVSA Nar Compressor Iran 2006 4 Gas Pipeline MDc National Iraniain Oil Company


Standard Tender


Revision 1

Station

Riverbay USA 2006 2 Power Generation GD RIverbay Corporation Co-oP / FMMC

Ahlstrom Mahti Italy 2007 1 Pulp & Paper GD Ahlstrom Turin SpA Kandhkot - CPECC (H) Pakistan 2007 3 Oil & Gas offshore MDc

China Petroleum Engineering Contracting Co.

Maruti Suzuki India 2007 1 Automotives GD Maruti Udyog Limited Maruti Suzuki 2 & 3 India 2007 2 Automotives GD Maruti Udyog Limited Psyttalia Greece 2007 1 Water treatment GD Athena SA Sirri Island Iran 2007 2 Oil & Gas GD IOOC Tema Power Ghana 2007 2 Power Generation GD Atholl Energy Ltd ASESA Spain 2008 1 Refinery GD Asfaltos Espanoles SA Burullus Egypt 2008 2 Oil & Gas MDc Burullus Gas Company

Camisea ll Peru 2008 4 HP Gas Transmission MDc Transportadora de Gas del Peru (TGP)/Technit

Ebla Syria 2008 4 Gas processing GD Petro Canada Palmyra BV Gulf LNG USA 2008 2 Power Generation GD Gulf LNG Clean Energy LLC

Jihar Syria 2008 3 Gas processing GD Syrian Petroleum Company / INA Industija Nafte

Kievsky Paper Ukraine 2008 3 Pulp & Paper GD Kievsky Cardboard & Paper Mill

Komatipoort South Africa 2008 2 Gas Pipeline MDc Republic of Mozambique Pipeline Company

Modovecement #2 Russia 2008 2 Cement GD Ulyanovskshifer Ltd Salman (Foroozan) Iran 2008 3 FPSO MDc National Iraniain Oil Company Severodonetsk Ukraine 2008 1 Chemical GD Severodonetsk Azot H&A Engineers USA 2009 3 Buildings&Institutes GD Confidential Kharg Onshore 1-6 Iran 2009 6 Gas Gathering MDc Kharg Petrochemical Co MHSRP II India 2009 1 Power Generation GD ONGC Papelera de Aralar Spain 2009 1 Pulp & Paper GD Papelera de Aralar SA Bhogat Terminal (Cairn) India 2010 3 Gas Pipeline GD Carin Energy India Pty Ltd Gassi Touil LPG Recovery Algeria 2010 2 Gas Gathering MDc Sonatrach Golden Sugar Nigeria 2010 1 Sugar&Ethanol GD Golden Sugar PDVSA Mobile Units Venezuela 2010 16 Oil Well GDmob Petroleos de Venezuela (PDVSA) Rhourde Nouss - SNC Lavalin Algeria 2010 3 Gas Processing MDc Sonatrach

SHWE Burma (Myanmar) 2010 3 Gas Export MDc

Daewoo International Corporationn

Total 186


Standard Tender


Revision 1

8.2 Facility Profile 8.2.1 Lincoln Oil and Gas projects within Siemens are managed from five major locations: Duisburg, Germany; Finspong, Sweden; Hengelo, The Netherlands; Lincoln, England; and Houston, USA. Lincoln is a cathedral city with a population of around 81,000. It is located about three hours car journey north of London and is easily accessed from Birmingham (120mins), Humberside (45mins) or East Midlands (75mins) Airports. There is also a good rail link with London Kings Cross station. The Lincoln site has a long and varied manufacturing history. Established in 1857 building agricultural machinery, it developed in many areas. The company sold its first industrial gas turbine for an oil and gas application in 1952. This unit was developed by Mr G B R Fielden who was part of the team that worked on the original Whittle jet engine. The facility has continued to develop and produce new industrial gas turbines under different ownership until 2003 when it became part of Siemens.

The factory now manufactures the SGT100, 200, 300 and 400 small industrial gas turbine ranges for power generation, gas compression and oil pumping applications in the Oil and Gas industry. Siemens occupies three sites in the city. Ruston Works is the main design, manufacturing and office facility located in the city centre. Our Firth Road site is located about fifteen minutes walk away and houses the service division, a modern Product Training Facility and engine development test bays. Lindum House is used primarily as a conference facility. We have included a ‘How to find us’ map on the following page.


Standard Tender


Revision 1


Standard Tender


Revision 1

8.3 Manufacturing Facilities 8.3.1 Lincoln Siemens small gas turbine facility at Lincoln has an experience base of more than 3,300 gas turbines operating in 88 countries, with a total of 172 million operating hours. Gas turbine production has a current potential for 120 units per year with full shift working. A further increase in production is possible with an increase in the workforce. Quality Management Systems comply with ISO 9001:2000

Site Statistics • Shop floor area – 66,250 m2 • Office area – 24,200m2 • Yard area – 74,900m2 • Total – 165,350m2

Capabilities • Core engine • Core engine research & development,

including: • Component test rigs • Full engine test beds

• Core engine manufacture, including: • Compressor/Turbine blades and

segments • Compressor and Turbine discs and

shafts • Gas turbine casings; seals and bearing

encasements • Combustion chambers covering wide

range of fuel applications. • Core engine overhaul / retrofit • Core engine assembly • Core engine testing • Product training • Service centre

Production Equipment • CNC vertical and horizontal lathes • Vertical / horizontal boring machines • Manual horizontal lathes • Vertical and horizontal CNC machining

centres • Vertical Broaching machines • CNC creep feed grinders • Cylindrical CNC and manual grinders • Reciprocal CNC grinders • Shot peening machines • CNC deep hole drill • EDM CNC (Electrical discharge machining) • CNC Laser hole drilling • CNC Laser cutting • Welding CNC machines • CNC Power press and metal forming

machines


Standard Tender


Revision 1

8.4 Test Facilities 8.4.1 Lincoln • Core Engine Testing

Core engine test beds covering the entire engine range are available at Ruston Works and are predominantly used for production testing. Each Test Bed has its own dynamometer providing power absorption capacity up to the full rating of the test bed.

• Rotor Testing Balancing and over-speeding of compressor and turbine rotors is carried out on-site at Ruston Works.

• Component Testing In addition to conventional measuring equipment, both component-specific hard gauging and a number of co-ordinate measuring machines are available. A fully equipped metrology laboratory calibrates most equipment on-site.

• NDT Techniques

• Liquid penetrant inspection • Magnetic particle inspection • Eddy Current inspection • Ultrasonic testing • Radiographic testing • Leak detection


Standard Tender


Revision 1

9. Service Support Introduction Siemens fully supports it’s packaged gas turbine fleet by providing a complete service capability for the current SGT100 (Typhoon); SGT200 (Tornado); SGT300 (Tempest) and SGT400 (Cyclone) gas turbines, and classic TA , TB, and TD machines. Siemens Industrial Turbomachinery Ltd is the current owner of the Ruston & Hornsby, Ruston Gas Turbines, ALSTOM, ABB ALSTOM and ALSTOM Power gas turbine technologies manufactured in Lincoln, England. The only source of Siemens approved parts and labour is via the Siemens network of companies’ world-wide, and through a number of authorised agents. Services provided are as detailed on the following pages. OEM Service Facilities Factory Support

• Overhaul facility expertise • ISO9001:2000 and ISO14001:1996 Certified

Global Network of Authorised Service Centres • Argentina, Australia, Denmark, India, Iran,

Mexico, Russia, UAE, UK and USA Archives

• Original Turbine Build records dating back to 1950 available for reference

Emergency Service • Priority service on parts supply • 24 hour / 365 days per year technical assistance

helpdesk for LTP customers • Remote Monitoring & Diagnostic tool available to

assist helpdesk engineers Training & Consulting

• New Product Training Centre in Lincoln

OEM Supplied Materials Spares Stockholding

• Factory available • 15,000 frequently used items available for

immediate despatch • Spares finder web based application allows

stock availability to be checked • Priority delivery service available on stock

parts • 365 days a year coverage • OEM guaranteed

• Selected range of Repaired / Refurbished components OEM guaranteed • Selection of pre-defined kits of parts, available to satisfy the preventive and corrective

maintenance requirements of all gas turbines • Local stocks also available world-wide via the Siemens Global Network of Approved Service

Centres in Argentina, Australia, Denmark, India, Iran, Mexico, Russia, UAE, UK and USA


Standard Tender


Revision 1

Core Engine Pool • Performance tested and OEM guaranteed • Selected cores available for immediate despatch

Modernisation and Upgrade Products • Wide range of upgrades available to extend economic viability of asset

OEM Supplied Specialist Manpower Field Staff

• OEM trained • Specialist product knowledge • Aware of latest product updates • All work covered by OEM guarantees

Customer Support Manager • Single point contact for operational matters within Siemens • Personal knowledge of customer site, organisation and application

Factory Support • Full Technical & Commercial Support available

Service Exchange • The replacement of a customer’s existing gas generator, power turbine or core engine with a

factory overhauled exchange unit of the same type and rating. The displaced unit from the customer is returned to Siemens Lincoln, is overhauled and tested prior to re-instatement into the service exchange pool fleet.

Fired Hour Service Exchange

• This product is essentially a contractual commitment to perform an overhaul by service exchange at a time convenient to the operator and at a price determined by an agreed formula.

Minimum Scope Overhaul

• The overhaul and performance testing of a customer’s existing gas generator or core engine at the Siemens overhaul facility Lincoln. A predefined scope of work for each engine type will be performed at a set price. In the event that additional materials and labour are required, these are quoted as an option following strip, clean and inspection.

On Condition Siemens Facility Lincoln Overhaul

• The overhaul and performance testing of a customer’s existing gas generator, power turbine or core engine at the Siemens overhaul facility Lincoln. Prior to commencement of overhaul, the customer’s unit will be stripped, cleaned and inspected to establish the exact scope of work to be quoted.

On Condition Site Overhaul Inspection

• The overhaul inspection of a customer’s existing package, gas generator, power turbine or core engine at site. Parts and field service labour will be provided to perform the work without the need to transport the customer’s existing equipment to a service facility.


Standard Tender


Revision 1

Modernisation & Upgrades • A wide range of pre-engineered retrofit products to support and extend the economic viability of

the Siemens gas turbine fleet encompassing: • Health & Safety compliance • Environmental compliance • Increase availability • Improve efficiency • Increase power output

• Vast OEM experience providing bespoke retrofit products tailored to specific customer requirements

Long Term Programmes

• Siemens provides a comprehensive portfolio of Long Term Program (LTP) products designed to suit the wide ranging needs of its customers in keeping their gas turbine fleet operating, all of them using the maintenance plan as a solid base. The scope of these Long Term Programs can be tailored to suit specific customer requirements, the cost of which is spread over the duration of the contract. Standard options are:

Support Contract

• This contract is aimed at those operators who are capable and confident in operating and maintaining their gas turbine package but recognise the benefit associated with having easy access to technical support and priority service as required. This contract includes priority service on parts and manpower, access to the Helpdesk who can benefit from information provided online via the Remote Monitoring System, where fitted and connected.

Preventive Contract

• This contract is aimed at those operators who would also like the costs associated with all scheduled maintenance to be known and fixed for a specific period of time. This contract includes the same scope as the Support Contract plus all parts and manpower required to undertake scheduled maintenance.

Corrective Contract

• This contract is aimed at those operators who would like the benefit associated with a fully inclusive type contract with costs of all technical support, scheduled and unscheduled maintenance to be known and fixed for a specific period of time. This contract includes the same scope as the Preventive Contract plus all parts and manpower required to undertake unscheduled maintenance. For added peace of mind, a number of optional guarantees can be added to this level of cover

Field Service Available Services A range of field services are available via a global network of service personnel, including:-

• The supervision or execution of installation on new or relocated equipment • Long or short term operation and maintenance services • Routine service work • Troubleshooting service • Hands on site training for operators and maintenance personnel

All field service personnel are • In house trained and qualified to ISO 9002 • Engineers specialised in at least one engine type or range, and experienced second to none in

the repair and maintenance of the customers equipment • Strategically located to respond immediately to customer requests • The only source of OEM supported field service personnel to fully support the Siemens range of

gas turbine packages.


Standard Tender


Revision 1

10. Comments

Comments and exceptions to International API standards applicable to gas turbines can be provided if required.

No customer specifcations have been received and therefore no consideration has been given to these.