sigma moulds&stampings profile

7/28/2019 Sigma Moulds&Stampings Profile

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M moulds & stampings

World Class Tool Room & Sheet Metal Press Shop

Exclusively devoted to global OEMs

Sigma Moulds & Stampings Pvt. Ltd.Website : www.sigma-sms.com

ISO-9001 Certified Company

TS-16949:2002 Certification in Progress

Manesar Plant



ESTABLISHEDThe Sigma Group of Companies

SIGMA CORPORATION INDIA LTD.

TS-16949:2002, QS-9000 & ISO 9002 certified company

India’s No. 1 Export House in automotive components and the largest manufacturer

& exporter of aftermarket rubber parts in Asia.

5 state-of-the-art plants spread over 275,000 sq.ft. / 27,000 sq.mtr.

website : www.sigmacorporation.com

SIGMA VIBRACOUSTIC INDIA PVT. LTD.TS-16949:2002, QS-9000 & ISO-9001 certified company, manufacturing automotive

anti vibration moulded rubber parts for world wide OEM applications only.

50:50 joint venture with Vibracoustic, Germany.

Audited & Certified OEM suppliers to major European & Indian vehicle manufacturers.

2 state-of-the-art plants spread over a production area of 90,000 sq.ft. / 9,000 sq. mtr.

3rd & latest cutting edge technology plant under construction (2004 end)

in a production area of 1,35,000 sq. ft. / 13,500 sq. mtr.

website : www.svilindia.com

SIGMA FREUDENBERG NOK PVT. LTD.TS-16949:2002 certified company , manufacturing oil seals, valve stem seals & ‘O’ rings

50:50 joint venture with Freudenberg Germany &

NOK Japan world leader in sealing technology.

OEM to major car, truck, industrial & consumer durable manufacturers worldwide.

State-of-the-art Plants spread over 35,000 sq.ft.

website : www.sfnindia.com

SIGMA MOULDS & STAMPINGS PVT. LTD."WORLD’S BEST TECHNOLOGY AT COMPETITIVE PRICES"

ISO-9001 certified company, working on TS-16949:2002, manufacturing highly precisionOEM tools, dies, moulds & sheet metal stampings. Production area 45,000 sq ft.

Major customers are global automotive 2nd tier OEMs'.

State-of-the-art tool room and press shop.

Website : www. sigma-sms.com

SUPPORTING COMPANIESFamily owned

Manufacturing activities

Management services

Investment & holding

1964



Sigma Moulds & Stampings ( SMS ) is 100% subsidiary of the Sigma Group, one of India's fastest growing Automotive

Components manufacturing company with its corporate office in New Delhi. SMS started primarily to meet the rapidly growing

demands of critical moulds, tools, dies & precision sheet metal components of its group companies, which are tier 1 OEM suppliers

to European & domestic Car & Truck Manufacturers. It has now positioned itself as a world class 2nd Tier OEM supplier to the

global automotive industry.

It has achieved engineering

excellence by supplying moulds

and tools as well as precision

sheet metal parts that meet

tolerances of upto 4 microns in

million runs. The company's

recent notable achievement has

been it s in -house design &

development of a 12 cavity criti-cal rubber mould for VW in

record time while attaining

approval from the company in

the first instance. Parts from this

mould are being produced,

shipped and fitted in latest

SUVs like VW-Toureg and the

Porsche-Cayanne, the latest

SUV on road.

About Us

Manesar Plant - Shop Floor

Manesar Plant - Shop Floor



Facilities

This cutting edge technology tool room with CNC

machine centers and a state-of-the-art sheet metal press

shop imported from the best in the world (The one of

its kind in North India) has power presses ranging

from 25 to 250 tons with Automatic De-coilers, Straight-

eners and Feeders running progressive tooling. The

facility has been established in the most modern air

conditioned building having a working area of 45, 000

sq.ft. in a world class industrial park in Manesar -

Gurgaon near New Delhi, next to Honda plant. It is

supported by a in-house design department using

Pro-E and CAD/CAM software for design &

development.

Shearing Machine

250 Ton Press

Progressive Dies, Decoilers & Automatic Feeders



Designing Centre

Product innovation is often the result of new combinations of

design, material, tooling and process. Product development

capabilities at Sigma include design work stations that sup-

port a complete range of software and operating platforms

including Pro-E, CAD / CAM, Unigraphics and Algor. These

are mainly used to conduct preliminary studies of the basic

designs and then further analysis is carried out on the

results, in order to check parameters and specifications.

A common prerequisite to the design process of any part is to

first determine its exact operating parameters. This is done by

first determining the detailed, technical specifications of the

part and its ability to perform for a certain length of time with

minimal wear. Availability of this information is followed by

an elaboration of alternative solutions to the design problemkeeping in mind the manufacturability of the product. This

includes the ease to manufacture the product for a particular

design as well as the cost involved in producing that design.

The final design is filtered using the relevant simulation

system (CAD) that uses built-in modules to test the indi-

vidual variations (in geometry and materials) for optimal

conformance to the specified requirements.

Design & Development Centre



Tool Room

The self contained tool rooms are equipped with PRO-E,

CAD / CAM software, a complete range of speciality

machines, over 100 toolmakers and a vast technical

expertise to make metal tools as well as rubber moulds.

Machine resources includes : CNC machine centres, CNC

wire cutting machines, CNC lathe machines, CNC milling

machines, electronic spark erosion machines (EDP),

pantograph machines, die sinking machines, shaping /

planning machines, centreless, cylindrical and surface

grinders, Drilling machines etc.

CNC Machines

Quality Principles

l Customer satisfaction through consistent product quality.

l Zero defects in products & services.

l Continuous improvement - Kaizen.

l Task completion, do it right the first time.

l Interpersonal relationships at all levels of the company.

l Co-ordinated effort by all, towards the common company objectives.

l To meet customer demand (whether internal or external) in its entirety.

Quality - Our focus

"The work (operations) of our employees is customer centric in order to

produce products that meet and exceed customer expectations"

Precision Machine Shop

Comprises of lathe machines, semi automatic lathes,

turret lathes, boring machines, broaching machines,

induction hardening furnaces, shaping & planning

machines, milling machines, centerless, cylindrical and

surface grinders, MIG, ARC & spot welding machines etc.

Tool Makers

Objective

SMS guarantee world class quality at most competitive prices and invite RFQ'S supported with complete technical drawings.

Cost Factors - High Quality

To be suppliers to O.E. manufacturing companies in Europe, North America and Asia, that require high precision tools, moulds,

dies and precision sheet metal parts for their product lines.



Major Automotive OEM Customers

l Sigma Freudenberg NOK Ltd. - End Customers

- Delphi

- Munjal Showa

- Telco

- Endurance LML

- Carcos

- FDS

- Corteco- European OEM's

l Sigma Vibracoustic Ltd. - End Customers

- Hyundai Motors

- Telco

- Hindustan Motors

- JPSL

- Sona Somic

- European OEM's

l Haldex - End Customers

- Haldex UK

l Vibracoustic Europe - End Customers

- European OEMs'

l Vibracoustic North America - End Customers

- American OEMs'

Key Objectives

l Leadership in the 21st century.l Total customer satisfaction.

l To meet and set standards through constant research & development in the shortest possible time.

l TQM through QS 9000.

l To consistently produce high levels OEM quality parts.

l ERP - Enterprise Resource Planning - a strategic tool, which will help the company to gain competitive edge by

integrating all business processes and optimising the resources available.

l CRM - Customer Relationship Management - which will enable our customers to have 24 hours and 365 days

access to his query, order status etc.

l SCM - Supply Chain Management - will help us in terms of Production planning and better inventory controls in

order to facilitate deliveries IN TIME AND ON TIME ALWAYS.

l VPN - Virtual Private Network - The back bone on which the total information solution will reside for easy

accessibility through internet from any part of the world.

l

Plans & phase wise implementation, establishment of systemsto control adequate resource allocation of product design & development.

l Review the customer expectations, environmental standards, regulatory require

ments, safety considerations, performance standards and functional specifications.

l Ensure the products performance under real world conditions.

TS-16949:2002 certification : Work in progress.

ISO-9001 certification - This Certificate is awarded to us, for our capability to design

and develop sheet metal tools, dies & rubber moulds, apart from manufacturing and

fabrication of sheet metal components. This includes :

Certifications



Sigma Moulds & Stampings Pvt. Ltd.Plant :

Plot No. 149-150, IMT Manesar, Gurgaon - 122050, Haryana, India

Phones : 91 124 2291220 - 24 Fax : 91 124 2291095

E-Mail : [email protected]

Website : www.sigma-sms.com

Corporate Office :R-561, New Rajinder Nagar, Shanker Road, New Delhi - 110060, India

Phones : 91 11 2874 5134-37 Fax : 91 11 2874 5850-51

E-Mail : [email protected]

Website : www. sigmacorporation.com

M

"Best technology at competitive prices"

moulds & stampings

sigma moulds&stampings profile

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