sil presentation
TRANSCRIPT
SIL Suitable Final Elements
FUNCTIONAL SAFETY OF
FIRE & GAS SYSTEMS
SA FIRE PROTECTION
FUNCTIONAL SAFETY
FUNCTIONAL SAFETY
• Definition
• SIS
• Requirements
• IEC 61508
• SIL
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 2SIL Suitable Final Elements
DEFINITION OF FUNCTIONAL SAFETY
Safety is the absence of an unacceptable risk of physical injury to people or damage to the properties
Functional Safety is part of the overall safety which depends on the correct functioning of a safety-related system
FUNCTIONAL SAFETY
• Definition
• SIS
• Requirements
• IEC 61508
• SIL
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 3SIL Suitable Final Elements
SAFETY INSTRUMENTED SYSTEM (SIS)
A Safety Instrumented System (SIS) orSafety-related System is an appropriate system required to reduce the risk (shown by a hazard analysis) of the Equipment Under Control (EUC)
A SIS performs one or more Safety Functions to reduce the risk
FUNCTIONAL SAFETY
• Definition
• SIS
• Requirements
• IEC 61508
• SIL
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 4SIL Suitable Final Elements
REQUIREMENTS TO FUNCTIONAL SAFETY
Two types of requirements are necessary to achieve Functional Safety:
Safety Function Requirements: the scope of the Safety Function, derivedfrom the hazard analysis
Safety Integrity Requirements: the probability that the Safety Function willbe performed satisfactorily, derivedfrom the risk assessment
FUNCTIONAL SAFETY
• Definition
• SIS
• Requirements
• IEC 61508
• SIL
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 5SIL Suitable Final Elements
THE STANDARD IEC 61508
IEC 61508 “Functional Safety of electrical/electronic / programmable electronic (E/E/PE) safety-related systems”:
Covers all the safety lifecycle activities
Contains requirements for preventingfailures and controlling failures, ensuring safety even when faults are present
Specifies the techniques and measuresto achieve the required Safety Integrity
FUNCTIONAL SAFETY
• Definition
• SIS
• Requirements
• IEC 61508
• SIL
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 6SIL Suitable Final Elements
SAFETY INTEGRITY LEVEL (SIL)
Safety Integrity is the probability thatthe SIS will perform the required SafetyFunctions satisfactorily
IEC 61508 specifies 4 levels of safetyperformance for a Safety Function, called Safety Integrity Level (SIL)
The Standard details the requirementsnecessary to achieve each SafetyIntegrity Level. SIL1 is the lowest leveland SIL4 is the highest
FUNCTIONAL SAFETY
• Definition
• SIS
• Requirements
• IEC 61508
• SIL
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 7SIL Suitable Final Elements
SAFETY INTEGRITY LEVEL (SIL)
FUNCTIONAL SAFETY
• Definition
• SIS
• Requirements
• IEC 61508
• SIL
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 8SIL Suitable Final Elements
Low demand mode of operation: frequency of demands for the SIS not greater than once per year, and not greater than twice the proof-test frequency
Safety Integrity Level (SIL)Average Probability of Failure
on Demand (PFDavg)
4 ≥ 10-5 to < 10-4
3 ≥ 10-4 to < 10-3
2 ≥ 10-3 to < 10-2
1 ≥ 10-2 to < 10-1
FIRE & GAS SYSTEM
FUNCTIONAL SAFETY
F&G SYSTEM
• Objectives
• Effectiveness
• Components
• Final Elements
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 9SIL Suitable Final Elements
TASKS OF F&G SYSTEM
The main tasks of a F&G system are:
Detect any hazardous fire or gas condition
Alert the personnel in the monitored area
Activate the control and mitigation systems
FUNCTIONAL SAFETY
F&G SYSTEM
• Tasks
• Effectiveness
• Components
• Final Elements
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 10SIL Suitable Final Elements
F&G SYSTEM EFFECTIVENESS
The F&G system Effectiveness is the product of three factors:
Detection Coverage: the fraction of the monitored area in which an eventualhazard would be detected
Mitigation Effectiveness: the probability that the activation of the Final Elements would reduce the consequence of a defined hazard
F&G Safety Availability (SA): 1-PFDavg
FUNCTIONAL SAFETY
F&G SYSTEM
• Tasks
• Effectiveness
• Components
• Final Elements
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 11SIL Suitable Final Elements
A F&G system consists of:
Detectors
Logic Solver
Final Elements
A chain is only as strong as its weakestelement
COMPONENTS OF F&G SYSTEM
FUNCTIONAL SAFETY
F&G SYSTEM
• Tasks
• Effectiveness
• Components
• Final Elements
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 12SIL Suitable Final Elements
LOGIC
SOLVER
FINAL
ELEMENTSDETECTORS
The F&G Effectiveness is related to the Safety Availability of all its components
SA has developed
SIL suitable Final Elements
for the main fire-fighting systems
FINAL ELEMENTS
FUNCTIONAL SAFETY
F&G SYSTEM
• Tasks
• Effectiveness
• Components
• Final Elements
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 13SIL Suitable Final Elements
LOGIC
SOLVER
FINAL
ELEMENTSDETECTORS
NIAGARA
ELECTRIC
MONITORS
ELECTRIC
ACTUATORS
VDD DELUGE
VALVES
ELECTRIC MONITOR
NIAGARA SERIES
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
• Description
• Main features
• Advantages
• Application
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 14SIL Suitable Final Elements
DESCRIPTION
The fire-fighting monitors Niagara series are electric type remote controlled water cannons, intended to deliver large amount of water towards remote targets.
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
• Description
• Main features
• Advantages
• Application
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 15SIL Suitable Final Elements
The monitor architecture comprises of a Logic Controller and one or more monitor assemblies
MAIN FEATURES
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
• Description
• Main features
• Advantages
• Application
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 16SIL Suitable Final Elements
Automatic self-diagnostic analysis
Remote controlled
Designed for sea water andwater foam solution
Suitability for SIL2 systems validated by Bureau Veritas
ADVANTAGES
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
• Description
• Main features
• Advantages
• Application
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 17SIL Suitable Final Elements
Automatic self-diagnostic analysis: at regular intervals the self-diagnostic system in the Logic Controller checks the correct operation on given commands
Constant monitoring of any possible failure of monitor and nozzle
Reduction of the probability that faults, taking place between regular maintenance, will pass undetected
Increased reliability on demand
APPLICATION
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
• Description
• Main features
• Advantages
• Application
ELECTRIC ACTUATOR
VDD DELUGE VALVE
28/02/2015 18SIL Suitable Final Elements
Designed for petrochemical jetty and marine harbor and structure cooling
Recommended for those systems which require:
A low probability of failure on demand
A fire protection system with a high Safety Integrity Level
A large amount of water towards remote targets
DOUBLE COIL
ELECTRIC ACTUATOR
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
• Description
• Main features
• Application
VDD DELUGE VALVE
28/02/2015 19SIL Suitable Final Elements
DESCRIPTION
The double coil electric actuator has been developed to sharply reducing the probability of failure of a pilot cylinder of a gaseous based fire protection system (carbon dioxide, inert gases, halocarbons) or a water mist system
SIL Suitable Final Elements
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
• Description
• Main features
• Application
VDD DELUGE VALVE
28/02/2015 20
MAIN FEATURES
Redundancy: the actuator has two coils which receive two independent signals from the Logic Solver. If one coil should fail, the other coil is able to open the cylinder valve
Suitability for SIL2systems validated by Bureau Veritas
SIL Suitable Final Elements
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
• Description
• Main features
• Application
VDD DELUGE VALVE
28/02/2015 21
APPLICATION
Designed for the protection of gas turbines and their generators, electronic rooms and general installations on FPSO
Recommended for those systems which require:
A low probability of failure on demand
A fire protection system with a high Safety Integrity Level
SIL Suitable Final Elements
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
• Description
• Main features
• Application
VDD DELUGE VALVE
28/02/2015 22
DOUBLE CHAMBER DELUGE VALVE
MODEL VDD
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
• Description
• Principle of operation
• Main features
• Advantages
• Application
28/02/2015 23SIL Suitable Final Elements
DESCRIPTION
The VDD deluge valve combines all the functions of a traditional deluge valve with a fully redundant architecture, designed to achieve a higher Safety Availability
The VDD deluge valve has two priming chambers, each oneprovided with its own diaphragm and trim
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
• Description
• Principle of operation
• Main features
• Advantages
• Application
28/02/2015 24SIL Suitable Final Elements
PRINCIPLE OF OPERATION
In the set position (valve closed)The pressure of the water trapped in the priming chambers holds the diaphragms on the valve seats, keeping the valve closed
In fire condition (valve open)The pressure is released from the priming chambers. The water supply pressure forces the diaphragm off the seats, opening the valve
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
• Description
• Principle of operation
• Main features
• Advantages
• Application
28/02/2015 25SIL Suitable Final Elements
MAIN FEATURES
Fully redundant system
Built-in emergency bypass line that operates on both priming chambers in “hot back-up”
Continuous fire protection
Designed to overcome a double failure
Suitability for SIL3 systems validated by Bureau Veritas
Under UL testing for UL/cUL Listing
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
• Description
• Principle of operation
• Main features
• Advantages
• Application
28/02/2015 26SIL Suitable Final Elements
ADVANTAGES
Built-in emergency bypass line
Each priming chamber provides the nominal design waterway for the fire protection system
The system is fully redundant
The time to respond to a failure is reduced to zero
No need of an external bypass line on the skid: reduction of dimensions, weight and cost of the skid
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
• Description
• Principle of operation
• Main features
• Advantages
• Application
28/02/2015 27SIL Suitable Final Elements
ADVANTAGES
Designed to overcome a double failure
A hydraulic bridge between the trims allows each trim to control both the diaphragms
In case of failure of one trim, the other trim can open both the priming chambers
The VDD deluge valve can overcome a double failure
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
• Description
• Principle of operation
• Main features
• Advantages
• Application
28/02/2015 28SIL Suitable Final Elements
ADVANTAGES
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
• Description
• Principle of operation
• Main features
• Advantages
• Application
28/02/2015 29SIL Suitable Final Elements
Designed to overcome a double failure
Fault Tree of the VDD deluge valve
ADVANTAGES
Fire protection system always in service
Two built-in isolationvalves allow alternate in-line maintenance to be performed
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
• Description
• Principle of operation
• Main features
• Advantages
• Application
28/02/2015 30SIL Suitable Final Elements
An interlock system prevents the accidental or incorrect rotation of the isolation valves
APPLICATION
Made of Ni-Al-Bronze, a highly resistant material
Specifically designed for harsh environments, such as oil & gas onshore and offshore and chemical and nuclear plants installations
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
• Description
• Principle of operation
• Main features
• Advantages
• Application
28/02/2015 31SIL Suitable Final Elements
Sea water, foam concentrate and water foam solution
APPLICATION
Recommended for those systems which require:
A low probability of failure on demand
A fire protection system with a high Safety Integrity Level
Continuity of fire protection during maintenance or repair
Reduction of weight, dimension and cost of the skid
FUNCTIONAL SAFETY
F&G SYSTEM
NIAGARA MONITOR
ELECTRIC ACTUATOR
VDD DELUGE VALVE
• Description
• Principle of operation
• Main features
• Advantages
• Application
28/02/2015 32SIL Suitable Final Elements
REFERENCE CONTACT
SA Fire Protection
Viale Europa 121-123
Cascina ( PISA ) – Italy
Ph. +39.050.70.30.06
Fax. +39.050.70.35.80