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1 Silicon Solutions for the Real World AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE KUL-ESAT-MICAS

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Page 1: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

1

Silicon Solutions for the Real WorldSilicon Solutions for the Real World

AID-EMC

Automotive IC Design for Low EMC

AID-EMC

Automotive IC Design for Low EMC

Review Meeting 29 augustus 2006

VILVOORDE

KUL-ESAT-MICAS

Page 2: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 2AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

AgendaAgenda

Structure of the IWT projectProgress per workpackage

WP1:WP2:WP3:WP4:

Status DeliverablesResources usedCooperationConclusions

Page 3: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 3AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

Structure of the projectStructure of the project

WP2Analog

specs

Comparisonof results

Comparisonof results

specs

Improveddesign techniques

Improveddesign

techniques

WP3Digital

WP4CAD

WP1Specs &

Measurements

WP2Analog

specs

Comparisonof results

Comparisonof results

specs

Improveddesign techniques

Improveddesign

techniques

WP3Digital

WP4CAD

WP1Specs &

Measurements

Page 4: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

4

Silicon Solutions for the Real WorldSilicon Solutions for the Real World

WP1: Specifications and

measurements

WP1: Specifications and

measurements

Page 5: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 5AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

WP1: Technical problemsWP1: Technical problems

Nearly impossible to achieve

Page 6: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 6AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T1.1: Correlation between different test set-upsT1.1: Correlation between different test set-ups

Target is to increase current handling

Page 7: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 7AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T1.2: Influence of PCB and attached cablingT1.2: Influence of PCB and attached cabling

VDMOS is more stable and robust

Page 8: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 8AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T1.3: Validation of the ICEM modelT1.3: Validation of the ICEM model

Need for additional Selection

Page 9: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 9AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T1.4: Characterization of the coupling pathsT1.4: Characterization of the coupling paths

Need for additional Selection

Page 10: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 10AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T1.5: MeasurementsT1.5: Measurements

Need for additional Selection

Page 11: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 11AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

Contributions by partnersContributions by partners

AMISAa

bb

KUL-ESATaa

KHBOcc

Page 12: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 12AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

WP1: Innovation RealisedWP1: Innovation Realised

Improved

Page 13: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

13

Silicon Solutions for the Real WorldSilicon Solutions for the Real World

WP2: EMC susceptibility of

analogue circuits

WP2: EMC susceptibility of

analogue circuits

Page 14: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 14AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

WP2: Technical problemsWP2: Technical problems

LDMOS Surface

Page 15: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 15AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T2.1: Finalization of the LIN driverT2.1: Finalization of the LIN driver

Design Use

Page 16: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 16AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T2.2: Design DC current regulator with low EMST2.2: Design DC current regulator with low EMS

ESD

Page 17: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 17AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T2.3: Design input structure with low EMST2.3: Design input structure with low EMS

Optimize

Page 18: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 18AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T2.4: Design input structure with high common mode rejectionT2.4: Design input structure with high common mode rejection

Optimize

Page 19: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 19AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T2.3: Design guidelines for low EMS T2.3: Design guidelines for low EMS

Optimize

Page 20: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 20AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

Contributions by partnersContributions by partners

AMISAa

bb

KUL-ESATaa

KHBOcc

Page 21: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 21AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

WP2: Innovation RealisedWP2: Innovation Realised

New

Better

Guidelines

Technical RisksProtection

Protection

Page 22: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

22

Silicon Solutions for the Real WorldSilicon Solutions for the Real World

WP3: Digital techniquesWP3: Digital techniques

Page 23: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 23AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

WP3: Technical problemsWP3: Technical problems

Logic families with reduced current variation how logic circuits can be designed in such a way that they generate less current variation (di/dt) in the supply lines

EMC-friendly clock strategy how the electromagnetic radiation caused by digital circuits can be reduced by adapting the clock strategy.

Page 24: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 24AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T3.1: Design of EMC-friendly logic families - I

T3.1: Design of EMC-friendly logic families - I

Selection of EMC-friendly logic family:6 different logic design techniques are compared, The design goal is to reduce di/dt noise while still keep the compromise on the speed, power, area trade-off under control, Based on the simulations, we conclude that CSL logic is the best choice.

Comparison of CSL and SCMOS:The CSL logic produces an amount of di/dt noise almost 36dB smaller than the SCMOS logic,

If controlled properly, we can keep the power of CSL circuit comparable to the SCMOS,

CSL show a smaller area per logic function for complex digital gates and systems.

Page 25: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 25AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T3.1: Design of EMC-friendly logic families - IIT3.1: Design of EMC-friendly logic families - II

Target : Mixed-Mode Automotive Electronics Design

Key aspects : di/dt + Power + Area + Speed

P eak to P eak value of di/ dt

1.0E+00

1.0E+01

1.0E+02

1.0E+03

1.0E+04

1.0E+05

1.0E+06

1.0E+07

SCMOS PNMOS RSBMOS CSL MCML FSCL

Inv erter Power in different logic techniques

0.00E+00

5.00E+01

1.00E+02

1.50E+02

2.00E+02

2.50E+02

SCMOS PNMOS RSBMOS CSL MCML FSCL

Pow

er [

μW]

Inv erter area in different logic techniques

0

0.5

1

1.5

2

2.5

3

3.5

4

SCMOS PNMOS RSBMOS CSL MCML FSCL

Area

[μm

2]

Ring Oscillator of 21-stages

(Static + Dynamic)

Current Steering Logic

But there is static power !!

di/dt Peak-Peak PowerArea

Page 26: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 26AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T3.1: Design of EMC-friendly logic families - IIIT3.1: Design of EMC-friendly logic families - III

Power spectrum densityPower spectrum density

of di/dt comparisonof di/dt comparison

SCMOS

CSL

36dB

Page 27: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 27AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T3.2: EMC-friendly clock strategies - I

T3.2: EMC-friendly clock strategies - I

Clock skewClock skew: based on the introduction of different skews to the branches of a clock tree.

Only 2-5dB reduction,Need smart algorithm to control and optimize the skew.

Spread Spectrum Clock Generation(SSCG)Spread Spectrum Clock Generation(SSCG): based on an existing DLL idea.

Spread the clock period by a programmable amount,Fully digital and simple implementation,More than 12dB on the maximum di/dt power spectrum reduction.

2 different clock strategies are studied:

Page 28: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 28AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T3.2: EMC-friendly clock strategies - II

T3.2: EMC-friendly clock strategies - II

Spectrum from 300MHz to 800MHz

Spread Spectrum

Clock

Regular Clock

12dB reduction

Zoom in

A test chip for SSCG will be designed to prove the A test chip for SSCG will be designed to prove the simulation(next project phase). simulation(next project phase). Problem remains: introduction into a standard Problem remains: introduction into a standard design flow.design flow.

Page 29: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 29AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T3.3: Test chip for the EMI Suppressing Regulator - I

T3.3: Test chip for the EMI Suppressing Regulator - I

The EMI suppressing regulator replaces the EMC-friendly logic:

Control the way the current delivered to the internal digital core, hence keep the EMI under control,

Compatible with conventional CMOS logic,

Large EMI reduction is ensured (40dB), comparable with low noise digital cells only,

More power efficient than low noise logic cells,

Can be adjusted to a wide range of chip size and power consumption level.

Page 30: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 30AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T3.3: Test chip for the EMI Suppressing Regulator - II T3.3: Test chip for the EMI Suppressing Regulator - II

current of Vbat

di/dt p-p =8.5x104 [A/s]

load current of digital core

FFT FFT

di/dt p-p =1.8x109 [A/s]

di/dtof Vbat

di/dtof V3v3

40dB (EMI regulator) + 20dB (Serial regulator40dB (EMI regulator) + 20dB (Serial regulator))

9x106

7x103

Page 31: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 31AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T3.3: Test chip for the EMI Suppressing Regulator - III T3.3: Test chip for the EMI Suppressing Regulator - III

Micrograph of the RD2E test chip and the EMI suppressing regulator

EMISuppressing

regulator

Page 32: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 32AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T3.3: Test chip for the EMI Suppressing Regulator - IV T3.3: Test chip for the EMI Suppressing Regulator - IV

Measurements

di/dt@Vbat

di/dt@source

> 5x reduction> 5x reduction

TBD: • figure out low current capability problem,

• detailed measurements will be ready in 2nd phase

Page 33: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 33AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

Contributions by partnersContributions by partners

AMISDeliver specifications for the chip,

Deliver design kit,

Process the chip,

Evaluate the chip measurement results.

KUL-ESAT-MICASScientific analysis,

Chip design,

Chip measurements.

KHBOAdvice on the EMC measurements.

Page 34: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 34AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

WP3: Innovation RealizedWP3: Innovation Realized

Innovative characters:

It addresses the problem of electromagnetic radiation at its very source,

A systematic approach for radiation reduction is developed (includes a EMI suppressing regulator).

A clever clock design strategy to guarantee low EMI is designed.

Page 35: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

35

Silicon Solutions for the Real WorldSilicon Solutions for the Real World

WP4: Computer-aided EMC

analysis

WP4: Computer-aided EMC

analysis

Page 36: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 36AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

WP4: Technical problemsWP4: Technical problems

Technical problem

Page 37: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 37AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T4.1: Models for EMS simulation frameworkT4.1: Models for EMS simulation framework

Improve

Page 38: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 38AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T4.2: Development of EMS simulation frameworkT4.2: Development of EMS simulation framework

Design

Page 39: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 39AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T4.3: Automated generation of EM-inclusive behavioral modelsT4.3: Automated generation of EM-inclusive behavioral models

The best

Page 40: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 40AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

T4.4: Industrial EMC design flowT4.4: Industrial EMC design flow

The best

Page 41: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 41AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

Contributions by partnersContributions by partners

AMISAa

bb

KUL-ESATaa

KHBOcc

Page 42: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 42AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

WP4: Innovation RealisedWP4: Innovation Realised

Self-protecting

Know-how

Design guidelines

Technical risksConflicting

aaa

Page 43: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 43AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

Status DeliverablesStatus Deliverables

Main result:

Page 44: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 44AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

CooperationCooperation

Flemish partnersKUL ESAT

KHBO

AMIS

Page 45: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 45AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

Resources (1)Resources (1)

Page 46: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 46AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

Resources (2)Resources (2)

Page 47: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 47AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

ConclusionsConclusions

38% basis funding percentage

Page 48: Silicon Solutions for the Real World 1 AID-EMC Automotive IC Design for Low EMC Review Meeting 29 augustus 2006 VILVOORDE

Slide 48AID-EMC review meeting 29/08/2006 CONFIDENTIALAID-EMC review meeting 29/08/2006 CONFIDENTIAL

Silicon Solutions for the Real World!

KUL-ESAT-MICAS