silicone technology - brb st kimyasal · our industrial capabilities . 3 emulsion reactors (milling...
TRANSCRIPT
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Silicone Technology Our capabilities
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A wide range of technologies...
Polymer Fluid Blends
Silicone emulsions
Silicone antifoams
Silicone Lubricants
Silicone Elastomers
Silicone Crosspolymers
Silicone Resins
Silicone Fluids & Polymers
Silicone Cyclics & Gums
Silicone MeH Fluid
Silicone Vinyl Fluids
Silicone Crosslinkers
Silicone Polyethers
Alkyl Modified Fluids
Phenyl Modified Fluids
Silanes
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Our core Silicone formulation know-how
Emulsions
Defoamers
Lubricants
Personal Care formulation
RTV-2 compounding
Synthesis of reactive fluids
Synthesis of modified silicones
• Our philosophy • Any product countertype upon request • New product development even with small volume targets
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Our industrial capabilities
3 emulsion reactors (milling + dilution):
18 tons/shift
10 tons/ shift
1 ton/ shift *
3x 4000 ltr.; 2x7500 ltr; 1x19000 ltr. /shift**
* Asia
**USA
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5 formulation reactors Solvent based: 15 tons/shift
Silicone volatiles & gums:
5 tons/shift
6 tons/shift*
Custom made / multi-purpose / antifoam compounds:
2 tons / shift
1 ton / shift*
* Asia
Our industrial capabilities (cont’d)
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Our industrial capabilities (cont’d)
6 high viscosity mixers
RTV elastomers: 500 kg/shift
Cross-polymer gels: 400 kg/shift
Pastes & greases: 3 x 500 kg/shift
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Our industrial capabilities (cont’d)
6 synthesis reactors
Siloxanes with Vinyl, SiH, functionality 8.7 tons/shift**
Siloxanes with Vinyl or SiH or polyether functionality 6 tons/shift**
Specialty fluids reactor for phenyl, Vinyl functional siloxanes 250 kg/shift**
Vinyl fluids: 2 tons/shift *
**USA
* Asia
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Core Silicone competences
Blending
Dispersion
Emulsification (Micro &Macro emulsion, Particle size control)
Hydrosilylation reactions
Condensation reactions
Emulsion polymerisation
Ring opening polymerisation
Synthesis of (functional) silicones
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Our industrial projects
Europe:
Expansion of cross-polymer gel capacity
Expansion of the production area
Installation of two synthesis reactors
US
Expansion of silicone formulation capacity with 9 tons/day
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Our industrial projects
Asia: ASSP
16000 m2 production facility in Port Klang near Kuala Lumpur malaysia in development:
Expansion of silicone emulsion reactor 6tonne/shift
Silicone synthesis plant for silicone specialty fluids: Vinyl, SiH, alkyl, polyether, Amino, phenyl siloxanes, low viscosity linear dimethicones (pure and mixtures) 5000 tonne per year in first phase plan Production start-up planned Jan. 2014
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Production equipment
Tankerpark
Synthesis plant
Blender/reactor
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Production equipment
Blender/reactor
Emulsion/antifoam
RTV mixer
Emulsion plant
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Production equipment
Blender and blender/reactor
Paste and RTV mixers
Blender
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Production equipment
Thin Film evaporator Specialty fluids area ABSS
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Production equipment
Specialty fluids area ABSS Pilot scale equipment for scale-up and specialties
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Production equipment
Specialty fluids area ABSS ABSS Emulsion plant
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Laboratory equipment
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Laboratory equipment
Fourier Transformation Infra Red ( FTIR)
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Laboratory equipment
Tensiometer
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Laboratory equipment
Potentiometric Titration
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Laboratory equipment
Oscillation viscometer With cooling/heating unit
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Laboratory equipment Particle sizer
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Laboratory equipment
GPC/HPLC LC 20 Prominence by Shimadzu
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Laboratory equipment
Gas Chromatograph Agilent 6850
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Laboratory equipment
UV-VIS Spectrometer UV 1650 PC
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Laboratory equipment
Halogen Dryer Mettler
Toledo HB 43
Densitomer Mettler
Toledo DE40
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Laboratory equipment
Mixing Equipment
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Examples of new developments
Silicone Cross
Polymers for Personal
Care
Optical Grade Silicones
http://www.daviddarling.info/encyclopedia/T/AE_thin_film_cell.html
Thin Film Solar Cell
http://www.electronics-cooling.com/2006/11/thermal-challenges-in-led-cooling/
Light Emitting Diode (LED)
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BRB Your partner in Silicones
The power of a Silicone Major, The flexibility of a Formulator
Ambition Flexibility Innovation
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