silindirlerin ölçülmesi run-out
TRANSCRIPT
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What is Your RollerWhat is Your Roller’’ss
True Shape and WhyTrue Shape and Why
Does It Matter?Does It Matter?
By Stephen HuffV.P. Manufacturing & Technology
Imperial Rubber Products, Inc.
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• TIR
• Runout
• Concentricity
• Taper
• Profile
• Cylindricity
Common Roller TolerancesCommon Roller Tolerances
Geometry Based Measurements
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Is TIR and Concentricity the Same Thing?Is TIR and Concentricity the Same Thing?
• TIR (Total Indicated or IndicatorRunout) is simply the measurement ofhow much an indicator moves while a
part is rotated underneath it. It onlyreferences one slice of the entire object.
No !No !
• Concentricity uses one referencediameter and compares its midpoint
location to the midpoint locations ofseveral more diameters ( 3 – 8 ) measuredon the work piece.
Reference Diameter
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Is It Possible to Have Both a Round RollerIs It Possible to Have Both a Round Rollerand Large TIR at the Same Time?and Large TIR at the Same Time?
• This Example Illustrates the Relationship Between TIR &Concentricity.
Yes !Yes !
• TIR is 2-Dimensional and Concentricity is 3-Dimensional
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Why is My Roller Running Out Even ThoughWhy is My Roller Running Out Even Though
My Vendor Says It is Round?My Vendor Says It is Round?
• Most Rollers are Ground on Centers.
•
Ground Surfaces (Roller Body)will be Concentric to the HoldingMethod (Center Holes)
•
If the Center Holes Are NotConcentric to the BearingJournals, the Roller Will Run Out.
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Is Concentricity the Only Tolerance toIs Concentricity the Only Tolerance toWorry About?Worry About?
• A Crankshaft is PerfectlyConcentric On All of Its Bearing
Locations. However, It Wouldn’t DoYour Web Any Good.
No !!No !!
• One of the Most Critical Tolerancesthat Is Overlooked is known as
Cylindricity or Cylindrical DiameterVariation. This is Sometimes Referredto as Roller Profile.
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What DoesWhat Does CylindricityCylindricity Look Like?Look Like?
• Cylindricity = Maximum Diameter– Minimum Diameter
BB AA
AA – – BB == CylindricityCylindricity
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IsnIsn’’t Taper the Same?t Taper the Same?
• Taper = Maximum End Diameter– Minimum End Diameter
BBAA
AA – – BB == CC
• Taper Usually Implies a Straight Change in Diameter
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Roller SpecificationsRoller Specifications
•Industrial Standards for Precision Rollers
• Tolerances for High-Precision Rollers
– Roller Cylindricity 0.001 inch (25 m)
–
Roller Concentricity 0.001 inch (25 m)
– Roller Cylindricity < 0.0005 inch (12.7 m)
– Roller Concentricity < 0.0003 inch (7.6 m)
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• Measuring Tool Capabilities
– Measuring Tapes Inch (762 m)
Measuring Roller TolerancesMeasuring Roller Tolerances
– Pi Tapes Inch (127 m)
– Micrometers Inch (25 m)
– Dial Indicators Inch (12.7 m)
• A Roller’s True Shape Can Only Be Discoveredby Using the Correct Tools
– LVDT Sensors Inch (2.5 m)
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– Most Measuring Tools Aren’t Accurate Enough
Discovering Your RollerDiscovering Your Roller’’s True Shapes True Shape
– Accurate Measurements Can Be Time Consuming
– Not Enough Data Points Can Be Misleading
– Data Must Be Processed to be Meaningful
• Large Numbers of Accurate Data Points AreNeeded to Find a Roller’s True Shape
– Data Must Be Easy to Interpret
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A New Way to View ConcentricityA New Way to View Concentricity• Concentricity As Measured by IRP’s TruShape™
Measurement System
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A New Way to ViewA New Way to View CylindricityCylindricity
• Cylindricity As Measured by IRP’s TruShape™ Measurement System
• Roll With a Cylindricityof 0.0043 Inch
• Roll With a Cylindricityof 0.0012 Inch
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• Tension Variations for Sensitive Webs
• Repeating Patterns on the Web (Coating,Laminating, Printing, etc.)
• Out of Balance (< 500 fpm)
• Excessive Bearing Wear, Vibrations, Heat
• Bearing Fretting
How Do These Tolerances AffectHow Do These Tolerances Affect
My Web & Equipment?My Web & Equipment?
TIR, Runout, and Concentricity
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• Normal Entry Law
• Wrinkling, Buckling, Creasing
• Web Guiding
• Stretching
How Do These Tolerances AffectHow Do These Tolerances Affect
My Web & Equipment? (Cont.)My Web & Equipment? (Cont.)
Taper, Profile, and Cylindricity
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ConclusionConclusion
1. For Successful Web Handling, It Is Important to
Properly Specify the Geometry of a Roller.2. Specifications are Useless without Accurate
Measurements.
3. It is Difficult to Gather Meaningful Data withConventional Measuring Tools Like DialIndicators and Pi Tapes.
4. Tools Like the TruShape™ Make Visualizing aRoller’s Actual Geometry a Reality.
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ContactContact
Stephen HuffV.P. Manufacturing & Technology
Imperial Rubber Products, Inc.
TEL +1 (909) [email protected]