sim system

25
Peak SIM System Patent No GB243607 & GB2424237 & US7,654,334 B2

Upload: natanael-saputra

Post on 30-Mar-2015

141 views

Category:

Documents


9 download

TRANSCRIPT

Page 1: SIM System

Peak SIM SystemPatent No GB243607 & GB2424237 & US7,654,334 B2

Page 2: SIM System

What is the Peak SIM System?

The SIM System is a series of mechanically interchangeable components designed to provide a range of applications for the purpose of well integrity and production management.

Retrievable Bridge Plug Mechanical Leak Detection Tool Large Bore Gauge Hanger Permanent Bridge Plug Straddle Gaslift

Straddle

Integral Gaslift

Choke

All built around the SIM System Running Tool as the primary

deployment option

Page 3: SIM System

The Key Component -

SIM System Running Tool

Serrated Slips –

Bite into tubing wall & provide anchor for setting

Drag Spring Assembly –

Interfaces with tubing to allow indexing

Adjustment Sleeve –

Secures Running Tool to SIM Device

Collet

Fingers –

Latch into SIM Device

Radial Indexing Mechanism

Page 4: SIM System

Adaptations SIM Plug –

Prong Type Equalising

Assembly SIM Plug –

Melon Type Equalising

Assembly SIM Lift (Top Latch Interchangeable Choke) SIM HangerApplicationsCollision Barrier during drilling operationsWellhead isolationZonal

Isolation for water shut offZonal

Isolation to prevent cross flow / co-minglingPacker Setting & tubing tests during completionsTubing Integrity testingFeatures & Benefits Multiple setting options –

mechanically on Slickline, Coil Tubing or Electric Line Simplistic Lock design Multiple Equalising

assembly options –

Melon type, Prong type or Pump-open type Debris Catcher Sub option for Sealing Plug version High temperature / high pressure Sealing Element Sour Service components to NACE MR0175 specifications Maximised

“through bore”

to reduce down hole “choke”

effect Interchangeable components for inventory reduction

Tubing Size

Actual OD Pressure Rating Length

2 3/8” 1.810” 5,000 psi 54”

2 7/8” 2.220” 5,000 psi 54”

3 1/2” 2.720” 5,000 psi 61”

4 1/2” 3.600” / 3.650” 5,000 psi 59”

* Higher Pressure ratings available on request

SIM System -

Retrievable Bridge Plug

Page 5: SIM System

SIM System –

Determining the Basic Requirements

Multiple setting methodsMultiple applications User friendlyAble to perform continuously in harsh down hole conditionsCost effective

Page 6: SIM System

100% SLICKLINE SETTABLE Only standard wireline

tools required. No explosives, motors, hydraulic systems or delicate electronics required

ADAPTABLE SETTING OPTIONS

SIM Lock can be set using E-Line using standard pyrotechnic setting tools

SIM Lock can be pyrotechnically set on Slickline

using Prism Firing System or

an equivalent system.SIM Lock can be hydraulically set

using Coiled Tubing or Drill Pipe

SIM System –

Deliverables

Page 7: SIM System

RELIABLE

Simplistic design –

100% field serviceableAll components slickline

retrievable

High Temperature ElastomersRunning Tool Drag Spring configuration optionsOnce released positive locking mechanisms prevent Slips & Element from re-expanding -

optimising retrieval

COMMERCIAL

100% manufactured in Australia. Commercially attractive in tool cost and application

SIM System –

Deliverables -

continued

Page 8: SIM System

BASE MATERIAL

17/4 PH Stainless Steel (NACE MR0175 Spec)ELASTOMER MATERIAL

HNBR (90 Durometer)

MAX. TEMP. RATING

Up to 350 degrees MAX. PRESS. RATING

5000psi (7500psi available upon request)

THRU BORE ID OF PLUG

2 3/8”

N/A2 7/8”

-

50/64ths

3 1/2”

-

1 ¼”4 1/2”

-

2”

MINIMUM RESTRICTION ID

2 3/8”

-

1.875”2 7/8”

-

2.250”

3 1/2”

-

2.750”4 1/2”

-

3.688”

SIM System –

Technical Specifications

Page 9: SIM System

SIM System –

Technical Specifications - continued

Page 10: SIM System

Sealing Prong

Slickline

Running Tool

E-Line Setting Adaptor

Melon type Equ. Assy.

Prong type Equ. Assy.

Element

Top Latch Gas Lift Orifice Sub

SIM Lock

Equalising Prong for Melon Equalising Assembly

Hanger Sub

Hanger Conversion KitFlow Sub

SIM System –

RBP / Hanger / Choke Components

Page 11: SIM System

SIM System –

Recovery Features

Page 12: SIM System

Peak Well ServicesSIM Retrievable Bridge Plug Applications

Page 13: SIM System

In its simplest form the SIM Lock can be used as a carrier for downhole

tools. In such applications it maybe used for carrying pressure / temperature

gauges .

The advantage of the SIM Lock in all cases is that it allows the tool being conveyed by the SIM Lock to be placed as close as is desired to the area for pin-

point data acquisition.

SIM System –

SIM Hanger

In its simplest form the SIM Lock can be used as a carrier for downhole

tools. In such applications it maybe used for carrying pressure / temperature

gauges .

The advantage of the SIM Lock in all cases is that it allows the tool being conveyed by the SIM Lock to be placed as close as is desired to the area for pin-

point data acquisition.

Production Nipple

Peak SIM Hanger

Gauges suspended directly above zone of interest

Producing Zone

Page 14: SIM System

SIM System –

SIM Plug & Prong

When the SIM Lock is fitted with an elastomeric

element and run with a prong it will then act as a bi-

directional plug.

Applications include:

Collision Barrier during drilling operationsWellhead isolation Zonal

Isolation for water shut off Zonal

Isolation to prevent cross flow / co-mingling Packer Setting & tubing tests during completions Tubing Integrity testing

Sealing Prong in place with debris retaining Centraliser

Peak SIM Lock

Producing Zone

Newly Perforated Producing Zone

Page 15: SIM System

SIM System –

Prong type Equalising

Assembly

Page 16: SIM System

SIM System –

SIM Plug & Melon When the SIM Lock is fitted with an elastomeric

element and run with a Melon Type Equalising assembly it will then act as a bi-directional plug and is a “one-run-to-set”

/ “two-runs-to-pull”

system.

Applications include:

Collision Barrier during drilling operationsWellhead isolation Zonal

Isolation for water shut off Zonal

Isolation to prevent cross flow / co-mingling Packer Setting & tubing tests during completions Tubing Integrity testing

Page 17: SIM System

SIM System –

Melon type Equalising

Assembly

Page 18: SIM System

The SIM Lock body when set, is able to receive an independently recoverable Downhole

Choke thus allowing the SIM Lock to be used to choke back well fluids as desired. The SIM Lock system has a unique arrangement where the downhole

choke can be recovered to surface without recovering the plug body. This means the choke can be recovered and re-sized to meet flow requirements without the added runs required to pull and re-set a plug –

reducing further runs / time & also removing plug redress cost.

Control oil or gas flow between two or more sands to

control cross flow and improve overall reservoir

performance

To control gas flow from a gas reservoir below an existing oil reservoir and provide natural gas lift

To control fluid flow from differing reservoirs to give a

controlled fluid mix from the well, for example to balance gas dilutions between high and low CO2 content gases

SIM System –

SIM Choke

Recoverable Downhole

Choke

Oil Producing Zone

Peak SIM Lock

Gas Producing Zone

Page 19: SIM System

The SIM Lock system can be fitted with straddle tubes

between an upper and lower packer to provide isolation across the straddled zone. There is no requirement for a different SIM Lock device –

all SIM Lock applications use the same base SIM Lock components.

The SIM Lock system has a unique selective latch mechanism on each straddle connector to allow the tubes to be recovered one at a time should the straddle need to be retrieved. This can be critical for safety purposes when trying to recover the straddle section back into the

lubricator. If the recovered straddle system is longer than expected because more than one straddle tube has been recovered, it may not be possible to function the Xmas Tree valves thus creating a safety hazard.

Isolate water zones Isolate unwanted gas flow Isolate a hole in tubing Isolate a leaking device within the tubing –

SPM, SSD etc

SIM System –

SIM Straddle

Open Perforations

Open Perforations

Peak SIM Lock

Peak SIM Lock

Isolated Water or High C02 Producing Zone

Page 20: SIM System

The SIM Lock Integral Gas Lift System incorporates a Gas Lift Choke Sub / Connector that is run within the straddle system providing controlled gas flow from a gas zone

behind the straddled zone. If required the choke can be re-

sized by recovering the upper straddle tube.

The SIM Lock system has a unique selective latch mechanism on each straddle connector to allow the tubes to be recovered one at a time should the straddle need to be retrieved. This can be critical for safety purposes when trying to recover the straddle section back into the

lubricator. If the recovered straddle system is longer than expected because more than one straddle tube has been recovered, it may not be possible to function the Xmas Tree valves thus creating a safety hazard.

SIM System –

SIM Gaslift

Straddle

Open Perforations

Open Perforations

Peak SIM Lock

Integral Gaslift

Sub

Peak SIM Lock

Page 21: SIM System

SIM System -

Large Bore Gauge HangerApplications▪

Gauge Hanger for pin-point real time & memory data acquisition▪

Anchoring device to provide a platform for, or suspension of Stack-Up Perforating Guns, SwellablePackers, Sampling Gauges, etc.▪

To act as a barrier to prevent unwanted movement of abandoned equipment in flowing wellsFeatures & Benefits▪

Multiple setting options –

mechanically on Slickline, Coiled Tubing or Electric Line▪

Extreme High Load capacity -

ideal for high flow rate wells or high weight stack-up applications▪

Large through bore for increased flow rate▪

Can be set 100% mechanically anywhere in the tubing with the fully patented Peak SIM System Running Tool ▪

Recoverable with industry standard GS Pulling Tools▪

Compact design making utilisation

ideal in height restricted rig-ups▪

Lower connection options available to suit customer requirements

Nominal Tubing Size

Actual Gauge Hanger OD

Flow Area * (Square inches) GS to recover

2 3/8” 1.810” 1.03 2”

2 7/8” 2.200” 2.00 2 1/2”

3 1/2” 2.700” 3.54 3”

4 1/2” 3.550”

/ 3.650” 6.95 3 1/2”

/ 4”

5 1/2” 4.500” 12.00 5”* Flow area’s will vary slightly between different tubing weights for the same O.D. tubing.

Page 22: SIM System

SIM System -

Mechanical Leak Detection Tool Applications▪Leak Detection device which can be reset a number of times without the need to pull back to surface

Features & Benefits▪

Multiple setting capability reduces NPT by allowing the leak to

be pinpointed quickly, minimising

wireline

runs▪Holds pressures of 1500 psi

@ 350F from above▪The integral self-equalising

device allows the pressure to equalise

across the elastomer

cup before moving the elastomer

into the fully retracted position▪

Simple, robust design▪The Peak Mechanical Leak Detection Tool can be supplied as an Adapter System to the patented SIM

System Running Tool▪The Peak Mechanical Leak Detection Tool can also be purchased as a complete system packaged in

conjunction with the patented SIM System Running Tool (UK Patent No: GB243607 & GB2424237)▪Currently available for 2 7/8”, 3 1/2”

& 4 1/2" tubing, however various sizes available on request to suit customer requirements

Nominal Tubing Size Tubing Weight Actual OD Pressure Rating Temperature Rating

2 7/8” 6.4 -

7.8lbs / ft 2.220” 1,500 psi 350 F

3 1/2” 9.2 -

10.2lbs / ft 2.720” 1,500 psi 350 F

4 1/2” 10.5 -

17.1lbs / ft 3.600” 1,500 psi 350 F

Page 23: SIM System

Applications▪

Permanent Zonal Isolation▪

Barrier for P & A▪

Squeeze and fracturing work

Features & Benefits▪Cost Effective▪

Set using standard slickline toolstring using SIM System Running

Tool▪No requirement for explosives or special setting tools▪Cast Iron construction –

readily millable▪10K Rating▪350F Temperature rating▪

Short overall length▪Running tool allows a check-pull to be taken against the set plug prior to shearing-off

Nominal Tubing Size Tubing Weight Actual OD Pressure Rating Temperature Rating

2 7/8” 6.4 lbs / ft 2.220” 5,000 -

10,000 psi 350 F

3 1/2” 9.2 -

10.2lbs / ft 2.720” 5,000 -

10,000 psi 350 F

4 1/2” 11.6 –

15.1lbs / ft 3.600” 5,000 -

10,000 psi 350 F

SIM System –

Permanent Plug

Page 24: SIM System

E-Line Setting Adaptor

SIM System –

LBGH / Perm. Plug / Leak Detection Tool

SIM System Running Tool

Large Bore Gauge Hanger

Permanent Plug

Leak Detection Tool

Page 25: SIM System

Specialised

Tool Development

Perforating Orientation Sub & Locator ToolFlow Safe Lock MandrelPower CutterPump Down Go-DevilReplacement X Lock Fish Neck Pulling ToolRollerised

Kickover

Tool

High DeviationTelescoping

JointHigh Strength Magnet Evolution