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SIMATIC PCS 7 – Performance you trustwww.siemens.com.twOn the way to the digital plant

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PCS 7 Overview

PCS 7 v8.2 New Feature


OpennessScalability

SIMATIC PCS 7 Overview

PCS 7 in theIndustries

DCS vsHMI / PLC

PCS 7 Upgrades &Migration

ITSecurity

APC Optimization

EnergyManagement

BatchAutomation

MaterialTransports

IntegratedTelecontrolSafety

IntegratedIntegrated

Field devices

IntegratedMCC & Drives

IntegratedSwitchgear

SimulationFAT/OTS

InformationManagement

Life Cycle & Remote Services

IntegratedEngineering

Plant AssetManagement


-OptimizationAdvanced Process Control (APC)

What is APC and why?broad term of higher level processcontrol methodsTypical APC functions e.g.:- model based predictive control- soft sensors- Neuronal networks- fuzzy controlimprovement / optimization ofprocess control structure / -strategies

Important functions• fully integrated in SIMATIC PCS 7

(same Look & Feel in ES & OS)• APC by default in PCS 7 APL• MPC with static / economic operation

point optimization• high availability for APC (AS 41xH)• interfaced APC solution for:

- existing customer solutions or- using of 3rd Party APC-Tools

Application examplesModel based predictive control (MPC):- two component distillation (2x2)- cement mill (3x4)- liquid petrol gas evaporator (4x4)Smith Prädiktor:- closed-loop control of analysis valuesGain-Scheduling:- pH-control (non-linear titration curve)- Batch process chem. reactions

Benefits• process deviations (... 75%) and

compensate of them faster• yield (typ. 2...10%)• throughput (1...5%) (const. quality)• energy consumption (3 ... 10%)• manual interventions (workload )

• ROI within short time

Inte

grat

edIn

terf

aced


Energy Management

What is Energy Management?Determine, improve and analyzeEnergy consumption systematicallyand continuouslyConsideration of economic, technical,and legal aspects in optimizationAll kinds of energy: electricaland non-electrical energiesSee also:DIN 4602, VDI 4601-1, EN 16001

Important functions• Integration of electr. consumers

in SIMATIC PCS 7 (Motor-Mngmt, Multifunction meters, Circuit Breakers,...)

• Visualization of the load profile• Configurable reports

(for cost centers, batches, duration curves)• Load Management with powerrate• Managing of the Energy Circle

Identify – Evaluate - Realize

Application examplesAcquisition of consumption behavior(electrical and non-electr. energies)Visualization of consumptions astrends (duration curves)Identification of saving potentials- Load management / shedding- Controlled mode Use of FU- Use of Energy Saving Motors- Energy Recovery

Benefits• Transparency of Energy costs• avoidance of exceeding set power

limits • ensure adherence to contractually

agreed upon conditions• better procurement conditions by

reduction of energy peaks

• Reduction of total energy costs

B.Data

123

Identify

Evaluate

Realize


Batch AutomationSIMATIC Batch

What is SIMATIC Batch?SIMATIC Batch is the Software-Package for planning, control andreporting of the batch processeswith different complexity Based on and fully integrated intoSIMATIC PCS 7

Important functions• Fully integrated in PCS 7 - AS/OS/ES • Scalable, modular architecture• Easy graphical recipe generation and

charge planning • Hierarchical recipes acc. to ISA-88• Equipment-independent recipes• Validation support• Interaction with Route Control

Application examplesPharmacy prod. active ingredients

Bio plasmaChemicals dyestuffs

pasty materialsFine chem. flavor materialsBio chem. slow bio chem. reactionF&B beer production

food production

Benefits• Engineering data need to be entered

only once• Flexible use in pilot and production

plants, no expensive spare capacities • Minimization of engineering &

validation effort• Safe production, no loss of batch data

due to redundant server


What is SIMATIC Route Control?Software for PCS 7 for configuration,control, monitoring and diagnosticsof material transportsParticularly recommended if:- frequently conversions, extensions- Transport routes with high flexibility

(regularly changing materials, dynamicselection source/destination o. transport)

-Material transportsSIMATIC Route Control

Important functions• Fully integration into SIMATIC PCS 7• 1:1 map. route network (graphical)• Consideration of material compatibilities

(avoid mixing)• Exclusive assignment of partial routes• Autom. calculation of shifted quant.• Detailed off- & online diagnostics• Combination with SIMATIC BATCH

Application examplesPharma Blood plasma (CIP)Chemical BiodieselF&B Palm-Oil (truck refinery)Chemical Fertilizer plant (solid stuff)Chemical Poly Resins (hardening)F&B Yoghurt (compatibility)Cement Lime transport (solid stuff)O&G Tank terminal, Tank farm

(„on the Fly“ change)

Benefits• Flexible architecture – acc. plant• High availability redundancy• Fast response plant changes (online)• Reduction of operator workload • Constant / high product quality

(avoiding material mixings)• Plant throughput (Debottlenecking)• 25% Engineering savings

20% of normal commissioning time


SIMATIC PCS 7 Industry Library

What are Package Units?Discrete machines and aggregatesas operational required infrastructurein process engineering plantsDelivered by specialized machinemanufacturer, completely equippedwith controllerHave to be integrated homogenouslyinto a complete automation solution

Important functions• Integration into PCS 7 - AS / OS / ES • Industry Library with technological

functions for S7-300 (motor, valve, ...)• Faceplates for Industry Library to

monitor & operate of Package Units• Faceplates in a PCS 7 Look&Feel for

Touch Panels connected to S7-300• Faceplates for Touch Panels for local

monitor & operate of a PCS 7 ASExamples of typ. Package Units

Compressed air plantWeighing / dosing stationCentrifugeFilter pressDryerAir conditioning plantCooling aggregateWaste air purification

Benefits• Consistent process control also for

Package Units in the plant- same operation philosophy- same alarming- same system message behavior

• Further increase of the integrationlevel of the plant

• Lever to improve the operational efficiency of the plant


DCS-PCS 7

Function blocks for specific industries

Simulationandoptimization

Industry library

SIWA solutions

Integrate remote communication and RTU into PCS 7

PCS 7 Telecon-trol and

SINAUT

e.g. Model predictive control

User centric design

Operator Training, virtual

commissio-ning

Simulation(SIMIT)

Advanced process control (APC)

U.C.D. and alarm mgmt

For simple recipe structure, material-handling

Migration path for installed base/ emerging country

Common visualization of all assets

Advanced Process Functionality (APF)

Asset

management

Braumatclassic

Plant wide automation

Power supply for for production of Poly-Si

Heat of glass furnaces generates electrical energy

Seamless during integration and commissioning

Poly power unit

Waste heat recovery

Chemical

Food &beverages

Glass &solar

Water &WW

Pharma

Real time quality prediction

Integrated engineering allows

bidirectional data exchange

e.g. Integration of switch gears

(IEC 61850)

SIPAT

COMOS

PCS 7

Power control

in PCS 7


Efficient plant engineering

Intuitive plant operations

Mobile plant monitoring

PCS 7 v8.2 New Feature

Efficient plant engineering

Intuitive plant operations



SIMATIC PCS 7 V8.2Logic Matrix

Editor in the form of Safety Matrix for creating interlock logic

Improved efficiency compared to interlock engineering on CFC level

Mapping of Logic Matrix configuration on PCS 7 tools & functions (CFC & APL)

Bulk Editing / Engineering (import / export function)

Reduction of engineering effort for interlocks and shutdown logic

Comfortable and intuitive operation

Customer Benefits

Efficient plant

engineering

Intuitive plant

operations


SIMATIC PCS 7 V8.2SFC Calculations

Reduce Engineering time: no additional blocks required for calculationsEase of use due to graphical formula editorMore flexibility e.g. subsequent adaption of setpoints

Customer Benefits

Graphical Formula Editor

Support of basic arithmetic operations (+,-,*,/)

Support of Boolean logic (AND, OR, NOT, …)

Support of absolut value, absolute term, square root …

Extended SFC Visualization with formula properties

Efficient plant

engineering


SIMATIC PCS 7 V8.2New Measuring point browser

Operator function to browse the status information of the measuring points1. Single or multiple areas can be selected,

depending on the user right2. “Loop In” function3. Sorting and filter options4. Print or save the results5. Icons with multi language tooltip Text

Possible Filter Criteria's are defined by PCS 7 APL

Customer BenefitsOverview about all active status information in the plant

1. Manual / Automatic / Program / Local / OOS

2. Intern / Extern

3. Signal Status

4. Active Bypass / Forcing / Tracking

5. Lock Information / Active Reset

6. Active Note

R

12

3

4

5

Intuitive plant

operations


SIMATIC PCS 7 V8.2 APLAPL Curve Control

One click trend configuration - clicking on the value is adding the value to the trend (A)

Save or close without saving the trend (B)

Unit and ranges taken from the tag

Enabling and disabling of values for better overview (C)

Pre defined time ranges for x-axis or user defined time range setting

Display of messages related to the trend (D)

Easy selection of time range (E)

Customer BenefitsEase of use working with trends

Ctrl

>< |

A

B

D

C

E

Intuitive plant

operations


SIMATIC PCS 7 V8.2 APGGroup View

Online configuration via block icon (A)

Save and restore of groups

All kind of points are supported

Direct control possible (B)

Open Faceplate for detailed view possible (C)

“Loop In Tag” via tag name jumps to the process picture and is highlighting the point (D)

All messages of points in the group are shown in the message view

Customer Benefits

Load removal of operators

Faster operator reaction

Ctrl

>< |

A

B

CD

Intuitive plant

operations


SIMATIC PCS 7 V8.2Integration of mobile devices via WinCC WebUX

Flexible access to important plant data Clear display of dataEase installation and configurationSecured plant information as a basis for decisions

Customer Benefits

Device independent use of Smartphones, Tablets and other mobile devices

Zero Client installation

Configuration of appropriate pictures at Graphics Designer

Supported functionality

Alarm visualization and alarm acknowledge

Some important tag (key performance indicators) visualization on IO field and Trend Controls



SIMATIC PCS 7 – For all Industries

Basic Chemicals Biofuels Breweries Cement Chemical Fibers

Dairy Glass Industrial Gases Metals & Mining Oil & Gas

Pharma Polysilicons Pulp & Paper Specialty Chemicals Water & Wastewater


Thank you for your attention!

David Hsu/DCS

Phone: (07) 823-7237

Mobile: 0960-548 523

E-mail:[email protected]

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