simatic simatic pcs 7pcs 7 v8.0v8 - · pdf fileover 11.600 projects* in all sectors of the...
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Copyright © Siemens AG 2012. All rights reserved
SIMATIC SIMATIC PCS 7PCS 7 V8.0V8.0The highThe high--performanceperformanceProcess Control SystemProcess Control System
SPACe 2012Siemens Process Automation Conference
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SIMATIC PCS 7 – performance you trust
AdvancedLibrary
Concept
ContinuousIntegration
Profinet HazardousAreas
ScalableArchiving
TeleControlIntegratedEngineering Safety
Integrated
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China 2267
Australia 74
Italy 211Spain 339
Brazil 145
USA 795
South Africa 67
Germany 1556
Sweden 180
Belgium 153
UK 188
Turkey 138
France 280 Austria 201
Netherlands 287
Switzerland 151
Finland 164
Mexico 123
Russian Fed. 239
Poland 136
Slovakia 37
India 271
Taiwan 106
Canada 38
Chile 30
Japan 108
Asia Pacific: 3.15333,8%
Americas: 1.23013,1%
Africa: 1391,5%
Middle-East: 1972,1%
Argentina 44
*: Estimation basedon reported PCS 7orders 2011 Nov. 4th
Siemens in process automation with SIMATIC PCS 7Our customers benefit from a worldwide PCS 7 installed base
Over 11.600 projects* in all sectors of the process industry with SIMATIC PCS 7 Nearly 45,600 PCS 7 Controllers shipped since PCS 7 Market Launch.
Europe: 4.34746,6%
Canada 38USA 795
Argentina 44Bolivia 3Chile 30Colombia 15Ecuador 2Peru 10Venezuela 6
Brazil 145
Costa Rica 6El Salvador 2Guatemala 3Honduras 4Mexico 123Trinidad 4
Algeria 8Angola 9Egypt 31Kenya 2Mauritius 1Morocco 7Mozambique 1Namibia 2Nigeria 7South Africa 67Swaziland 2Tunesia 1Uganda 1
Bahrain 2Iran 98Iraq 1Kuwait 1Lebanon 3Libya 11Oman 4Pakistan 4Qatar 14Saudi Arabia 23UAE 33Yemen 2
Russia & Central Asia, RoW: 2632,9%Belarus 2Russian Fed. 239Turkmenistan 3Uzbekistan 5
Rest of World 14
Egypt 31
UAE 33
Saudi Arabia 23
Austria 201Azerbaijan 1Bulgaria 12Croatia 13Czech Rep. 37Hungary 18Israel 14Kazakhstan 10Romania 14Serbia 3Slovakia 37Slovenia 47Turkey 138Ukraine 11
Germany 1.556
Denmark 37Estonia 1Finland 164Iceland 5Ireland 18Latvia 6Lithuania 12Netherlands 287Norway 33Poland 136Sweden 180UK 188
Belgium 153Cyprus 1France 280Greece 5Italy 211Luxemburg 2Macedonia 2Malta 2Portugal 22Spain 339Switzerland 151
China 2.267Taiwan 106
Japan 108
Australia 74New Zealand 3
India 271Bangladesh 2
Vietnam 29Indonesia 60Malaysia 34Myanmar 1Philippines 24Singapore 18Thailand 87
Korea 69
9.329 projects/up to 13728
(Based on 9.329 reported PCS 7 projects in the Customer Knowledge Base up to CKB-ID 13.728 / Updated from 13.447)
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Advanced Process Library V8.0
SIMATIC PCS 7 V8.0Highlights Hardware
Profinet for Process Automation
Innovated H-System
Controller AS mEC RTX
First vendor with redundant Profinet for PARedundant ring topologyCoexistence of Profibus and Profinet
New middle class CPU 416HF Profinet system redundancyIncreased performance and scalability (HF)
Complete System integration like S7-400 (incl. APL and alarm support) Central I/O supportOptionally Remote I/O via PROFINETIn S7-300 compatible design
Numerous improvements regarding visibility / usabilityMotor Management Starter & Compact DrivesAPC & mech. assets (pump) in APL design
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SIMATIC PCS 7 V8.0Highlights Software
Process Historian
Windows 7
Advanced ES
Fully integrated long-term archive system Scalable data storage from multiple projects in real time New reporting system based on Microsoft
Windows 7 (32 and 64 Bit)Windows Server 2008 (32 and 64 Bit)
New type concept acc. ISA 88(Control Module Types / Control Modules)New user interface in AdvES (supp. project progress)Variants of Control Module Types in AdvES
Process Device Manager
Renewed operation concept, modern designNew Device Integration Manager (DIM)New curve display, renewed export/Import
Integrated EngineeringOptimized results with minimal effort
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Plant modernization
Integrated Engineering with COMOS and SIMATIC PCS 7
Operation &maintenance
Operationalplant
Installation &commissioning
Ready forconstruction
Detail engineering
Ready for bid
Basic engineering
Process flow chart
PlantdesignProduct
design
First DCS with integrated plant engineering
Documentation update (as-is)
Data exchange without additional interfacesSingle vendor software
IntegratedEngineering
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Integrated Engineering Today‘s Situation Using a Motor as an Example
PCS 7 hardware configuration
PCS 7 software configuration
Single-pole representationCircuit diagramP&ID
Function chart
Cabinet design3-D model
IntegratedEngineering
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Advanced Engineering System – AdvESWhat is AdvES?
AdvES links tools for basic and detailed planning (e.g., EPlan, ELCAD, SmartPlan, etc.) with PCS 7 ES tools (TH, CFC, HW Config).Option package for SIMATIC PCS 7 ESImportant functions in AdvES ...- Prepares data for use in PCS 7- Acts as a data import application- Transfers process tag lists + signal lists to PCS 7 ES- Recognizes (one-off assignment) process tag types & generates instances- Accepts autom. PH, signal & parameter settings from process tag / signal lists- Generates hardware (decentralized I/O including channel assignment) from signal lists
More efficient engineering workflow, higher quality / shorter project times (engineering / planning offices)Shorter time-to-market (much work done in parallel)Full plant documentation via simple expansion based on Comos PTSiemens standard product
IntegratedEngineering
Functions
Benefits
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Safety IntegratedHighest performace with minimized risk
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Failsafe Technology Homogenously Integrated
Common standard and failsafe functionality in one controller and on one PROFIBUS orPROFINET line
Direct communication of standard and safety programm
Common engineering tool
Integrated process diagnostics
GatewayPCS 7
SafetyIntegrated
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Fast and Reliable Engineering
Engineering with CFC and cause & effect matrixAutomated generation of TÜV certified failsafe logic with matrix tool
SIL 3Cost-optimized installationSeamless integration in PCS 7
SafetyIntegrated
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Flexible, Highly-Available and Fault Tolerant = FMR (Flexible Modular Redundancy)
Individually defined degree of redundancy
Physically separated components
Redundancy for all components
Tolerates several simultaneously occurring faults
SafetyIntegrated
TeleControl / PowerControlPlant Automation, TeleControl and PowerControlin one System
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SIMATIC PCS 7 TeleControl … in typical Oil & Gas Applications
Metering stations in pipelines & gas networksValve stations in pipelinesWellhead monitoring and automation incl. Emergency Shut Down (ESD)- Gas Well- Oil Well- Gas injection wells- Water injection wells
TeleControl
These applications require integration of both local automation and distributed automation stations
Remote Terminal Units in Oil- & Gas
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PCS 7 TeleControl
SIMATIC PCS 7 OS Clients
TeleControlOS-Server (dedicated or double channel)
EngineeringStation
PCS 7OS-Server (redundant)
AS 41x FH
ET 200M
ET 200M
ET 200M
ET 200M
AS 41xTCP/IPWAN Router
centralSINAUT TIM
Modem
widely distributed TeleControl
remote stations
PRO
FIB
US
WAN
WAN ET 200S
S7-300
S7-400
3rdparty RTU
Modbus
Modem
TCP/IP serial
S7-300
S7-400S7-400
ET 200S
S7-300
SINAUT ST7 IEC 870
3rd party RTU
SIMATIC PCS 7SIMATIC PCS 7 TeleControl
TCP/IPWAN Router
WAN
S7-300
S7-400
DNP V3
3rd party RTU
TeleControl
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Functions
Benefits
SIMATIC PCS 7 PowerControl Protocol IEC61850
Protocol for protection and controltechnology in electrical switchgear (station automation)Integration of SIPROTEC devicesIntegration of third-party IEC 61850 devicesNew applications for PCS 7 – renewable energies- IEC 61850-7-410 Hydro power plants- IEC 61400-25 Wind power plants
Even more plant integration
Investment protection through standardization
Increase the responsibility of operators
Easier maintenance thanks to a uniform overall view
SIPROTEC- 7UM6, 7SD, 7SA- 6MD63, 6MD66- 7VE6xx, 7VK61x- 7UT612, 7UT613/63x- 7SJ61x, 7SJ62x, 7SJ63x, 7SJ64x, 7SJ80x, 7SJ81x
Integrated within a single system:power control + plant automation + TeleControl
TeleControl
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Advanced Library ConceptThe right library for each Application
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SIMATIC PCS 7 Version 8.0 – APL
Integration of any motor management starter(e.g. SIMOCODE pro)Integration of any compact drives(e.g. SINAMICS, Micromaster)All of the drives are integrated in APL, incl. CFC typicals (acc. to the ProfiDrive Frame Standard) Counter modules in ET200M, ET200iSP + ET200S (FM350 can be used as a flow meter for metering)Diagnostic blocks including Profinet support (for all enabled Profinet components in PCS 7)
Standard integration with APL blocks without additional library / no additional license requiredAvailable immediately for new PCS 7 versionsFast and simple configuration and commissioning
SIMOCODE pro
SINAMICS
3rd party MCC(ProfiDrive)
AdvancedLibrary
Concept
Functions
Benefits
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Standard
APC Tools for SIMATIC PCS 7
Linked
Integrated
AddOnsIntegrated APC
Fully integrated in SIMATIC PCS 7(same look & feel for engineeringand operation)
APC is part of standard library (no additional licence)
Highly availabe APC (runs on redundant AS)
Linked APCOpen for 3rd party APC tools
Connection to installed APC tools (support of customer preferred tools)
Standard procedure for large scale APC
SoftsensorNeuroSystems
Fuzzy ControlFuzzyControl++
Adaptive ControlADCO
SIMULATIONSIMBApro
PID TuningINCA
PID-Tuner
MCPINCA
SoftsensorINCA Sensor
SIMULATIONSIMIT
ControlPerformanceMonitoring
SmithPredictor
MPC4x4
Lead-LagFeed-Forward
Control
GainScheduling
OverrideControl
PID TuningPID Tuner
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The Library Concept in SIMATIC PCS 7
APL – the (!) standard library in SIMATIC PCS 7 - PCS 7 standard library for all industries- Technological function blocks- Block icons & faceplates- Standard drive integration- Embedded APC functionality for robust process optimization
IL – the (!) industry specific extension for PCS 7- PCS 7 industry-specific blocks- PCS 7 HVAC- PCS 7 panel integration- S7 package unit integration
Focus on industry specific technology combined with ease-of-use in applicational designSame look & feel in the whole system facilitates handling and reduces risk of operator failures
AdvancedLibrary
Concept
Functions
Benefits
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Industry Library Integration of Package Units
PCS 7operatorstation
S7-4xx Touchpanel
(flexible WinCC)
Local HMIfor PCS 7 on a
touch panel
IL PCS 7APL panel
interface blockPCS 7
Central HMI fora package uniton PCS 7 OS
IL S7 Lib
S7-3xx
Package unit a
IL S7faceplates
APLfaceplates
APL
AdvancedLibrary
Concept
Touchpanel
(flexible WinCC)
IL S7 Lib
Local HMIfor package uniton touch panel
S7-3xx
Package unit b
IL S7panel
faceplate block
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Continuous Integration
Always in the thick of it
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Investment protection, as previous operating systems are supported (upgrade without changing HW)New operating system allows / provides
Use of new PC technologies (multi-core, bigger memory capacity, etc.)Long-term support incl. permanent security enhancements
Operating systems for ES, OS client, OS single stationWindows XP Professional SP3Windows 7 Enterprise/Ultimate (32-bit / 64-bit)
Operating systems for ES, OS server, CAS, PHWindows Server 2003 R2 SP2Windows Server 2008 (32-bit) + R2 (64-bit)
Functions
Supported Operating Systems
Benefits
ContinuousIntegration
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PCS 7 Industrial Workstations ContinuousIntegration
IPC847C IPC647C
IPC547D
SupportWindows 7 Enterprise/Ultimate (32-bit / 64-bit)Windows Server 2008 (32-bit) + R2 (64-bit)
5 year spar part- and repair- supportsupports Hardware RAID 5Hot pluggable power supplyIPC647C Half Height ServerPC based automation systems
IPC427C
IPC627C
Benefits
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Very fast step transition times, Improved deterministic during execution of a batchEnhanced availabilityFlexible recipe construction Operator support in exception situations
Controller-based execution of unit recipe logic (RUP specific)Enhancements for recipe design
Free jumps within hierarchy levelMonitoring Areas with automation reaction in exception situations within
recipe logicCommand Steps (e.g. for Hold Propagation)Batch views integrated into OS process - screens (Monitoring and
control of batches, batch planning, unit list)
SIMATIC BATCH: Overview
Client
execute
Serverexecute
ContinuousIntegration
Functions
Benefits
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Single point of access to all fielbus standards (FF, PA, HART)More transparent and user-friendly, e.g. faster access to diagnostic data
Completely new optimized field device managementLean structureLife List with Tag- and Address- assignmentImproved system diagnosticsMessage protocol in the form of a csv file for each PDM system function
New user interfacesVisual and ergonomic improvements of user interfacesNew, more modern designNew menu structure (IEC standard)
Improved system dialogs
SIMATIC PDM V8.0Device Integration Manager Continuous
Integration
Functions
Benefits
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New, modern operator interfaceMore user-friendly
New operator interface / dialogs in APL style guideNew functions:
Integrated Internet linksDirect calling of maintenance toolsMessage group displays Redesigned views:
MaintenanceMessage Diagnostics
Visualization of active notes in the faceplate and block icon
Faceplates for PROFINET devices
Plant Asset Management ContinuousIntegration
Functions
Benefits
PROFINET for Process Automation
Heading towards new dimensions
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Automation systems for PCS 7Portfolio
The right product for every requirement
AS RTX AS mEC RTX
For compact solutions
OEMs
Package units
PCS 7 Box Standard AS High-availability AS
For the highest standards in
Performance
Availability
Profinet
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Features
Benefits
High-availability automation systemsInnovations
Higher I/O capacity for each automation system
Reduced costs
New mid-range CPU 416HF
Enhanced computing power
More resources
Integrated Ethernet / PROFINET
Routing for integrated PROFIBUS interface
PROFINET system redundancy
Profinet
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PROFINET for Process Automation
Continuous system integrationSame look & feel for PROFIBUS DP and PROFINET IO
High-available PROFINET IORedundant I/O network for standard controllerRedundant PROFINET IO according to Profinet standards
Flexible network structuresSiemens PROFINET IO components with built-in2-port switch – no additional switch necessaryLine, ring or star topologyPROFINET IO and PROFIBUS DP in one controller
Profinet
Scalable Archiving
Access what counts at any time
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Scalable Archiving
ProductionProduction
ProcessProcess Historian
SIMATIC IT Historian
PCS 7 Archive
ScalableArchiving
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Process HistorianWhat´s New?
Office PCMicrosoft Office (Excel, Word)
Office PCWeb Browser
Process Historian
ArchivingReporting
OS Single StationProcess tags, alarms
OS ServerProcess tags, alarms
BATCH SERVERBatch data
ScalableArchiving
Offering for hazardous areas
For demanding tasks
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Functions
Benefits
ET 200iSPRemote I/O for installation in Zone 1
Installation up to Ex-Zone 1 / 21Failsafe modules up to SIL 3
Digital Input Modul 8 F-DI NAMURDigital Output Modul 4 F DOAnalog Input Modul 4 F-AI HART
Redundant for Interface and power supply
HazardousAreas
Line monitoring in Ex area up to the sensor / actuatorBenefit in terms of SIL-Calculation, because of integrated Ex-BarriersMixed installation Failsafe and Standard-modules in one stationComplete portfolio
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SIMATIC Active Field Distributor AFDiSRing redundancy in hazardous Areas
M FOUNDATION Fieldbus H1 / PROFIBUS PA (Ex e)
AFDiS AFDiS
Ex iaspurs
Redundant FF Link / PA Link
Increased reliabilityIntegrated repeater between trunk and spurs preserves signal quality and eliminates disruptive feedbackIntelligent chatter suppression eliminates disturbances during connection / disconnection of devices
Increased plant availability Unique high available media ring solution on field level for intrinsic safe FF H1 and PROFIBUS PAVisible status LEDs on housing lid provide quick and easy diagnostics Enhanced online change capabilities incl. topology enhancements in safe area and zone 2
Simplified commissioning Automatic bus termination feature excludes wrong termination
HazardousAreas
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SIMATIC PCS 7 Fieldbus Technologies
All fielbus standards seamless integrated in one systemPROFIBUS PA, Foundation Fieldbus, HART
Seamless integration of complete FF functionality
No need of 3rd party components
Siemens provides complete fieldbus infrastructure (incl. power conditioning & field distribution)
Outstanding scalable FF redundancy optionsFF-H1 link master redundancy (2x IM)Redundant power conditioning (2x Coupler)Ring redundancy
Further improvement of decentralized approachHigh speed backbone for fieldbus is PROFIBUS and will be PROFINET in future
AS 41x HF
PROFIBUS PA
PA-Link
Foundation Fieldbus H1
FF-Link
HazardousAreas
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AFD iS
SIMOCODE PNET200SP Fieldstation
PROFINET based on EthernetPROFINET based on Ethernet
FF-H1 (Ex-e)
Ex-i
ET200 iSP PNFieldstation
Zone 1
AFD iS
PROFIBUS PA (Ex-e)
Ring Redundancy
Ring Redundancy
PCS 7 Innovation
SITRANS TF280
preliminary
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PCS 7 Advanced Process LibraryPriority Based Alarming
Function:Six customizable alarm classes
No link between event limits (HH/LL etc.) and alarm class
New priority based alarm views
APL without hardcoded colors
Existing or new Alarm Concept can be selected
Quick discern of colorsTargeted Operator Guidance Faster reactionHigher plant availability
Alarm -class
Benefits:
preliminary
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Life Cycle ServiceSupport over the entire Life Cycle
Copyright © Siemens AG 2012. All rights reserved
Thank you for yourattention!
SPACe 2012Siemens Process Automation Conference