simon coates,portland group - delivering the customer promise
DESCRIPTION
Simon Coates, Director – Supply Chain, Portland Group presented this at Online Retail Logistics 2013. The conference focused on ways to create efficient supply chains to support the increase in online shopping. For more information, visit http://www.informa.com.au/onlineretaillogistics13TRANSCRIPT
Delivering the Customer Promise
Online Retail logistics
November 12th 2013
2
Portland Group (purchased last year by Infosys) is a specialised Supply Chain & procurement
Consulting firm delivering solutions throughout APAC
Who are we?
Efficient
Operations
Accelerating
InnovationBusiness
Transformation
We do this in three ways
• Infosys is a global consulting and IT services
company
• Over 150,000 employees from 89 nationalities
• Operations in 77 cities across 32 countries
• Infosys helps companies derive measurable
business value they’ve always been looking
for from business and IT investments
• Founded in Australia in 1999 to improve
companies’ supply chain and procurement
• Combine strategy consulting rigour and
analytics with real operational experience to
drive benefits to the bottom line
• 230 staff with offices in Sydney, Melbourne,
Brisbane, Perth, Singapore, Auckland and
Pune
Supply Chain
Integrator
Managed
Services / BPOConsulting
We have 3 delivery models
3
Consumer expectations are growing in a very competitive global marketplace
Consumer Expectations
How do I meet
customer demand…
while providing a flexible,
seamless experience across
channels…..
and make a profit?
Retailer’s dilemma
Let me• ‘Know’ the product
• Feel connected
• Buy it, collect it anywhere
• Get it quickly, easily
• Enjoy low cost,
high quality
4
To be able to deliver the customer promise we need to be clear what this is
What Do We Want?
Range / Choice
Convenience
Low Prices
Speedy Delivery
Information /
Comparison
Delivery / Collect
Free Returns
Order Status
5
Increased supply chain complexity is driving up cost to serve – how do we
meet range and service expectations and make a profit?
Retailer’s Dilemma
How do I meet
customer demand…
while providing a flexible,
seamless experience across
channels…..
and make a profit?
Retailer’s dilemma
Let me• ‘Know’ the product
• Feel connected
• Buy it, collect it anywhere
• Get it quickly, easily
• Enjoy low cost,
high quality
Where to start? - Develop the Strategy
The strategic imperatives for the organisation need to be fully understood before
designing a supply chain for the online world
6
DC
Ops
Store
Ops
Supply
Chain
integration
Tactical
Inbound
Transport
Supplier
Mgmt
Operational
IT systems
People/Organisation
Performance Measurement
Sourcing
Strategy
Order Management and Replenishment
Store
Delivery
Cust.
Deliv.
Flow Path
& Network
Design
Strategic Considerations
• Customer Offer- Range- Price positioning- Service options
• Maturity- Start Up- Traditional “bricks”- Pure Play On Line looking to grow
• Geography- Global- Regional / Local
• Sourcing strategy• Further acquisitions
Supply Chain Design Considerations
• Segmented by product / customer• In-house vs. Outsourced• Offshore vs. Onshore• Central vs Local• Existing constraints (leases)• Technology deployment
A
L
I
G
N
M
E
N
T
Enablers
Strategic
7
Before designing the future network it is critical to understand the existing supply chain and its
costs and have a clear view on future requirements
Flow Path and Network Design – Understanding Requirements
III
Supply Chain Flows Financial Baseline ‘As Is’ Supply Chain Supporting Analysis
Suppliers Wholesalers Distributors End Users
BU B
NSW
BU D
VIC
Import
Local
BU A
WA
BU C
QLD
BU B
Sites
BU D
BU Z
External A
Agents and
customers
BU D Public
Customer
BU Z
customers
External B
50%
50%Resellers &
Agents
Network Strategy
Heat Maps747
463
115
43
126
Offsite storage
00 0
00
Freight
92
61 513
13
Fixed Warehousing
1613 3
01
VariableWarehousing
1912 2
Supply Chain Operating
Cost
3
FixedManufacturing
63
33 11
6
2
VariableManufacturing
557
344
9422
9712
BU 4
BU 3
BU 2
BU 1
Growth and Inventory
Assumptions
Growth Assumptions
Inventory
Assumptions
Current Capacity Analysis
Tullamarine Warehouse Throughput and UtilisationCurrent Versus Scenario 1 / 2
Pea
k P
erio
d (J
AN
-MA
R)
Thro
ughp
ut -
Cas
es
(M)10
9
8
7
6
5
4
3
2
1
0
Scenario 2
@ 2016
7.1
92%
Scenario 1
@ 2016
7.0
90%
Baseline
@ Current
8.2
106%
Peak Period (JAN-MAR) Throughput - Cases (M)
Tullamarine Peak Warehouse Utilisation
100%
100%
Utilisation
i.e. Defined
as off-site
storage
tipping point
Annual Throughput
in Cases (M)
28.0
Annual Throughput
in Cases (M)
24.0
Annual Throughput
in Cases (M)
24.8
Service Level Requirements Confirmed
8
For start up organisations a total global Greenfield approach is required however for many
organisations a network already exists and its implications need to be taken into account
Flow Path and Network Design – Optimisation and Business Case Development
Business Case
Network Risk Analysis Sensitivity Analysis Transformation Road Map
Critical RisksMitigated Risk Profile (Exposure)
Likelyhood of occurrence
Imp
ac
t
3
5
8
Area ID Risk Mitigating Actions
HR / IR
1 Extended union consultation
• Residual HR risks that require legal advice, union
engagement and internal
management strategies
2 Staff walkout
3 Staff disengagement
Resourcing 5
Limited procurement expertise / resource
availability to carry out
sourcing and negotiation
events
• Engage specialist resources(included in transition costs)
Benefits Realisation
7Increased operating costs due to ‘additional scope’
• Conduct due diligence to ensure 3PL visibility of all
activities
• Pre-define pricing mechanism
to equitably attribute costing
for ‘new’ activities
8 Poor 3PL performance
• Establish, and manage, 3PL ‘Service Management’
framework and accountability
within client X
Other 14Legal negotiation of terms
and conditions
• Establish Client X preferred legal terms and conditions in
advance of tender and issue
to shortlist
1
2
5
7
7
8
14 14
x
x
Mitigated Implementation Risk
Mitigated service Management Risk
Critical risks above the line
x Residual HR/IR Risk
High
Hig
h
Global Network Scenario Definition
Option A
‘Low RiskRationalisation’
Option B
Distributor Depot Model
Option C
Metro Warehouse (w/ 3PL cross docks)
Incremental
Change
Step
Change
Transformational
Change
Key
Option A
PlantDistributor
89 Locations (22 Closed)Distributor Owned Inventory
• Captive sales
Captive Customers
• Non-captive sales
Non-Captive Customers
Pick Ups
Product FlowClient Y Accountable
InformationFlow
Client X Client Y Stock Holding Locations
Third Party Distributor or Sales Channel Locations
$A
Client Y Enabling Supply Chain Capabilities
Client Y (Central) Ordering Processing
$B
Product Flow3rd Party Accountable
• Non-captive sales continue
through remaining distributor
locations or are ‘migrated’ to
resellers in the area of the
closed depots
Customer Location
• Account customers served
directly through 89 selected
distributor locations
Customer Location
Inventory Visibility
Cost ID Cost Element
$APrimary Freight
Plant to Depot
$BStorage, Handling Other Depot Costs
aka Distributor Agreement Costs
$CSecondary Freight
Depot to customer (captive customer location)
$DStranded Costs
‘Unrealisable’ fixed costs associated with closed depots
Pick Ups
Pump Out Services
Closed Depots(22)
$D
Reseller
$
$
Client Y Incurred Costs
Third Party Costs
$
$
$
$C
Schedule
Key
Option B
Plant‘S Depot’
25 LocationsClient Y owned inventory
Reseller
LocationReseller owned inventory
• Most ‘pick up’ customers are
served through ‘reseller’
channel
• Captive sales
Captive Customers
• Non-captive sales
Non-Captive Customers
Product FlowClient Y Accountable
InformationFlow
Client X Client Y Stock Holding Locations
Third Party Distributor or Sales Channel Locations
Client Y (Central) Ordering Processing
Client Y Enabling Supply Chain Capabilities
DRP and Inventory Management
Transport Routing &Scheduling
$C
Product Flow3rd Party Accountable
Order Tracking
• Non-captive sales are
‘migrated’ to resellers in the
area of the closed depots
Customer Location
• Account customer orders
served directly by Client Y
from ‘S depot’ warehouses
Customer Location
Pick UpsCost ID Cost Element
$APrimary Freight
Plant to S Depot
$B ‘S Depot’ Warehousing Costs
$CSecondary Freight
Depot to customer (captive customer or reseller location)
$DPump Outs
Cost of pump out activities in addition to delivery
$EStranded Costs
‘Unrealisable’ fixed costs associated with closed depots
Pump Out Services
$D
Closed Depots(Up to 111)
$E
$
$
Client Y Incurred Costs
Third Party Costs
Pick Ups$
$
Schedule
$B
$A
Key
Option C
• Captive sales
Captive Customers
• Non-captive sales
Non-Captive Customers
Product FlowClient Y Accountable
InformationFlow
Client X Client Y Stock Holding Locations
Third Party Distributor or Sales Channel Locations
Client Y Enabling Supply Chain CapabilitiesProduct Flow
3rd Party Accountable
Plant
‘S Warehouse’ 7 Locations
3PL OperatedClient Y owned inventory
Reseller LocationReseller owned inventory
• All ‘pick up’ customers are
served through ‘reseller’
channel
$A
Client Y (Central) Ordering Processing
DRP and Inventory Management
Transport Routing &Scheduling
$B
$C
Order Tracking
• Non-captive sales are served
through ‘reseller’ channels
Customer Location
• Account customer orders
served directly by Client Y
from ‘S warehouses’
Customer Location
Pick Ups
Cost ID Cost Element
$APrimary Freight
Plant to S Depot
$B ‘S Warehouse’ Warehousing Costs
$CSecondary Freight
Depot to customer (captive customer or reseller location)
Including transition through 3PL cross dock facilities
$DPump Outs
Cost of pump out activities in addition to delivery
$EStranded Costs
‘Unrealisable’ fixed costs associated with closed depots
Pump Out Services
$D
3PL
Cross Dock
Closed Depots(111)
$E
$
$
Client Y Incurred Costs
Third Party Costs
$
$
48 HRS
48 HRS
Weekly
9
Many “Bricks and Mortar” retailers start servicing online customers from existing stores until
enough scale is reached to fulfil from existing or purpose built DC’s
Flow Path and Network Design – Store Pick vs DC
10
Both organisations are developing networks to minimise delivery lead times
Amazon Vs. Walmart1
1. Source – Forbes.com
• 2012
- $443.9 Bn
- Growth 5.9%
- 10,000 stores
- ~150 DC’s (US)
- 27 Countries
• Walmart.com
- Launched 2000, separate entity
- Web sales $7.7Bn
• Strategy
- Omni-Channel
- Combine stores, DC’s and new facilities –“Next generation fulfillment network”
- $430M investment in technology
• 2012
- $61 Bn
- Growth 27.1%
- 35 Million SKU’s
- 90 fulfillment centres, and counting….
• Strategy
- Locating fulfillment centres to support same day delivery for the majority of its customers
- Moving away from very large facilities operating out of low cost states
- Move into grocery with AmazonFresh
- Increasing global physical footprint
11
For many organisations there will be an evolution as on line penetration
grows………
On Line Evolution
SINGLE CHANNEL
MULTI-CHANNEL
CROSS-CHANNEL
OMNI-CHANNEL
Legacy
• Customer experience
single type of touch point –
often “bricks and mortar”
• Retailers have single type
of touch point
Reality
• Customer sees multiple
touch points acting
independently
• Retailers operate channels
in functional and technical
silos
Aspiration
• Customer sees multiple
touch points as part of the
same brand
• Retailers have ‘single view
of customer’ but operate in
functional silos
Nirvana
• Customers experience a
brand, not a channel within
a brand
• Retailers leverage ‘single
view of customer’ in
coordinated and strategic
ways to improve customer
experience
Va
lue
De
live
ry
Complexity & Investment
12
A multiplicity of customer order channels and fulfilment options requires an integrated IT
solution to provide supply chain visibility and lowest cost of operation
Supply Chain Integration – Omni Channel
PLAN SOURCE STORE DISTRIBUTE SELL FULFILL RETURN
Call centreSales Catalog Sales
Omni Channel
Hub
Stores
Local
DC
S
U
P
P
L
YD
E
M
A
N
D
Suppliers/Vendors
Drop ship vendors
Unified
Customer
Experience
Stores
Call centreSales
WebSales
Single view of Inventory across
fulfillment channels
Unified view Geographically disparate
SuppliersSingle view of Item, price
and master dataUnified view of Geographically disparate
customers across channels and brands
Single view of orders
across channels
Global
DC
13
Wrap
DC
Ops
Store
Ops
Supply Chain
integration
Tactical
Inbound
Transport
Supplier
Mgmt
Operational
IT systems
People/Organisation
Performance Measurement
Sourcing
Strategy
Order Management and Replenishment
Store Delivery Cust.
Deliv.
Flow Path &
Network Design
Enablers
Strategic
Understand your customer
Develop your “promise”
Design your supply chain
Align operations
Invest in people & technology
Measure your success
Do not stand still! - Thank you