simona®pe ovoid pipe systems the perfect choice for ... ovalrør.pdf · based on dvs guidelines...

20
SIMONA®PE Ovoid Pipe Systems The perfect choice for fluctuating waste-water levels

Upload: domien

Post on 30-Mar-2018

236 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

SIMONA®PE Ovoid Pipe SystemsThe perfect choice for

fluctuating waste-water levels

Page 2: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

It's all about the material

Page 3: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

3/2006 PE Ovoid Pipes SIMONA 3

Welcome to SIMONA

Company profile

SIMONA®PE 80/PE 100 ovoid pipes

Benefits of polyethylene

Installation of SIMONA®PE ovoid pipes

Connection methods

Range of SIMONA®PE ovoid pipes

Range of SIMONA®service connection saddles

Documents for tendering

SIMONA advisory services

Subsidiaries and branch offices

4

6

8

10

12

14

15

16

18

19

All data is based on technical specifications applicable at the date of publication and has beencompiled to the best of knowledge. All dimensions and weights are based on theoretical valuesand are subject to the usual manufacturing tolerances. The company reserves the right to carryout changes – including alterations to dimensions, weights and designs – without prior notice.

Page 4: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

4 SIMONA PE Ovoid Pipes 3/2006

SIMONA AG is recognised as

one of the world’s leading manu-

facturers of semi-finished ther-

moplastics. Drawing on more

than 40 years of experience in

formulation, production and

machining, we have established

the credentials and unrivalled

expertise of high-calibre specia-

lists. Our proven track record

within this field and our commit-

ment to maintaining a close

rapport with our customers form

the basis for premium-quality

products and tailor-made

solutions.

Semi-finished plastics from fully-fledged professionals

Fast, flexible and reliable

With our central warehouses in

Kirn and Ringsheim, Germany,

and our global network of subsid-

iaries and distribution partners,

we can dispatch the majority of

our products direct from stock.

For fast, flexible and reliable

service – confirming our role as

a partner committed to meeting

your requirements.

Tailor-made solutions

With a comprehensive portfolio

that includes everything from

sheets, rods and profiles to

welding rods, pipes, fittings and

valves, we are able to provide

cutting-edge solutions for a wide

range of applications. What is

more, if you require highly spe-

cialised solutions, we will work in

close partnership with your team

to develop a state-of-the-art

product that is tailored precisely

to your requirements.

Page 5: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

3/2006 PE Ovoid Pipes SIMONA 5

SIMONA AG’s quality and en-vironmental management system is certified in accordance with DIN EN ISO 9001 : 2000 and DIN EN ISO 14001 : 2005.

The Quality Management system ofSIMONA AG in compliance with thePressure Equipment Directive is certi-fied to 97/23/EC Annex I, para. 4.3.

Wide range of applications

One of the traditional areas of

application for SIMONA products

is chemical instrument enginee-

ring. The high level of resistance

of SIMONA semi-finished plastics

to a broad range of aggressive

chemicals has proved to be a

formidable source of competitive

advantage within this area.

Whether in civil and construction

engineering, the automotive

industry or mechanical enginee-

ring, our products are synonymous

with first-class operational reliabil-

ity and environmental protection.

Variety is the spice of life

We offer a comprehensive port-

folio of materials within the area

of pipes and fittings, ranging from

PE and PP to PVC, PVDF and

E-CTFE. Including special features

such as electrical conductivity or

low flammability, you can choose

from more than 100 different

materials. No matter how challen-

ging the project, we have a solu-

tion to match your requirements:

� Chemical resistance

� Physical stability

� Resistance to diffusion

� Stress crack resistance

� Corrosion resistance

A never-ending process:

our Quality Management

We are well aware of the fact

that our success as a company

is dependent on the quality of

our products and services. Com-

mitted to excellence, SIMONA

has therefore defined Quality

Management as an overriding

priority throughout the group. At

SIMONA, the customer always

takes centre stage. From project

development and raw material

procurement to production,

dispatch and on-site consulting –

we are committed to exceeding

customer expectations.

Page 6: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

6 SIMONA PE Ovoid Pipes 3/2006

The importance of ovoid pipes

has increased significantly over

recent years, prompted mainly by

the growing need for repairs to

existing brickwork ducts and

concrete sewers featuring ovoid

designs. Damages to these

One of the central tasks of a

sewerage system is to collect

and transfer domestic and indus-

trial waste water from devel-

oped areas without causing harm

to the environment. The sewage

must neither leak out of the

system nor seep into the ground

in an uncontrolled manner.

Similarly, external water must

be prevented from penetrating

the sewer. Thermoplastic

waste-water pipes provide maxi-

mum reliability and durability

due to the integral connection

created by welding.

High velocity of flow and high

capacity for backwater

SIMONA®PE ovoid pipes are PE

waste-water pipes with an ovoid

geometry. When the pipe is par-

tially filled (dry weather drainage),

a high velocity of flow is achieved

at the bottom of the duct – and

hence good hydraulic drainage

with a flushing and self-cleaning

effect. In the event of substantial

precipitation, a high drainage

capacity is available because the

profile becomes wider towards

the top.

SIMONA®PE ovoid pipes – shaping the future

SIMONA®polyethylene ovoid pipes have been designed for cost-effective sewer rehabilitation and installation.

Damaged ovoid profile with lateralcracks.

structures usually take the form

of cracks, holes, wear and tear

due to abrasion as well as bio-

genic corrosion.

Applying a patented manufactu-

ring process, SIMONA produces

polyethylene ovoid pipes for the

rehabilitation of existing brick-

work and concrete structures as

well as for the installation of new

systems. SIMONA®ovoid pipes

combine the benefits of the ovoid

shape – high flow velocity for

small quantities of water, improv-

ed discharge of large quantities

of water – with the excellent

material and processing proper-

ties of polyethylene.

Page 7: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

3/2006 PE Ovoid Pipes SIMONA 7

High drainage capacity due to ovoidshape.

High flow velocity thanks to smalldrainage cross-section at the bottomof the duct – for superior flushingand self-cleaning effect.

Standardisation

PE ovoid pipes are manufactured

in accordance with all relevant

standards, approvals and guide-

lines:

� DIN 8074/8075

� DIN 19537

� Static sizing in accordance

with ATV-DVWK A-127 and

M-127

Processing and laying of pipes is

based on DVS guidelines DVS

2207 Part 1, DVS 2208 Part 1

and DVS 2212, as well as the full

range of associated standards

such as DIN EN 1610 for new

pipe installation.

Fields of Application

SIMONA®PE 80/PE 100 ovoid

pipes are used as follows in

waste-water disposal:

� Repair of ovoid brickwork and

concrete sewers

� Laying of new waste-water

pipes in areas with highly

fluctuating waste-water flows

and many dry-weather days

SIMONA®PE ovoid pipes – ideal for sewer rehabilitation and installation.

High strength due to curvature

b

h e

L

The advantages of

SIMONA® PE ovoid pipes

� High velocity of flow

during dry-weather drain-

age and hence improved

self-cleaning properties

� Larger capacity for back

water improves the

discharge of large flows

of water

� Simple connection of

domestic sewage systems

� High load-bearing capacity

and strength

� Absolutely watertight and

root-tight, integral and

non-positive connection

by welding

� Long service life of up to

100 years

� High corrosion resistance

� High crack resistance and

abrasion resistance

� Excellent chemical resist-

ance to aggressive soils

and sewage

� Low tendency towards

incrustation

� Simple handling during

installation and process-

ing

Page 8: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

8 SIMONA PE Ovoid Pipes 3/2006

SIMONA®polyethylene – cost-effective and reliable

A long-term decision for sewage

systems

Due to the age of ovoid brickwork

ducts and concrete structures –

50 years and in some cases well

above –, there is an enormous

need for repairs within this area.

According to damage surveys

conducted by the DWA (German

Association for Water Manage-

ment, Waste Water and Waste),

the cost of repairing all the

damage to the public sewage

system in the short and medium

terms is estimated to be 50 billion

to 55 billion in Germany alone.

Given the enormity of this task,

it is absolutely essential that

repairs be carried out with the

aim of ensuring a long service

life. By using polyethylene ovoid

pipes, which have a very low sus-

ceptibility to damage, subsequent

maintenance (repair) and servicing

costs (cleaning and inspection)

can be reduced substantially.

SIMONA®PE ovoid pipes sub-

stantially minimise the causes

of damage generally associated

with leaking sewers, e.g. material

cracks, fractures, incrustations

(root penetration) or corrosion,

compared to conventional mate-

rials. The result: a significantly

longer service life.

Abrasion resistance (testing by

means of the Darmstadt method)

In sewers some of the waste

water flows at high velocity. In

addition, they often contain ex-

tremely high levels of solids. In

combination, this usually leads to

a considerable abrasive load,

especially at the bottom of the

sewers, and hence to pipe wear

in the long term.

Owing to their high abrasion resi-

stance, PE pipes are the material

of choice for this demanding field

of application. Indeed, tests con-

ducted by means of the Darm-

stadt method clearly demonstrate

the superior properties of PE

pipes in comparison with other

materials.

Abrasion figures according to the Darmstadt method for pipes made of various materials

Page 9: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

3/2006 PE Ovoid Pipes SIMONA 9

Creep under internal pressure

In the case of long-term assets

such as sewage systems, the aim

is to achieve depreciation periods

of up to 100 years.

One of the most important

methods of verifying the lifetime,

service life and useful life of PE

pipes is to determine creep under

internal pressure, also referred to

simply as “creep”. Even after 100

years at a continuous service

temperature of 40 °C no thermo-

oxidative decomposition processes

will occur in PE 80 or PE 100

pipes (see chart).

The long service life of PE satis-

fies the full range of commercial

requirements in terms of long-

term viability of structures.

Buckling test

Analyses of the structural sound-

ness of repair work on waste water

ducts and conduits using lining and

assembly procedures are perfor-

med in accordance with the ATV-

DVWK code of practice “Informa-

tion Sheet ATV-M127, Part 2”.

The following aspects are taken

into account as part of the tests:

� Imperfections (prior deforma-

tions) in embedding the liner in

the old pipe.

� Strength, durability as well as

stresses and strains associ-

ated to long-term exposure to

water pressure.

Inserting a PE 80 ovoid pipe in a concrete duct PE tee in an internal pressure creep test

Special buckling tests were

conducted on ovoid profiles in

collaboration with the University

of Applied Sciences, Bremen Uni-

versity and the Institute of Textile

Structural and Environmental

Engineering.

The buckling tests took place in

two sections with modules meas-

uring w/h = 340 mm/475 mm. In

total, there were 11 buckling tests

(10 small-scale tests with a

Test rig with measuring equipment: loading up to maximum buckling load

Relationship between buckling loads from tests and the associated calculationsL = Liner, B = Base, lw = lateral wall, crit. pt = critical buckling load calculated,crit. pc = critical buckling load calculated

module length L of 110 mm and

1 large-scale test with a module

length L of 2.200 mm) with four

different imperfection approaches.

The tests have shown that Infor-

mation Sheet ATV-M 127-2 is

particularly well suited for the cal-

culation of the stability of ovoid

profiles under external water

pressure as regards pipe condi-

tions I and II in existing systems.

Page 10: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

10 SIMONA PE Ovoid Pipes 3/2006

SIMONA®PE ovoid pipes – simple installation

SIMONA®ovoid pipes made of

PE 80 and PE 100 are equally

suitable for trenchless rehabilita-

tion and open-trench installation.

SIMONA®ovoid pipes are inte-

grally connected to one another

by means of heated tool butt weld-

ing, thus making them absolutely

watertight.

For side inlets and service con-

nections, SIMONA offers a com-

prehensive range of fittings as

well as electrically weldable ser-

vice pipe solutions (external and

internal saddles for service pipe

connections) for simple connec-

tion to PVC, stoneware and con-

crete pipes as well other sewer-

age solutions.

Trenchless pipelaying

Trenchless laying of PE ovoid

pipelines is used when repairing

damaged ovoid ducts.

Diagram of a main sewer with an ovoid profile

Front garden Pavement Road

House

Electricity

Gas pipe

Water pipe

Telecommuni-cations/fire brigade cable

Road drainage from concrete fittings

Combined water sewer

House drain

■ Construction work is per-

formed with minimal detri-

mental effect on developed

and paved surfaces

■ Construction time shortened by

the elimination of expensive

excavation and filling work

■ Lower civil engineering and

re-cultivation costs

■ Flow of traffic is maintained

as far as possible

■ Use of existing routes

Advantages of trenchless laying

Page 11: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

3/2006 PE Ovoid Pipes SIMONA 11

Open pipelaying in a bed of sand

The stability and service life of a

pipeline is dependent to a large

extent on the structural support

created for the actual pipe. When

laying plastic pipes, the pipeline

zone must be filled with stone-

free, compactable material (pref-

erably 0/2 sand) in accordance

with DIN EN 805 and then com-

pacted. The soil then has to be

compacted in such a way that the

pipe is protected against external

influences (DIN EN 13244). In

general, the excavated material

has to be replaced.

Shaft connections for SIMONA®PE ovoid profileand concrete shaft

Inserting and aligning the weldedSIMONA®PE ovoid pipes in trenchinstallation

Page 12: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

Cross-section: internal saddleconnection, feed pipe and SIMONA®main sewer

� New transition to the existing service pipe

� Existing service pipe� Old pipe� Annular space� Internal saddle for

service pipe connection

� �

12 SIMONA PE Ovoid Pipes 3/2006

Electrically weldable service connection saddles –simple installation, absolutely watertight

Integral, absolutely watertight

connection of domestic systems

to the main sewer (ovoid) can be

performed with the newly devel-

oped SIMONA internal and exter-

nal saddles for service pipe

connections. In fact, SIMONA

offers an all-embracing system

package tailored to any require-

ment – one-stop solutions that

work.

SIMONA® internal saddle for

service pipe connection

The pioneering internal saddle for

service pipe connection, designed

for electrofusion, is a state-of-the-

art product which allows fast,

cost-effective and traffic-friendly

repair of drain connections by

means of the trenchless method

– without any nuisance to resi-

dents.

Thus, elaborate, cost-intensive

repairs using open-trench tech-

niques are a thing of the past.

Connection to service pipes

made of concrete, PVC or stone-

ware is performed using a layer

of felt which is thermally integra-

ted into the connection collar. It

serves as an adhesion promoter

for a strong connection to glue-

able service connection pipes

using resin-impregnated, needle-

felt tubes.

The covered spiralsintegrated into thesaddle facilitate inte-gral, tight welding.

Benefits

� Integral repair of drains

with an absolutely tight

leakproof fit in repaired

waste-water pipes

� Geared towards faster,

more cost-effective

trenchless repair

� Connection of the feed

pipe to conventional

materials such as PVC,

stoneware or concrete by

using fabric/resin compo-

nents

� Electrofusion joining

based on DVS guidelines

Page 13: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

3/2006 PE Ovoid Pipes SIMONA 13

The service pipe end, in the form

of a socket or an elongated

connector, has been designed as

a ready-to-use electrofusion

socket, allowing direct connection

without any offset. The external

saddle is designed such that

standard and large-format pipes

as well as specialist solutions

such as ovoid ducts can be

connected fast and efficiently.

First, a precise connection bore

is made with the help of special

tools. The saddle is then moun-

ted and welded in place.

SIMONA® external saddle for

service pipe connection

The SIMONA external saddle for

service pipe connection is the

perfect solution for uncompli-

cated, homogeneous connection

of service pipes to PE sewer

pipes by means of electrofusion

welding – when installing new

systems or carrying out repairs.

The connection work is per-

formed by using an open trench

method. Welding to the main

sewer and to the service pipe is

conducted by means of an inter-

nal heating spiral in accordance

with DVS.

SIMONA®external saddlefor service pipe connec-tion welded to a PE 80ovoid pipe

Terminals of the heating spiral forintegral connection to the mainsewer by electrofusion

Benefits

� Adjustable design for

connection to standard,

large-format and ovoid

pipes

� Simple connection to the

main sewer and service

pipe

� Absolutely tight, integral

connection by means of

electrofusion in accord-

ance with DVS guidelines

� Standardised transitions

to PVC sewer pipes by

means of socket connec-

tion or welded joint

Welded internal saddle for service pipeconnection

External saddle for service pipeconnection

Page 14: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

14 SIMONA PE Ovoid Pipes 3/2006

1 The dimensions indicated in the tables are theoretical values. When planning and ordering, please bear in mind that the delivery times may be between 4 and 8 weeks after receipt of order, depending on the geometry and type of connection. The ovoid pipes actually to be used will dependon the state of the existing pipework and on structural analyses.

2 The dimensions indicated can be used in standard profiles in accordance with DIN 4263. It is also possible to use them in different profiles orbrickwork ducts.

3 The manufacture of ovoid profiles is based on DIN 8074 in the permissible limiting dimensions of mean outside diameters w/h.4 The manufacture of ovoid profiles is based on DIN 8074 in the permissible limiting dimensions of wall thicknesses.5 The size of the annular space varies according to the stated tolerances as well as actual wall thickness.

Range of SIMONA®PE ovoid pipes

PE ovoid pipes

MaterialPE 80, PE 100 to DIN 8074/8075

ColourBlack (other colours on request)

DimensionsFor standard cross-sections (DIN4263) Standard length: 0.7 – 2.5 m

ConnectionHeated tool butt welding, push-onconnection with integral socket

ConnectionConnection of service pipe internaland external saddles

bi

ba

DN (b)

hi ha

DN

(h)

e

∆k

Ovoid pipes (standard profiles)1 (in mm)

Standard profile2 Outside diameter3 Wall Inside diameter Annular DIN 4263 thickness4 gap5

b/h ba/ha e bi/hi ∆k

500/750 458/692 17 423/657 58466/700 21 423/657 50487/721 31 423/657 29

600/900 558/841 17 523/806 58567/850 21 523/806 50577/860 27 523/806 40

700/1050 657/990 19 618/951 59667/1000 24 618/951 50679/1012 30 618/951 38

800/1200 724/1125 22 698/1081 74753/1136 27 698/1081 63767/1150 34 698/1081 50

900/1350 854/1288 24 805/1239 62867/1300 30 805/1239 50882/1315 38 805/1239 35

1000/1500 on request

Suitable for the repair of ovoid brickwork and concrete sewers as well as the installation of new pipes.

Ovoid pipes (special profiles)1 (in mm)

Outside diameter3 Wall thickness4 Inside diameterba/ha e bi/hi

635/915 25 585/865645/925 30655/935 35650/995 25 600/945660/1005 30670/1015 35865/1170 25 815/1120875/1180 30885/1190 35

Suitable for the repair of ovoid brickwork and concrete sewers as well as the installation of new pipes.

bi

ba

hi ha

e

Page 15: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

3/2006 PE Ovoid Pipes SIMONA 15

MaterialPE 80

Colourblack

Welded jointElectrofusion

Ovoid pipe Drain connection Collar heightba/ha DN h

[ mm ] [ - ] [ mm ]

458/692 – 882/1315 150 25

Different dimensions and materials available on request.

Different dimensions and materials available on request.

Ovoid pipes Drain connectionba/ha (DN)/(da)

[ mm ] [ mm ]

458/692 – 882/1315 150/160

* Service connection saddles must be used for standard and special ovoid profiles.

TypeWith covered heating spirals inte-grally welded into the saddle.

Connection collar with thermallyintegrated layer of felt serving asan adhesion promoter for a strong

connection to glueable servicepipe connections using resin-impregnated, needle-felt tubes.

PE 80 service pipe connection

internal saddle*

RemarkSuitable for repairing building drainsby trenchless laying

MaterialPE 80

Colourblack

Welded jointElectrofusion

TypeSocket (DN)Pipe connector (da)

RemarkSuitable for electrofusion connec-tion of service pipes to PE sewerpipes as part of open-trench instal-lation.

DN

da

H1

H2

d1

B2

PE 80 service pipe con-nection internal saddle*

PE 80 service pipe con-nection external saddle*

Page 16: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

16 SIMONA PE Ovoid Pipes 3/2006

Documents for tendering

SIMONA®PE 80/PE 100 ovoid

pipes for the rehabilitation of

ovoid-shaped sewage systems

PE 80/PE 100 ovoid pipes manu-

factured industrially by a patented

production process with quality

monitoring, dimensionally stable

in the long term.

Dimensions and geometries based

on standard cross-sections for

concrete profiles in accordance

with DIN 4263 or custom-made

for brickwork ovoid profiles. Over-

all lengths 0.7 m to 2.5 m with

flush ends for heated tool butt

welding. Pipelaying aid fitted on-

site at the bottom of the duct for

stabilisation and gradient align-

ment. Determination of wall

thickness “e” based on ATV-

DVWK code of practice ATV-M

127 Part 2.

Preparation of verifiable structural

analysis. Structurally self-support-

ing system.

Material:

PE 80/PE 100. Conforming to

the quality requirements of DIN

8075 and DIN 19537 Part 2

Dimensions:

tolerances to be based on DIN

8074 or company standard

Colour:

black; UV- and weather-stabilised

(natural white on request)

Connection:

Heated tool butt welding (modules

with flush ends)

(other connection systems on

request)

Make:

SIMONA®PE 80/PE 100 ovoid

pipe or equivalent

SIMONA®PE 80/PE 100 ovoid

pipes for new installations

PE 80/PE 100 ovoid pipes manu-

factured industrially by a patented

production process with quality

monitoring, dimensionally stable in

the long term. Dimensions and

geometries based on standard

cross-sections for concrete pro-

files in accordance with DIN 4263

or custom-made for structural or

hydraulic requirements. Overall

lengths 0.7 m to 2.5 m with flush

or chamfered ends for heated tool

butt welding. Pipelaying aid fitted

by the client at the bottom of the

duct for stabilisation and gradient

alignment. Determination of wall

thickness “e” based on ATV-DVWK

code of practice ATV-M 127 Part

2. Preparation of a verifiable struc-

tural analysis.

Structurally self-supporting system.

Pipelaying based on DIN 1610 or

other applicable specifications.

Material:

PE 80/PE 100. Conforming to

the quality requirements of DIN

8075 and DIN 19537 Part 2

Dimensions:

tolerances to be based on DIN

8074 or company standard

Colour:

black; UV- and weather-resistant

(plain white on request)

Connection:

Heated tool butt welding (modu-

les with flush or chamfered ends)

(other connection systems on

request)

Make:

SIMONA®PE 80/PE 100 ovoid

pipe or equivalent

Fitting lengths for ovoid pipe

Product as above but in overall

lengths according to the client's

specifications depending on local

conditions and requirements.

Pipe supplier:

SIMONA AG

Teichweg 16

55606 Kirn

Germany

Telephone +49 (0 ) 67 52 14 -0

Fax +49 (0 ) 67 52 14 -710

Page 17: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

3/2006 PE Ovoid Pipes SIMONA 17

External saddle for service pipe

connection to ovoid pipe welded

at factory or on-site

External saddle for service pipe

connection attached to the ovoid

pipe at the factory or on-site, inte-

grally joined by means of electrofu-

sion. Connection dimensions con-

forming to the requirements of the

continuing pipeline made of PE,

PVC, stoneware or other materials.

Material:

PE 80

Dimensions:

tolerances to be based on DIN

8074 or company standard and

local conditions

Colour:

black; UV-stabilised and weather-

resistant

Connection:

Spiral-based electrofusion welding

to be based on DVS guidelines

(other connection techniques

such as hot-gas extrusion welding

conforming to DVS 2207 Part 4

on request)

External saddle for service pipe

connection to ovoid pipe bolted

(on-site)

External saddle for service pipe

connection attached to the ovoid

pipe on-site, form-fit and non-posi-

tive connections (bolted). Connec-

tion dimensions conforming to the

requirements of the continuing

pipeline made of PE, PVC, stone-

ware or other materials.

Material:

PE 80

Dimensions:

tolerances to be based on DIN

8074 or company standard and

local conditions

Colour:

black; UV-stabilised and weather-

resistant

Connection:

hot-gas extrusion welding confor-

ming to DVS 2207 Part 4 or bolted

Make:

SIMONA®PE 80/PE 100 ovoid

pipe or equivalent

PE 80 shaft connection

SIMONA®PE 80 shaft connection

for ovoid pipe with sanded seal

flange.

Overall length according to local

conditions and requirements.

Material:

PE 80

Dimensions:

tolerances to be based on DIN

8074 or company standard and

local conditions

Colour:

black; UV-stabilised and weather-

resistant

Make:

SIMONA®PE 80 shaft connection

for ovoid pipe or equivalent.

Pipe connection supplier:

SIMONA AG

Teichweg 16

55606 Kirn

Germany

Telephone +49 (0 ) 67 52 14 -0

Fax +49 (0 ) 67 52 14 -710

Supply specification

Item Quantity Unit Description €/unit €/total

……… ……… ……… Supply SIMONA PE ovoid pipe,

colour: ...........................................

Geometry: ba/ha = ………/……… mm

Wall thickness: e = ……… mm

(wall thickness as per structural requirements)

Overall length: l = ……… mm

Connection: …………………… ………… …………

The sewers to be repaired must be cleaned and calibrated before repair in order to establish and record the conditionof the old pipes (establishment of cross-sectional profiles and cross-sectional constrictions/obstructions).

Page 18: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

18 SIMONA PE Ovoid Pipes

For enquiries about applicati-

ons technology and processing:

Tel.: +49 (0) 67 52/14-393

[email protected]

We take a thorough approach

when it comes to the application

of our products, and we will be

pleased to pass our knowledge

on to you. Committed to excel-

lence within this area, we offer a

comprehensive advisory service

worldwide, supported by highly

qualified staff from our Applica-

tions Technology Department

and our Sales Organisation –

comprehensive advice from pro-

ject planning through to on-site

pre-engineering.

Advisory service for pipeline

construction

� Design consulting

� Processing instructions

� Structural analyses of shafts

� Welding processes

Training

� Application training for your

staff – on-site or at our

Technology Centre in Kirn

� Theoretical and practical trai-

ning sessions on specific topics

SIMONA Advisory Services

Other services include:

� Exposure tests in accordance

with DIN 16888 Parts 1–2 and

ISO 4433 Parts 1–4

� Appraisal of reduction factors

by means of immersion tests or

determination by internal pres-

sure creep tests

� Testing of the potential of a

liquid for initiation of stress

cracks

� Questionnaire on request

Company Brochures

You will find further information

about SIMONA waste-water pipe

systems in the following publi-

cations:

� Piping Systems for Waste Water

Disposal

� PE CoEx Sewer Duct Systems

for Local Authority Sewerage

� PE 80/PE 100 Pressure Pipes

for Local Authority Sewerage

� PP-H 100 Sewer Duct Systems

for Industrial Effluent

� SPC Protective Jacket Pipes

� CD-ROM SIMCAT

Brochures, catalogues and

CD-ROMs can be ordered at

www.simona.de

Page 19: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

3/2006 PE Ovoid Pipes SIMONA 19

SIMONA worldwide

SIMONA S.A. ParisZ.I. 1, rue du Plant LogerF -95335 Domont CedexPhone +33 (0) 1 39 35 4949Fax +33 (0) 1 39 [email protected]

SIMONA S.A. LyonZ.I. du Chanay2, rue Marius BerlietF -69720 Saint-Bonnet-de-MurePhone +33 (0) 4 78 40 70 71Fax +33 (0) 4 78 40 83 [email protected]

SIMONA S.A. AngersZ.I. 20, Bld. de l’IndustrieF -49000 EcouflantPhone +33 (0) 2 41370737Fax +33 (0) 2 [email protected]

SIMONA UK LIMITEDTelford DriveBrookmead Industrial ParkGB -Stafford ST16 3STPhone +44 (0) 1785 22 2444Fax +44 (0) 1785 22 20 [email protected]

SIMONA AG SCHWEIZIndustriezoneBäumlimattstrasseCH -4313 MöhlinPhone +41 (0) 61 8 55 9070Fax +41 (0) 61 8 55 [email protected]

SIMONA S.r.l. ITALIAVia Padana Superiore 19/BI -20090 Vimodrone (MI)Phone +39 02 25 08 51Fax +39 02 25 08 [email protected]

SIMONA IBERICA SEMIELABORADOS S.L.Doctor Josep Castells, 26–30Polígono Industrial FonollarE-08830 Sant Boi de Llobregat Phone +34 93 635 4103Fax +34 93 630 88 [email protected]

SIMONA-PLASTICS CZ, s.r.o.Zdebradská ul. 70CZ -25101 Rícany -JazlovicePhone +420 323 63 78 3-7/-8/-9Fax +420 323 63 78 [email protected]

SIMONA POLSKA Sp. z o.o.ul. H. Kamienskiego 201–219PL-51-126 WrocławPhone +48 (0) 71 3 52 80 20Fax +48 (0) 71 3 52 81 [email protected]

SIMONA FAR EAST LIMITEDRoom 501, 5/FCCT Telecom Building11 Wo Shing StreetFo TanHongkongPhone +852 29 47 01 93Fax +852 29 47 01 [email protected]

SIMONA AMERICA Inc.PO Box 158755 Oakhill RoadMountaintop, PA 18707USAPhone +1 570 474 5106Fax +1 570 474 [email protected]

SIMONA AGTeichweg 16D -55606 KirnPhone +49 (0) 67 52 14-0Fax +49 (0) 67 52 [email protected]

Plant I/IITeichweg 16D -55606 KirnPhone +49 (0) 67 52 14-0Fax +49 (0) 67 52 14-211

Plant IIIGewerbestraße 1–2D -77975 RingsheimPhone +49 (0) 78 22 436-0Fax +49 (0) 78 22 436-124

Page 20: SIMONA®PE Ovoid Pipe Systems The perfect choice for ... Ovalrør.pdf · based on DVS guidelines DVS 2207 Part 1, DVS 2208 Part 1 and DVS 2212, as well as the full range of associated

K+

D 0

2/0

6 -

2000 -

PD

SIMONA AG · Teichweg 16 · D-55606 Kirn · Phone +49 (0) 67 52 14 -0 · Fax +49 (0) 67 52 14 -211

[email protected] · www.simona.de