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Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform MM06

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Page 1: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

Simplified Machine Design with the Numatics

G3 EtherNet/IP DLR Electronics Platform

MM06

Page 2: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

• Find out more about Numatics products and integration at Booth#705 and see it in action at The Motion and Mechatronics Solution Area 5

• Training Classes pertaining to Numatics Ethernet DLR Integration

• Class AD09-01 and AD09-02: Intro To Logix Hands on Lab

• April 8th @Room 5 from 2pm to 4pm

• April 9th @Room 5 from 1:30 pm to 3:30pm

Find Numatics at the show.

Page 3: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

Simplify Machine Design with EtherNet/IP DLR

Jeff Welker – Project Manager

G3

DLR

580

Page 4: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

Topics of Discussion

• G3 Electronics Platform

• 580 Electronics Interface

• G3 & 580 DLR Functionality – Ring and Line Support

• DLR Node Configuration – RSLogix 5000

• Questions and Answers

Page 5: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

G3 Electronics Platform

Pneumatic Valve Side

• 32 Solenoid Output Capability

I/O / Sub-Bus Side

• 16 Module Capability

• Digital I/O

• Analog I/O

• RTD

• Intrinsically Safe

• High Current Output

Communication Module (Node)

• EtherNet/IP DLR

IP

ADDRE

SS

192.16

8.3.120

Highly Flexible and Capable fieldbus electronic platform

Page 6: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

G3 Fieldbus Platform Advantages

Innovative graphic display

Auto-Recovery Module (ARM)

Simplified I/O Usage/Distribution

Bus-Out

End plate

Graphic Display

ARM

IP ADDRESS

192.168.3.120

Page 7: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

G3 Multipurpose Display

Multipurpose display

Error messaging

I/O Indication

Analog Indication

Parameter and Alarm setting

Page 8: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

G3 ARM – Memory Module

The Node power s up. The Node ID is compared to what is

presently in the ARM Module.

Are the IDs Different?

Are parameters in the Node set

to factory defaults?

Node will prompt user

to select.

Existing ARM configuration is automatically transferred to

the Node (and I/O).

“Xfer G3 to ARM” Existing Node and I/O

configurations are transferred to the ARM.

“Xfer ARM to G3”

Existing ARM configuration is transferred to the Node.

“Existing Node and I/O configurations are

automatically transferred to the ARM.

YES NO

YES NO

ARM – Memory Module

Non-volatile memory

Stores all G3 System parameters

Only one module per G3 system

Page 9: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

G3 Flexibility

Mechanically fastens modules in conjunction with “dove tail” design

Electrically carries Sub-Bus and Power to connected modules

Allows removal and replacement of modules without dismantling system

Page 10: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

G3 I/O – Sub-Bus features

Sub-Bus Capability

Sub-Bus allows for maximum usage of the nodes available I/O

All Sub-Bus connections are part of the “Ring”

Most efficient Machine Architecture Flexibility

Ring Ring

Page 11: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

580 Fieldbus Interface

Pneumatic Valve Side

• 32 Solenoid Output Capability

Communication Module (Node)

• EtherNet/IP DLR

Valve only interface

Small footprint

Lower cost

Page 12: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

G3 / 580 Web Server

G3 System Configuration

Remote Monitoring

Download Features

Remote Troubleshooting

Profile Configuration Assistance

Page 13: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

G3 EtherNet/IP DLR Embedded Switch Technology

• Linear Functionality

• Switch integrated inside the node. Allows EtherNet/IP to be used with Linear Topology

Linear Topology

Ring Topology

Star Topology

• Quick Connect

• Functionality that allows nodes to make a logical connection to a QC capable scanner in <500ms.

• Useful for tool changer applications.

• Enhanced Parameter set

• Sub-bus distribution still allowed

• DLR = Device Level Ring

• A network “RING” allows communication to nodes; taking place in either direction.

• Creates simple redundancy where a single cable breakage does not affect communication to nodes.

• Allows PLC to identify where cable breakage exists

Publication ENET-AP005D-EN-P

Page 14: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

Beacon packets detect ring

fault and the second port is

opened within 3 ms so

communication with devices

continues in the opposite

direction

Linear Topology Support

Simple Installation (Line & DLR)

No special software required

Single fault tolerant

Fast recovery time

Linear & DLR Advantages

EtherNet/IP DLR

Page 15: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

G3 with Sub-Bus in the Ring

Fewer Nodes

Maintains all of the DLR features

DLR RING FAULT

Page 16: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

16

G3 Sub-Bus Example

G3 Sub-Bus Application

Page 17: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

G3 EtehrNet/IP DLR Node Configuration

G3 EtherNet/IP DLR Node configured as “Generic Profile”

Page 18: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

G3 EtherNet/IP DLR Node Configuration

G3 Built in Webserver Shows

Communication Format of

complete G3 System

Page 19: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

G3 EtherNet/IP DLR Node Configuration

Controller TAG structure for G3 EtherNet/IP DLR

Page 20: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

G3 EtherNet/IP DLR Node Configuration

IP

ADDR

ESS

192.16

8.3.12

0

G3 EtherNet/IP DLR vs. Controller TAG structure

Page 21: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

• Find out more about Numatics products and integration at Booth#705 and see it in action at The Motion and Mechatronics Solution Area 5

• Training Classes pertaining to Numatics Ethernet DLR Integration

• Class AD09-01 and AD09-02: Intro To Logix Hands on Lab

• April 8th @Room 5 from 2pm to 4pm

• April 9th @Room 5 from 1:30 pm to 3:30pm

Find Numatics at the show.

Page 22: Simplified Machine Design with the Numatics G3 … Expo/Presentations/MM... · Simplified Machine Design with the Numatics G3 EtherNet/IP DLR Electronics Platform ... Jeff Welker

Thank you!