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Simplifying Design of Wireless Chargers Silvan Ho May 2017

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Page 1: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

Simplifying Design of

Wireless Chargers

Silvan Ho

May 2017

Page 2: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

CONFIDENTIAL

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AGENDA

• Qi Wireless Transmitter Diversity Advantage

• What a Transmitter is Made of

• RT3181A as Universal Transmitter Building Block

• Simple Design Examples

• A11

• A6, A19

• MP-A5

• Wireless Power Receivers

• Summary

2

Page 3: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

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Qi Wireless Transmitter Diversity

• WPC transmitter portfolio accounts several dozen of

transmitter types

• System integrators have great level of flexibility addressing

practical wireless power implenetations

• Two major transmitter groups

• Single coil, Like A10, A11, MP-A5, etc.

• Multi coil, A6, A19, etc.

• Addressing TX variety presents technical and economical

problems

3

Page 4: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

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What Wireless Power Transmitter is Made Of

• Typical WPTX takes DC input

• Regulates it down to power control circuitry

• The MCU controls all TX functions

• Interface chips demodulate RX feedback

signals

• The Power Amplifier converts DC voltage to

square wave AC that energizes the resonant

network

• The resonant network drives sine wave

current trough TX coil

• All these functions in many cases are done by

the individual discrete components making TX

design complex and expensive

4

PA

MCUSystem Controller

VPAControl

Interface & Indicators

Transmitter

Coil

DC Input

Bias Voltages

Generators

Cs

Page 5: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

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RT3181A – Universal Single Chip WPTX Inverter

• RT3181A Does:

• Regulates DC input down to power control

circuitry and PA

• Incorporates MCU that controls all TX

functions and digitally processes RX feedback

signals

• Incorporates Power Amplifier that converts

DC voltage to the square-wave AC voltage

that energizes the resonant network

• Supports two FOD methods – before power

transfer and during power transfer

• Controls LED indicators and buzzers

• Reduces TX BOM by more than 50%

5

Integrating Most of WPTX Functions into a Single IC Provides Highly Functional and

Economical WPTX Solution

PA

MCUSystem Controller

VPAControl

Interface & Indicators

Transmitter

Coil

DC Input

Bias Voltages

Generators

Cs

RT3181A

Page 6: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

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RT3181A – WPC Transmitter Examples

• RT3181A

• Support WPC BPP & EPP

• Configurable Internal PA or External PA

• Package, 6x6 QFN48

RT3181A

6

LP-A11 (BPP)

Single Chip

5V IN

HB

Buck Cntl HB

LP-A11 RT3181A LP-A11DrMOS

RT9682A

DrMOS

RT9682A

5V IN

Buck Cntl

HB

HB

LP-A11 (BPP)

Efficiency Enhanced

HB/DrMOS

DRV

RT3181A HB

Buck Cntl

HB

MP-A5DrMOS

RT9682A

DrMOS

RT9682A

12V IN

MP-A5 (EPP)

Page 7: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

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RT3181A

HB

BPP - A6/A19

Optional

• A19 (2 coil)

• Simple BOM

• Trade off of BOM cost and charging area

• Optional Boost controller for 5V input

12VHB

Boost5V

RT3181A

HB

Optional

12VHB

Boost5V

• A6 (3 coil)

• External selection FET

• High efficiency by 2 HB parallel operation.

• Optional Boost controller for 5V input

Page 8: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

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RT3181A Based A11 TX Module

• Module Design

• WPC Registered Product

https://www.wirelesspowerconsortium.com/products/detai

ls/1853/rt3181-lp-charger

• Commercial production ready

• Optional external DrMOS (RT9682A) for efficiency

enhancement

• Module Supplier, Kupiin

Page 9: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

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RT3181A LP-A11 C/P Trade-Off

• Cost/Performance Trade-off

• PCB, 2L vs 4L

• IC Temp 72ºC vs 62ºC @5W RX

• Similar Eff, 50% PCB cost down

• Internal PA vs External PA (RT9682A DrMOS)

• Tuning Capacitor, X7R vs C0G

• Coil

Configuration Efficiency Cost Remark

Basic Configuration

2L PCB Int. PA, C0Gx1+ X7Rx3, Gotrend 2L Coilη $

+ Ext. PA (RT9682A) η+5% $ + 0.6 (RT9682A+Cap)x2

X7Rx3 C0Gx3 η+2% $ + 0.15

Coil Improvement η+2% $ +?

Page 10: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

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For Very Thin TX Design

PSRT3181A RXAC/DC

RT3181A RXAC/DC

RXAC/DC PS

Conventional Design

Coil Wire Extension

Remote Drive RT3181A

PS

Page 11: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

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Remote DriveTM TX

• Why Remote DriveTM

• For very thin TX Pad design (~2mm), TX Attached on the table

edge, no need to drill the hole

• Separate the heat in TX, versus the conventional design, TX PCB

underneath the coil.

• Prototype base on A11, can also apply to MP-A5 and other TX type

• Module Supplier : Kupiin

Main PCB

DrMOS

RT9682A

DrMOS

RT9682A

5V IN

Driver PCB

~40cm

Table

Main PCB

Driver

PCBA11 coil

RT3181A

Page 12: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

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RT3181A Based A19 TX Module

Page 13: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

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RT3181A based Wearable Solution

• WPC base Wearable Solution

• Coil and PCB minimized for low power application

• TX : RT3181A with mini-A11 coil

• RX : RT1652, Voltage source or Direct Charge to battery

• Module Supplier

• Luxshare/ICT

• Contact : Jefferson Lin, Email : [email protected]

Rect. LDO

Voltage Source

Charger

150mW

~200mW

50mW150mW

Rect. LDO

Direct Charge

50mW150mW

Matching

Matching

100mW

~150mW

100mW

~150mWVoltage Source

Vrect = 5.1V

Vrect = Vbat+0.1V

Pre-chg/CC/CV mode

Page 14: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

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RT3181A Based MP-A5 TX Module

• MPA5 Module Design

• In Certification process

• 4L PCB Ref design

RT3181A HB

Buck Cntl

HB

MP-A5DrMOS

RT9682A

DrMOS

RT9682A

12V IN

MP-A5 (EPP)

HB/DrMOS

DRV

Page 15: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

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MPA5 w/ RT1653 & RT3180W

0.35

0.4

0.45

0.5

0.55

0.6

0.65

0.7

0.75

0.8

0.85

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Effi

cie

nt(

%)

Power (W)

MPA5 +RT3180W

5V(Buck 11.5V) 10W

9V(Buck 11.5V) 15W

11.5V (Bypass) 15W

MPA5+RT1653

Rect. LDO Rect.Buck

LDO

RT1653 RT3181W

MPA5 MPA5

Page 16: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system

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SUMMARY

• Simplify your next wireless power product design

• Choose Qi SOC transmitters for reduced system BOM

• Look for these part numbers

TX RX

WPC/LP

RT3181A

- A11

- A6/A19

RT1650

RT1652

WPC/MPRT3181A

- MPA5

RT3180W

RT1653

http://www.richtek.com/

Page 17: Simplifying Design of Wireless Chargers€¦ · Simplifying Design of Wireless Chargers Silvan Ho May 2017. ... A MediaTek Company ... •Choose Qi SOC transmitters for reduced system